Ultra High Efficiency (ef Series ) 60 and 100 Gallon Models
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1 COMMERCIAL GAS REPLACEMENT PARTS LIST Ultra High Efficiency (ef Series ) 60 and 100 Gallon Models Including: 100 Gallon Top Water Connections 100 Gallon Side Water Connections (-2 series) 60 Gallon Side Water Connections (-2 series) Includes Hydrojet Total Performance System Effective: January, 2008 ECO 7302 NOTE: BOTH MODEL AND SERIAL NUMBERS ARE REQUIRED FOR ORDERING REPLACEMENT PARTS Dimensions and specifications subject to change without notice. Parts Book # E
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3 Item Description Model Model Model EF60T125(E)*(N,X)(A)2 EF60T150(E)*(N,X)(A)2 EF60T199(E)*(N,X)(A)2 1 Combustion Surround Assembly See Page 8 See Page 8 See Page 8 2 Combustion System Assembly See Page 6 See Page 6 See Page 6 3 Collector Cover Second Pass Screw-Second Pass Collector Cover Elbow-Vent Terminal (2 Req'd) Temperature sensor Baffle 4" Flue (2 Req'd) Anode Rod (magnesium) (4 Req'd) Power Anode Anode Rod (Aluminium) (4 Req'd) Anode Rod (A420 Aluminum) (4 Req'd)# Baffle 2" Flue (8 Req'd) Wire Harness-Service Panel Nipple Hot Water Outlet Plastisert (front connect) Pipe Plug 1" NPT A Hole Closure Nipple Plastisert 3/4" NPT x 2" T&P Relief Valve Exhaust Pipe (PVC) with Hose Barb Condensate Elbow Screw Service Panel (serial prior to AA) Outer Door Service Panel (serial prior to AA) A Outer Door EF series (serial after ZM) B Outer Door Service Panel Bracket (serial prior to AA) See Note See Note See Note 21 Exhaust Pressure Switch: Serial prior to AA (external pressure switch kit) Serial AA thru CE Serial CE & after Keps Nut Resettable Limit Switch Screw 6-32 x 3/ Cleanout Cover Cleanout Gasket * Applies to all warranties # A420 Anode may need to be cut to length Note: Service panel bracket no longer available. Replace with external pressure switch kit for serials prior to AA. Page 3
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5 Item Description Model Model Model EF60T125(E)*(N,X)(A)2 EF60T150(E)*(N,X)(A)2 EF60T199(E)*(N,X)(A)2 27 Screw 5/16-18 x 1/ A Cleanout Cover (ASME) A Cleanout Gasket (ASME) A Screw 5/16-18 x 1/2 (ASME) Clean Out Access Cover Inlet tube Hydrojet (front connect) Drain Valve Brass (no handle) Coaxial Vent Terminal Horz./Vert. 3" ASSE Approved Mixing Valve Silicone Tubing 3/16" I.D Exhaust Escutcheon Elbow 1-1/2 NPT Galvanized (serial prior to AB) Horizontal Inlet/Outlet nipple (serial prior to AB) Vertical Outlet Nipple (serial prior to AB) Cold Water Inlet Dip Tube (serial prior to AB) * Applies to all warranties # A420 Anode may need to be cut to length Note: Service panel bracket no longer available. Replace with external pressure switch kit for serials prior to AA. Page 5
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7 Combustion System Assembly Item Description Model Model Model EF60T125(E)*(N,X)(A)2 EF60T150(E)*(N,X)(A)2 EF60T199(E)*(N,X)(A)2 1A Combustion System Assembly Complete (Natural): Combustion System Assembly Complete (LP): A Blower/Gas valve Assembly (Natural): Blower/Gas valve Assembly (LP) A Burner Assembly A Blower-EBM (with gasket) Blower-EBM A Hose Tubing 3/16" I.D A Tee Hose Connector A Screw x 3/4 SHCS A Gasket Venturi to blower A1 O-ring Venturi to Blower A Gas valve assembly (Natural): Gas valve assembly (LP): A Nipple 1/2 NPT x 3" A Reducer 3/4 x 1/2 NPT A Nipple 3/4 NPT x 6" A 2" x 3" Dia. Flex Reducer A Inlet Tube (PVC) A Gasket Blower Transition A Screw 8-32 x 1/4 RHCR A Gasket Flame Sensor A Flame Sensor W/Gasket A Weldment -Blower Transition A Nut Hex Washer A Hot Surface Igniter W/Gasket A Gasket-Hot Surface Igniter A Burner Mounting Gasket A Burner Tube with gasket A Burner Mounting Gasket A Burner Mounting Insert A Gasket-burner Mounting Insert A Assembly Air Inlet Piping A Coupling-Flexible 2" x 2" A Gas Regulator Kit (optional) A LP to Natural Gas Conversion Kit (optional): * Applies to all warranties 1 For serial AH & after. 2 For serial prior to AH Page 7
