AHE-525-D02 PARTS MANUAL
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1 AHE-55-D0 PARTS MANUAL 01 Aqua-Hot Heating Systems Inc.
2 Page
3 Table of Contents Section 1: Heater Overview General... Page 5-6 Top... Page 7-8 Front... Page 9-10 Check Valves... Page 11 Mixer Valve Assembly... Page 1 Fuel Fittings... Page 1 Diesel Burner & Combustion Chamber... Page 14 Section : Diesel-Burner Overview... Page Section : Misc. Parts Misc. Parts... Page 17 Section 4: Tools Tools... Page 0 Page
4 Page 4
5 SECTION 1: HEATER OVERVIEW - GENERAL PLE-6-90 Tank, Expansion, 5qt 55 w/label PLE Tube, Over Flow Clear 5/8 in x 8 ft PLX Valve, Air Comb, Coin/Key 4 PLE Valve, Air Assembly Comb, Coin/Key 5 SME Cover, Access Page 5
6 SECTION 1: HEATER OVERVIEW - GENERAL 1a a 4 7 1b 6 b 5 1a ELE Panel, Switch, Assembly, 1 VDC (Discontinued) 1b ELE Panel, Switch, Assembly, 1 VDC a ELX-8-84 Switch, Rocker, w/led (Discontinued) b ELX-8-8 Switch, Rocker, w/led 1 ELE Harness, Control 1 ft. ELE Harness, A.C. Assembly SME Faceplate, Electronic Controller, Assembly 4 ELE-PC4-010-AA Controller, Electronic, 1 VDC 5 SME-EN4-008 Back, Electronic Controller, Enclosure Page 6
7 SECTION 1: HEATER OVERVIEW - TOP PLE Fitting, Adapter,.75 Hose to.5 Hose PLX-CTB-50 Clamp, Hose, Constant Tension, / PLE Fitting, Bulkhead Mod 1/ x 1/ (F) 4 PLX Fitting, Bulkhead, 1/4 x 1/4 in (F) NPT Brass Page 7
8 SECTION 1: HEATER OVERVIEW - TOP PLE Fitting, Adapter,.75 Hose to.5 Hose PLX Clamp, Hose, Constant Tension, Single Wire, 7/8 PLE Hose, Heater 1/ in x -/8 in Rubber, Black 4 SME Cover, Engine Preheat Assembly 5 PLE Hose, Heater 1/in x 1/in Rubber Black 6 PLE Pump, Engine Preheat Assembly 7 ELX Plug, A.C. Power Connector 8 ELX Receptacle, A.C. Power 9 SME Cover, A.C. 10 ELX Relay, Electromechanical, 0 amp Page 8
9 SECTION 1: HEATER OVERVIEW - FRONT HDX Grommet, Nylatch HDX Plunger, Nylatch, ELE-HLT-44-FRU Thermostat, High Limit, VAC 15 F 4 ELX Switch, Interlock 5 ELX Switch, Fluid Level Capacitance, Ungrounded 6 ELE-HLT-45 Thermostat, High Limit, 15 F w/spade Connectors 7 ELE Thermostat, Control 185 F 1/in (M)NPT 8 ELE-LTC-608 Thermostat, Low Temp Cut-Off w/spade Connectors 9 PLE Pump, Zone Assembly w/cap O-Ring, Right Hand 10 HDE Gasket, Burner 11 ELE Element, Elec Htg Cartridge, Immersion, 10V 1500W 1 PLE Pump, Zone Assembly w/cap O-Ring, Left Hand 1 PLX-CTB-50 Clamp, Hose, Constant Tension, / 14 PLX Clamp, Hose, Constant Tension, Single Wire, 7/8 15 PLE Pump, Stir Assembly w/bracket Page 9
