HELICAL COIL HEATERS REPLACEMENT PARTS HEATEC AN ASTEC COMPANY HC AND HCS SERIES

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1 Publication rev 1-0 HELICAL COIL HEATERS HC AN HCS SERIES REPLACEMENT PARTS FOR PARTS ON HEATEC PROUCTS uring normal business hours: Phone Phone After normal business hours and weekends: Phone HEATEC AN ASTEC COMPANY

2 Introduction Scope If you own or operate a Heatec heater, this manual can help you identify replacement parts. The parts shown are for Heatec HC and HCS heaters used in the hot mix asphalt industry. Only typical units produced in recent years are shown. Locations and appearances of components on your heater may differ somewhat from those shown. Because of differences in heaters, some parts may not apply to your heater. Importance of model and serial number Before contacting Heatec for replacement parts you will need to know the model and serial number of your heater. This information is shown on the heater nameplate affixed to the heater. If you want parts for the burner, you will need to know the name, model and serial number of the burner. This information is shown on the nameplate affixed to the burner. The difference between HC and HCS heaters The HC series of heaters has a manifold that distributes thermal fluid to multiple thermal fluid circuits that are independently controlled. (See Fig. 2) The HCS series does not have a manifold, but has a single thermal fluid circuit that circulates through the heater and through various tanks and equipment being heated. (See Fig. 1.) Both the HC and HCS series of heaters have an operator control panel that varies somewhat according to the number of thermal fluid circuits and options. Copyright 2002 Heatec, Inc. Heatec retains copyright on all text and graphic images in this manual. This manual is also available in electronic form as a PF file from our website Heatec.com. You may download the file and make a single printed copy for personal use. You may NOT print multiple copies of this manual or any portions thereof without the express written permission of Heatec. You may NOT distribute electronic copies of this manual. Moreover, you may NOT mirror or include any portion of this manual in other documents without our express permission. Page 2

3 Contents Introduction...2 Heatec HCS heater..., 5 Heatec HC heater with combustion air preheater...6, Front panel parts for typical HC and HCS heaters...8, 9 Inside panel parts for typical HC and HCS heaters...10, 11 Power Flame burner, fully modulating, oil-fired...12, 13 Power Flame burner, fully modulating, gas-fired...1, 15 Power Flame burner, fully modulating, combination gas-oil fired...16, 1 Sihi centrifugal pump Nitrogen system for expansion tank Page 3

4 Figure 1. Heatec HCS heater. Page

5 Parts list for Figure 1 Key escription Part No. Use On 1 Expansion tank, 100 gal A Expansion tank, 15 gal B Expansion tank, 280 gal C, 2 Sight gage shutoff valve kit All 3 Sight gage All Helical coil, 2, 32-3/8 x 63-/ A Helical coil, 2, 3-3/8 x 8-5/ B Helical coil, 2-1/2, 39-3/8 x 111-3/ C Helical coil, 3, 51-1/2 x 121-3/ Insulation, All Insulation, All 6 Outlet pressure gage All Thermometer All 8 Thermocouple All 9 Valve No. 2 (purge), All 10 Valve No. 1 (strainer), All 11 Valve No. 3 (expansion), All 12 Strainer All 13 Valve No. (coil inlet), 2 Y All 1 Flame scanner All 15 Circulating pump, 100 gpm A Circulating pump, 100 gpm B Circulating pump, 150 gpm C, Circulating pump, 150 gpm F 16 Inlet pressure gage All 1 Inlet pressure gage valve, 1/ ball All 18 Shutoff valve, low media pressure switch All 19 Low media level switch All Low media level float (not visible) All Key escription Part No. Use On 20 High flue gas temperature switch All 21 Burner, modulating, oil C1-O A Burner, modulating, gas C1G A Burner, modulating, comb C1-GO A Burner, modulating, oil C2-OA B Burner, mdulating, gas C2-G B Burner, modulating, comb C2-GO B Burner, modulating, oil, C2-OB C Burner, modulating, comb C2-G-20B C Burner, modulating, comb C2-GO-20B C Burner, modulating, oil C3-OB Burner, modulating, gas C3-G-25B Burner, modulating, comb C3-GO-25B Pump shaft hub, 2mm with bolts A, B Pump shaft hub, 2mm with bolts C, Coupling flange (2) A, B Coupling flange (2) C, Coupling insert A, B Coupling insert C, Motor shaft hub, 1-3/8 with bolts A, B, Motor shaft hub, 1-5/8 with bolts C 23 Circulating pump motor, 5 hp A Circulating pump motor, 10 hp B Circulating pump motor, 15 hp C, 2 Fuel oil cooling coil All 25 Fuel oil filter All 26 Low media pressure switch All 2 Expansion tank pressure relief valve (for nitrogen only), All USE ON COES HEATER MOEL HCS-0 HCS-100 HCS-15 HCS-250 COE A B C Page 5