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9 Combustion Surround Assembly Item Description Model Model Model EF60T125(E)*(N,X)(A)2 EF60T150(E)*(N,X)(A)2 EF60T199(E)*(N,X)(A)2 AA Keeper Latch & Catch BB Screw 8-32 x 1/2 RHCR CC Ignition Control assembly See Page 10 See Page 10 See Page 10 DD Jacket Head EE Main Power Switch FF Temperature control potentiometer GG Knob-Temperature Control HH Combustion Surround Front Connect HH Combustion Surround Top Connect JJ Combustion Surround Base * Applies to all warranties # A420 Anode may need to be cut to length All 60 gal. Models, 100 gal models after serial AA gal. Models prior to serial AB Page 9
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11 Ignition Control Assembly Item Description Model Model Model EF60T125(E)*(N,X)(A)2 EF60T150(E)*(N,X)(A)2 EF60T199(E)*(N,X)(A)2 1C Electronic Control Module C Screw #8-32 x 1/2 (10 reqd) C Vacuum Switch-Intake C Control Mounting Panel C Thermostat Board C Transformer C Ground Terminal C Terminal Strip C Power Cord C Wire Harness-Electronic Control Module: Serial CE & after Serial Prior to CE Call Tech Support Call Tech Support Call Tech Support 11C Wire Harness-Thermostat & ECO C Wire Harness-Blower C Wire Harness-Power Switch C Wire-Flame Sensor C Wire Harness-Gas Valve Rectifier C Ignition Control Assembly C Potentiostat for Power Anode C Screw #4-40 x 3/8 RHCR (2 reqd) C Nut #4-40 Hex Keps (2 reqd)(not shown) C Harness Power Anode C Harness Power Anode Control Models prior to serial CE only Page 11
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13 Item Description 1 Combustion Surround Assembly 2 Combustion System Assembly 3 Collector Cover Second Pass 4 Screw-Second Pass Collector Cover 5 Elbow-Vent Terminal (2 Req'd) 6 Temperature sensor 7 Baffle 4" Flue (2 Req'd) 8 Anode Rod (magnesium) (4 Req'd) Power Anode Anode Rod (Aluminium) (4 Req'd) Anode Rod (A420 Aluminum) (4 Req'd)# 9 Baffle 2" Flue (8 Req'd) 10 Wire Harness-Service Panel 11 Nipple Hot Water Outlet Plastisert (front connect) 12 Pipe Plug 1" NPT 12A Hole Closure 13 Nipple Plastisert 3/4" NPT x 2" 14 T&P Relief Valve 15 Exhaust Pipe (PVC) with Hose Barb 16 Condensate Elbow 17 Screw Service Panel (serial prior to AA) 18 Outer Door Service Panel (serial prior to AA) 18A Outer Door EF series (serial after ZM) 18B Outer Door 20 Service Panel Bracket (serial prior to AA) 21 Exhaust Pressure Switch: Serial prior to AA (external pressure switch kit) Serial AA thru CE Serial CE & after 22 Keps Nut 23 Resettable Limit Switch 24 Screw 6-32 x 3/8 25 Cleanout Cover 26 Cleanout Gasket * Applies to all warranties # A420 Anode may need to be cut to length Note: Service panel bracket no longer available. Replace with external pressure switch kit for serials prior to AA. Model Model Model Model Model EF100T150(E)*(N,X)(A)(2) EF100T199(E)*(N,X)(A)(2) EF100T250(E)*(N,X)(A)(2) EF100T300(E)*(N,X)(A)(2) EF100T399(E)*(N,X)(A)2 See Page 18 See Page 18 See Page 18 See Page 18 See Page 18 See Page 16 See Page 16 See Page 16 See Page 16 See Page (2 Req'd) (3 Req'd) See Note See Note See Note See Note Page 13
