RAYPAK ILLUSTRATED PARTS LIST

Transcription

1 COMMERCIAL MODELS: MVB 503A THRU 2003A CATALOG NO Effective: Replaces: RAYPAK ILLUSTRATED PARTS LIST MODEL SIZES: 503A, 753A, 1003A, 1253A, 1503A, 1753A & 2003A MODEL TYPES: MODULATING VERTICAL BOILER H, WH CAT IV DATES OF MANUFACTURE: THROUGH CURRENT THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST, CATALOG NO Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA (805) FAX (805) Litho In U.S.A. P/N

2 25-S 12-S 8-F 23-S 7-F 26-S 24-S 10-S 1-S 14-C 5-S 4-S 23-S 11-S 1-J 1-C 10-S 29-S 13-S 2-C 15-M 11-S 16-M 8-S 2M 6-S 17-S 5-B 16-S 12-C 1-O 9-S 15-S 13-C 1-B 3-M 4-B 2-P 3-B 6-M 1-P 1-H 1-V 2-B (OUTDOOR UNITS ONLY) 10-M 1-P 2-V (ROOFTOP VENTING ONLY) 4-V 3-P 3-V (SIDE WALL VENTING ONLY)

3 HEAT EXCHANGER DETAIL 7-C 6-C 8-H 7-H 2-H 4-H 5-M 5-H 5-M 8-M 2-S 3-S 4-H 18-S 5-H 3-H 6-H 7-M 7-S 1-M ELECTRONIC COMPONENT DETAILS 30-S 6-J 6-O 19-S 3-C 7-O 27-S 3-J 8-J 21-S 4-J 3-O 4-O 4-C 2-O 16-J 5-C 11-J 15-C 10-J 28-S 2-J 12-J 20-S 13-J 5-J 11-C 7-J 14-S 10-C 9-J 8-C 9-C

4 BLOWER DETAIL 1-F MODELS 503A 1503A 5-F 4-F 3-F 9-G 8-G 2-F 4-G 6-F 1-F MODELS 1753A 2003A 5-F 6-F 22-S 9-G 8-G 2-F 4-G 16-G GAS TRAIN DETAIL 18-G 2-G 7-G 17-G 6-G 1-G 10-G 11-G 12-G 5-G 19-G 3-G 15-G 14-G 11-G 13-G