6 Figure 2. Heatec HC heater with combustion air preheater. Page 6

7 Parts list for Figure 2 Key escription Part No. Use On 1 Expansion tank, 15 gal E Expansion tank, 280 gal F, G 2 Sight gage shutoff valve kit All 3 Sight gage All Helical coil, 2, 3-3/8 x 8-5/ E Helical coil, 2-1/2, 39-3/8 x 111-3/ F Helical coil, 3, 51-1/2 x 121-3/ G 5 Insulation, All Insulation, All 6 Thermocouple All Thermometer All 8 Outlet pressure gage All 9 Auxilliary circuit valve, All 10 Auxilliary side pump, 100 gpm All 11 Pump shaft hub, 2mm with bolts All Coupling flange (2) All Coupling insert All Motor shaft hub, 1-3/8 with bolts All 12 Auxilliary pump motor,.5 hp All 13 Valve No. 2 (purge), All 1 Valve No. 3 (expansion), All 15 Valve No. 1 (strainer), All 16 Strainer All 1 Valve No. (coil inlet), All 18 Flame scanner All 19 Circulating pump, 100 gpm E Circulating pump, 150 gpm F, G 20 Pump shaft hub, 2mm with bolts E Pump shaft hub, 2mm with bolts F,G Coupling flange (2) E Coupling flange (2) F,G Coupling insert E Coupling insert F,G Motor shaft hub, 1-1/8 with bolts E Motor shaft hub, 1-38 with bolts F,G 21 Inlet pressure gage All 22 Inlet pressure gage valve, 1/ ball All 23 Shutoff valve, low media pressure switch All Key escription Part No. Use On 2 Low media level switch All USE ON COES HEATER MOEL HC-120 HC-200 HC-300 Low media level float (not visible) All 25 High flue gas temperature switch All 26 Burner, modulating, oil C2-OA E Burner, modulating, gas C2-G E Burner, modulating, comb C2-GO E Burner, modulating, oil C2-OB F Burner, modulating, comb C2-G-20B F Burner, modulating, comb C2-GO-20B F Burner, modulating, oil C3-OB G Burner, modulating, gas C3-G-25B G Burner, modulating, comb C3-GO-25B G 2 Circulating pump motor, 5 hp E Circulating pump motor, -1/2 hp F, G 28 Fuel oil cooling coil All 29 Fuel oil filter All 30 Low media pressure switch All 31 Expansion tank pressure relief valve (for nitrogen only), 1 COE E F G All Page

8 Figure 3. Front panel parts for typical HC and HCS heaters. Page 8

9 Parts list for Figure 3 Key escription Part No. Use On 1 Modulating controller UC All 2 High media temp controller UC All 3 Handle, rotary All Switch, 2-pos, GE blk All 5 Transformer with screw terminals v, incl lamp, w/o lens All Lamp, 6 v, 2 watt All Pilot light with blue lens. GE All 6 Transformer with screw terminals v, GE, incl lamp, w/o lens All Lamp, 6 v, 2 watt. GE All Pilot light with green lens. GE All Transformer with screw terminals v, GE, incl lamp, w/o lens All Lamp, 6 v, 2 watt. GE All Pilot light with clear lens. GE All Key escription Part No. Use On 8 Transformer with screw terminals v, GE, incl lamp, w/o lens All Lamp, 6 v, 2 watt. GE All Pilot light with red lens. GE All 9 Transformer with screw terminals v, GE, incl lamp, w/o lens All Lamp, 6 v, 2 watt. GE All Pilot light with orange lens. GE All 10 Transformer with screw terminals v, GE, incl lamp, w/o lens All Lamp, 6 v, 2 watt. GE All Pilot light with white lens. GE All 11 Operator P-B, G-E Flush blk All 12 Alarm horn All USE ON COES HEATER MOEL HCS-0 HCS-100 HCS-15 HCS-250 HC-120 HC-200 HC-300 COE A B C E F G Page 9

10 Figure. Inside panel parts for typical HC and HCS heaters. Page 10

11 Parts list for Figure Key escription Part No. Use On 1 Breaker 100A E63B100L All 2 Breaker 5SX220-8 (A P) All 3 Breaker 5SX2110- (10A) All Breaker 5SX2105- (.5A) All 5 Breaker 5SX2101- (1A) All 6 Transformer Mach 1 kva 60/ v All Lug line side 3VU9135-1BB All 8 Motor controller A, B, C, Motor controller E, F, G 9 Feeder line side 3RV1915-1B All 10 Auxillary contact All Key escription Part No. Use On 11 Motor controller All 12 Auxillary contact All 13 Motor controller All 1 Feeder line side 3RV1915-1A All 15 Relay RYSUL-AC All 16 Base IEC SYS All 1 Hold down spring All 18 Fireye chassis All Fireye programmer All Fireye amplifier All Fireye display All Fireye base All USE ON COES HEATER MOEL HCS-0 HCS-100 HCS-15 HCS-250 HC-120 HC-200 HC-300 COE A B C E F G Page 11