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15 Item Description 27 Screw 5/16-18 x 1/2 25A Cleanout Cover (ASME) 26A Cleanout Gasket (ASME) 27A Screw 5/16-18 x 1/2 (ASME) 28 Clean Out Access Cover 29 Inlet tube Hydrojet (front connect) 30 Drain Valve Brass (no handle) 31 Coaxial Vent Terminal Horz./Vert. 3" 32 ASSE Approved Mixing Valve 33 Silicone Tubing 3/16" I.D. 34 Exhaust Escutcheon 35 Elbow 1-1/2 NPT Galvanized (serial prior to AB) 36 Horizontal Inlet/Outlet nipple (serial prior to AB) 37 Vertical Outlet Nipple (serial prior to AB) 38 Cold Water Inlet Dip Tube (serial prior to AB) * Applies to all warranties # A420 Anode may need to be cut to length Note: Service panel bracket no longer available. Replace with external pressure switch kit for serials prior to AA. Model Model Model Model Model EF100T150(E)*(N,X)(A)(2) EF100T199(E)*(N,X)(A)(2) EF100T250(E)*(N,X)(A)(2) EF100T300(E)*(N,X)(A)(2) EF100T399(E)*(N,X)(A) Page 15
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17 Combustion System Assembly Item Description 1A Combustion System Assembly Complete (Natural): Combustion System Assembly Complete (LP): 2A Blower/Gas valve Assembly (Natural): Blower/Gas valve Assembly (LP) 3A Burner Assembly 4A Blower-EBM (with gasket) Blower-EBM 5A Hose Tubing 3/16" I.D. 6A Tee Hose Connector 7A Screw x 3/4 SHCS 8A Gasket Venturi to blower 8A1 O-ring Venturi to Blower 9A Gas valve assembly (Natural): Gas valve assembly (LP): 10A Nipple 1/2 NPT x 3" 11A Reducer 3/4 x 1/2 NPT 12A Nipple 3/4 NPT x 6" 13A 2" x 3" Dia. Flex Reducer 14A Inlet Tube (PVC) 15A Gasket Blower Transition 16A Screw 8-32 x 1/4 RHCR 17A Gasket Flame Sensor 18A Flame Sensor W/Gasket 19A Weldment -Blower Transition 20A Nut Hex Washer 21A Hot Surface Igniter W/Gasket 22A Gasket-Hot Surface Igniter 23A Burner Mounting Gasket 24A Burner Tube with gasket 25A Burner Mounting Gasket 26A Burner Mounting Insert 27A Gasket-burner Mounting Insert 28A Assembly Air Inlet Piping 29A Coupling-Flexible 2" x 2" 30A Gas Regulator Kit (optional) 31A LP to Natural Gas Conversion Kit (optional): Model Model Model Model Model EF100T150(E)*(N,X)(A)(2) EF100T199(E)*(N,X)(A)(2) EF100T250(E)*(N,X)(A)(2) EF100T300(E)*(N,X)(A)(2) EF100T399(E)*(N,X)(A) * Applies to all warranties 1 For serial AH & after. 2 For serial prior to AH Page 17
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19 Combustion Surround Assembly Item Description AA Keeper Latch & Catch BB Screw 8-32 x 1/2 RHCR CC Ignition Control assembly DD Jacket Head EE Main Power Switch FF Temperature control potentiometer GG Knob-Temperature Control HH Combustion Surround Front Connect 1 HH Combustion Surround Top Connect 2 JJ Combustion Surround Base * Applies to all warranties # A420 Anode may need to be cut to length 1 All 60 gal. Models, 100 gal models after Model Model Model Model Model EF100T150(E)*(N,X)(A)(2) EF100T199(E)*(N,X)(A)(2) EF100T250(E)*(N,X)(A)(2) EF100T300(E)*(N,X)(A)(2) EF100T399(E)*(N,X)(A) See Page 20 See Page 20 See Page 20 See Page 20 See Page serial AA gal. Models prior to serial AB Page 19
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21 Ignition Control Assembly Item Description 1C Electronic Control Module 2C Screw #8-32 x 1/2 (10 reqd) 3C Vacuum Switch-Intake 1 4C Control Mounting Panel 5C Thermostat Board 6C Transformer 7C Ground Terminal 8C Terminal Strip 9C Power Cord 10C Wire Harness-Electronic Control Module: Serial CE & after Serial Prior to CE C Wire Harness-Thermostat & ECO 13C Wire Harness-Blower 14C Wire Harness-Power Switch 15C Wire-Flame Sensor 16C Wire Harness-Gas Valve Rectifier 17C Ignition Control Assembly 18C Potentiostat for Power Anode 19C Screw #4-40 x 3/8 RHCR (2 reqd) 20C Nut #4-40 Hex Keps (2 reqd)(not shown) 21C Harness Power Anode 22C Harness Power Anode Control Model Model Model Model Model EF100T150(E)*(N,X)(A)(2) EF100T199(E)*(N,X)(A)(2) EF100T250(E)*(N,X)(A)(2) EF100T300(E)*(N,X)(A)(2) EF100T399(E)*(N,X)(A) Call Tech Support Call Tech Support Call Tech Support Call Tech Support Call Tech Support Models prior to serial CE only Page 21
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