5 CALL OUT DESCRIPTION 503A 753A 1003A 1253A 1503A 1753A 2003A B BURNER ASSEMBLY 1-B Adapter Assembly F F F F F F F 2-B Adapter Gaskets and Heat Shield F F F F F F F 3-B Flame Sensor Probe F F F F F F F 4-B Igniter F F F F F F F 5-B Burner F F F F F F F C CONTROLS 1-C Auto Reset Adjustable High Limit 240F Max F F F F F F F Auto Reset Adjustable High Limit 180F Max F F F F F F F 2-C Manual Reset Adjustable High Limit 240F F F F F F F F Manual Reset Adjustable High Limit 200F F F F F F F F 3-C PIM (Platform Ignition Module) Multi Try F F F F F F F PIM (Platform Ignition Module) Single Try CSD F F F F F F F 4-C Fuse 5 Amp (Fast Acting) F F F F F F F 5-C PC Board VERSA IC F F F F F F F 6-C Inlet Sensor (2 Wire) F F F F F F F 7-C Outlet/Limit Sensor (4 Wire) F F F F F F F 8-C System Water Sensor 10K F F F F F F F 9-C Indirect DHW Sensor 10K F F F F F F F 10-C Sensor Outdoor Air B F F F F F F F 11-C Indirect Tank Aquastat Control B F F F F F F F 12-C Flow Switch F F F F F F F 13-C Flow Switch Paddle (Taco) F F F F F F F 14-C Vent Pressure Switch F F F F F F F 15-C Fuse 5 Amp (Pump) (Slow Blow) F F F F F F F J CONTROL BOX 1-J Control Box Complete N/A N/A N/A N/A N/A N/A N/A 2-J Transformer 120/ VA F F F F F F F 3-J Terminal Block w / Ground Lug F F F F F F F 4-J LCD Display PC Board F F F F F F F 13-J Touchscreen Display F F F F F F F 14-J SD Card Programmed (Not Shown) F F F F F F F 15-J Lithium Battery 3V (not Shown) F F F F F F F 5-J Switch/Decal Membrane F F F F F F F 11-J Relay DPDT 24V NO F F F F F F F 12-J Relay DPDT 120V NO/NC F F F F F F F 6-J Pump Contactor 120 VAC (Wiring Box) F F F F F F F 7-J Rocker Switch F F F F F F F 8-J On / Off Shut Down Breaker Switch 30 Amp F F F F F F F 9-J Indicator Lamp LED F F F F F F F 10-J PC Board Adapter Status Lights Wiring F F F F F F F 16-J Reset Switch for Touchscreen F F F F F F F F FAN 1-F Blower Combustion Air F F F F F F F 2-F Blower Gasket F F F F F F F 3-F Adapter Gasket F F F F F N/A N/A 4-F Adapter Plate F F F F F N/A N/A 5-F Plenum Assembly F F F F F F F 6-F Air Shutter F F F F F F F 7-F Hose Duct 6" F F F F F N/A N/A 8-F Screen Intake Vent Cap F F F F F F F G GAS TRAIN 1-G Valve Gas Modulating 120V (Dungs) Natural Gas F F F F F F F Valve Gas Modulating 120V (Dungs) Propane Gas F F F F F F F 2-G Valve Coil 120V Nat F F F F F F F Valve Coil 120V Pro F F F F F F F 3-G Inlet Gas Filter Natural Gas F F F F F F F Inlet Gas Filter Propane Gas F F F F F F F 4-G Swirler F F F F F F F 5-G O Rings (Includes Gas Valve and Adapter O Rings) F F F F F F F 6-G Adapter Gas Valve 1" Inlet (Includes O Rings) F F F F F F F Adapter Gas Valve 1-1/4" Inlet (Includes O Rings) F F F Adapter Gas Valve 2" Inlet (Includes O Rings) F F 7-G Adapter Gas Valve Outlet w/shutter (Includes O Ring) Natural F F F F F F F Adapter Gas Valve Outlet w/shutter (Includes O Ring) Propane F F F F F F F 8-G Adapter Swirl Plate F F F F F F F 9-G Nozzle Natural Gas F F F F F F F Nozzle Propane Gas F F F F F F F 10-G Valve Gas Ball (WOG) F F F F F F F 11-G Bleedle Valve 1/8 MPT F F F F F F F 19-G Bleedle Valve G1/8 BSP F F F F F F F 12-G Motorized Safety Shut Off Valve M-1(Optional) F F F F F F F 13-G Gas Valve Body M1 Nat (Optional) F F F F F F F Gas Valve Body M1 Pro (Optional) F F F F F F F 14-G Solenoid Safety Shut Off Valve M-10 Nat (Optional) F F F F F F F Solenoid Safety Shut Off Valve M-10 Pro (Optional) F F F F F F F 15-G Vent Valve Gas M-15 Nat (Optional) F F F F F F F Vent Valve Gas M-15 Pro (Optional) F F F F F F F 16-G Switch Low Gas Pressure (Optional) F F F F F F F 17-G Switch Low Gas Pressure w/m-1 or M-10 (Optional) F F F F F F F 18-G Switch High Gas Pressure (Optional) F F F F F F F