10 SECTION 1: HEATER OVERVIEW - FRONT PLX-BV1-00 Valve, Ball 1/ in (F) NPT Brass PLX Fitting, Brass Barb 1/ X 1/ (M) NPT FLE Fuel, Line, Supply, Assembly /8 in. Steel 4 FLE Fuel, Line, Return Assembly /8 in Steel 5 BPE Burner, AH-5000 Diesel-Burner 6 ELE Diesel-Burner Controller, Modified Page 10
11 SECTION 1: HEATER OVERVIEW - CHECK VALVES PLX-CTB-90 Clamp, Hose Constant Tension 1 1/16 in diameter PLX-A65-00 Fitting, Brass, Elbow, 90, Barb /4 x 1/ (M) NP PLX-A1-00 Valve, Brass Check, 1/ X 1/ (F)NPT 4 PLX Fitting, Brass, Barb 1/ X 1/ (M)NPT 5 PLX Clamp, Hose Single Wire 7/8 in Steel Page 11
12 SECTION 1: HEATER OVERVIEW - MIXER VALVE ASSEMBLY PLX Ring, Crimp 1/ in PLX Fitting, Straight, Swivel 1/ in Barb x 1/ in FPT PLX Fitting, Cross 1/ in Brass 4 PLX Valve, Pressure Relief 15 PSI 5 PLX Fitting, Elbow, Swivel 1/ in Barb x 1/ in FPT 6 PLX Fitting, Brass, Close Nipple 1/ (M)NPT w/hex 7 PLX-09P-100 Valve, Tempering 145 F 8 PLX Fitting, Elbow, 1/ in Barb 9 PLX Fitting, Nipple 1/ in NPT x -1/ in Brass 10 PLE Fitting, Bulkhead Mod 1/ x 1/ (F) Page 1
13 SECTION 1: HEATER OVERVIEW - FUEL FITTINGS PLX Fitting, Bulkhead, 1/4 x 1/4 in (F) NPT Brass FLX Fitting, Steel, #6 (M)JIC x 1/4 (M)NPT FLE Fuel, Line, Supply, Assembly /8 in. Steel 4 FLE Fuel, Line, Return Assembly /8 in Steel Page 1
14 SECTION 1: HEATER OVERVIEW - DIESEL BURNER & COMBUSTION CHAMBER HDX /16-18 Heavy Duty Nuts BPE Burner, AH-5000 Diesel-Burner HDE Gasket, Diesel Burner 4 HDX /16-4 Brass Nuts 5 SME Spacer, Flame Tube 6 in 6 HDE Gasket, Combustion Chamber Tube 7 SME Chamber, Combustion 6 in x 1-5/8 in Tube Page 14
15 SECTION : DIESEL BURNER 1 HDE Gasket, Flame Tube Outer BPE Air-Tube Assembly WPX A Nozzle, Fuel 4 ELX Electrode 5 BPE Ignition Module Assembly 6 BPE Ignition Module Gasket Kit 7 BPE Flame Sensor Cad Cell Assembly 8 BPE Flame Sensor Socket 9 BPE Fuel-Supply Tube Assembly 10 BPE FRU Fuel Pump Assembly and Mounting Gasket Kit 11 BPE Cord-Set 1 BPE Air Shutter 1 BPE Air Band 14 BPE Nut, Plate 15 BPE-700- Plate 16 BPE-700- Air Guide 17 BPE Coupling 18 BPE Blower Wheel 19 BPE FRU Blower Motor and Mounting Gasket Kit 0 ELE Diesel-Burner Controller, Modified Page 15
16 SECTION : DIESEL BURNER 1 1 BPE Diffuser, Modified BPE Ring, Inlet.040 Wall Aluminum Page 16
17 SECTION : MISC. PARTS MSX Antifreeze, Boiler, P.G., 1 qt, Concentrate, (Camco) MSX Antifreeze, Boiler, P.G, 1 Gallon (Camco) FLE Filter, Canister, Replacement, Garber 4 FLX Filter, Fuel, Garber 5 ELX Gauge, Beckett, Ignition Electrode 6 WPE Gauge, Fuel Pressure 7 MSX Tester, Refractometer, Battery/Coolant Page 17
18 AHE-55-D0 Parts Manual East Highway 5 Fort Lupton, CO 8061 Toll free: phone: fax: Page 18
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