6 CALL OUT DESCRIPTION 503A 753A 1003A 1253A 1503A 1753A 2003A H HEAT EXCHANGER 1-H Heat Transfer Cupro-Nickel Bronze (Includes 16-S) F F F F F F F Heat Transfer Cupro-Nickel Cast Iron (Includes 16-S) F F F F F F F Heat Transfer Copper Bronze (Includes 16-S) F F F F F F F Heat Transfer Copper Cast Iron (Includes 16-S) F F F F F F F 2-H Inlet/Outlet Header Bronze F F F F F F F Inlet/Outlet Header Cast Iron F F F F F F F 3-H Return Header Bronze F F F F F F F Return Header Cast Iron F F F F F F F 4-H Stud Bolt F F F F F F F 5-H Header Gasket (20 PCS) F F F F F F F 6-H Drain Valve F F F F F F F 7-H Air Vent Valve F F F F F F F 8-H Air Vent Waste Connector Adapter F F F F F F F M MISCELLANEOUS COMPONENTS 1-M Window Combustion Chamber F F F F F F F 2-M T & P Gauge 0-75 PSI F F F F F F F T & P Gauge PSI F F F F F F F T & P Gauge PSI F F F F F F F 3-M PRV 30 PSI F F F F F F F PRV 45 PSI F F F F F F F PRV 60 PSI F F F F F F F PRV 75 PSI F F F F F F F PRV 125 PSI F F F F F F F PRV 150 PSI F F F F F F F 4-M RTV Sealant 2.8 oz. (Not Shown) F F F F F F F RTV Sealant 10 oz. (Not Shown) F F F F F F F 5-M Flue Collector Vertical Seal Gasket F F F F F F F 6-M Heat Transfer Insulation Blanket F F F F F F F 7-M Insulation Blanket Return Header F F F F F F F 8-M Flue Exhaust Adapter Gasket F F F F F F F 10-M Inline Intake Air Filter Premium Pleated F F F F F F F 11-M Touch-up Paint Green Cool Dark Gray M Wire Harness F F F F F F F 13-M LCD Display Wire Harness F F F F F F F 14-M LED Status Lights Wire Harness F F F F F F F 17-M Versa IC Communication Cable F F F F F F F 15-M Plastic Handle F F F F F F F 16-M Metal Handle F F F F F F F OPTIONS 1-O Remote Sensor (LWCO) F F F F F F F 2-O Control PC Board (LWCO) F F F F F F F 3-O Test / Reset Switch (LWCO) F F F F F F F 4-O Silencer/Reset Switch (Alarm) F F F F F F F 6-O Alarm Bell 4" 24V F F F F F F F 7-O Relay 3PDT 24 VAC (Alarm) F F F F F F F P PUMPS* 1-P Pump -Circulating - Bronze (Soft Water) F F F F F F F Pump -Circulating - Bronze (Medium Water) F F F F F F F Pump -Circulating - Bronze (Hard Water) F F F F F F F Pump -Circulating - CI (Soft Water) F F F F F F F Pump -Circulating - CI (Medium Water) F F F F F F F Pump -Circulating - CI (Hard Water) F F F F F F F 2-P Pump Flange Gasket (2 Bolt) F F F F F F F 3-P Pump Flange Gasket (4 Bolt) F F * For individual pump parts see separate pump parts IPL

7 CALL OUT DESCRIPTION 503A 753A 1003A 1253A 1503A 1753A 2003A S SHEETMETAL 1-S Jacket Top F F F F F F F 2-S Flue Collector Front (No Opening) (Includes 5-M) F F F F F F F 3-S Flue Collector Rear (Opening) (Includes 5-M and 8-M) F F F F F F F 4-S Heat Transfer Supports F F F F F F F 5-S Upper Cabinet Supports F F F F F F F 6-S Vertical Cabinet Supports with Stiffeners F F F F F F F 7-S Return Header Cover F F F F F F F 8-S Jacket Upper Front Panel w/lcd Display F F F F F F F 29-S Jacket Upper Front Panel for Touchscreen F F F F F F F 9-S Jacket Lower Front Panel F F F F F F F 10-S Jacket Upper Side Panel F F F F F F F 11-S Jacket Lower Side Panel F F F F F F F 12-S Jacket Upper Rear Panel F F F F F F F 13-S Jacket Lower Rear Panel F F F F F F F 14-S Upper Front Panel w/led Lights F F F F F F F 15-S Base Assembly F F F F F F F 16-S Leg Bracket ( 4 pcs per boiler) F F F F F F F 17-S Base Reflector Panel F F F F F F F 18-S Flue Exhaust Adapter Assembly F F F F F F F 19-S Control Box Assy F F F F F F F 20-S Control Box Cover Panel with Digital Display F F F F F F F 28-S Control Box Cover Panel without Digital Display F F F F F F F 30-S Control Box Cover Panel for Touchscreen Display F F F F F F F 21-S Control Box Cover Panel with Power Switch F F F F F F F 22-S Intake Air Adapter N/A N/A N/A N/A N/A F F 23-S Intake Air Collar (Outside) F F F F F F F 24-S Intake Air Collar (Inside) F F F F F N/A N/A 25-S Access Panel F F F F F F F 26-S Access Panel Wiring Box F F F F F F F 27-S Wiring Panel 24V F F F F F F F V VENTING 1-V Outdoor Stack F F F F F F F 2-V Vent Cap Vertical for Indoor Units V Vent Cap Horizontal Thru-the-Wall for Indoor Units V Inline Air filter Premium (Complete)

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