12 Figure 5. Power Flame burner, fully modulating, oil-fired Page 12

13 Parts list for Figure 5 Key escription Part No. Use On 61 Mod motor all Mounting bkt A Mounting bkt B/C 5.2 Hub 3/8 square all 5.3 Crank arm assy all 5.10 Extension shaft all 5.8 Ball joints all 23 Ignition transformer 120/6000V all 9 Back plate assy B/C 9 Sight glass 1-1/ all 5 amper blade A B/C amper axle A B/C/ 92 Oil return ck valve all 60 Modulating oil valve A Modulating oil valve B Modulating oil valve C/ 5. Crank arm assy all 5.9 Push rod 5/16 x all 102 amper guard A amper axle bushing 8.1 amper arm 5/16 x 1-5/ B/C C all all 56 Linkage cross strap A B/C/ Horseshoe clip (2) all 6 Long brass pin (2) all 5.5 Crank arm assy all 19 Pump coupling adapter all 16 Blower wheel A/B C Motor mtg plate A B/C C Key escription Part No. Use On 15 Blower motor 1/2 hp A Blower motor 1 hp B Blower motor 1-1/2 hp C Blower motor 3 hp Blast tube A B/C Choke & end ring A B/C Flame scanner all 15 Fuel pump motor all 21. Pump stand all 21.5 Adapter plate all 21 Oil pump A B/C Bell housing all 21.2 Coupling all 22.1 Oil valve all Key escription Part No. Use On 32.1 Oil ignition cables pair USE ON COES BURNER MOEL C1-O C2-OA C2-0B C3-OB COE A B C all 32 Ignition cable guide all 26 Oil ignition electrodes (pair) 31 Ignition electrode clamp all all iffuser A 2 Oil nozzle (elavan Simplex Type B.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 6.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 9.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 16 gph/5 deg 30 Oil gun mounting plate B/C A B C all 25 Oil gun assembly A B/C Pump coupling A B/C Page 13

14 Figure 6. Power Flame burner, fully modulating, gas-fired Page 1

15 Parts list for Figure 6. Key escription Part No. Use On 61 Mod motor all Mounting bkt A Mounting bkt B/C 5.2 Hub 3/8 square all 5.3 Crank arm assy all 5.10 Extension shaft all 5.8 Ball joints all 8 Ignition transformer 120/6000V all 9 Back plate assy B/C 9 Sight glass 1-1/ all 5 amper blade A B/C amper axle A B/C/ 5. Crank arm assy all 5.9 Push rod 5/16 x all 102 amper guard A amper axle bushing B/C C all 58 Air switch all 8.1 amper arm 5/16 x 1-5/ all 56 Linkage cross strap A B/C/ Horseshoe clip (2) all 6 Long brass pin (2) all 5.5 Crank arm assy all 16 Blower wheel A/B C Motor mtg plate A B/C C Key escription Part No. Use On 15 Blower motor 1/2 hp A Blower motor 1 hp B Blower motor 1-1/2 hp C Blower motor 3 hp Blast tube A B/C Choke & end ring A B/C Flame scanner all 62.3 Ignition cable all 62.1 Iginition electrode all 62.2 Electrode clamp all 63 Pilot orfice all 69 Pilot mtg plate assy A 59S Complete scanner pilot assy B/C A/B/ C Pilot valve all 0 Pilot gas regulator all 93 Pilot shutoff cock all 80 Ball valve (with port) 91 Main gas pressure regulator 90 Low gas pressure switch A B C A B C B/C Key escription Part No. Use On 9.1 Honeywell valve A USE ON COES BURNER MOEL C1-G-12 C2-G-15 C2-G-20B C3-G-25B Honeywell valve B Honeywell valve C Honeywell valve Honeywell gas valve operator COE A B C all 8 Buterfly valve A Buterfly valve B/C/ 89 High gas pressure switch B/C Nozzle adapter all 30 Oil gun mounting plate all iffuser A B/C Gas gun assembly A B/C Page 15

16 Figure. Power Flame burner, fully modulating, combination gas-oil fired Page 16

17 Parts list for Figure. Key escription Part No. Use On 61 Mod motor all Mounting bkt A Mounting bkt B/C 5.2 Hub 3/8 square all 5.3 Crank arm assy all 5.10 Extension shaft all 5.8 Ball joints all 8 Ignition transformer 120/6000V all 9 Back plate assy B/C 9 Sight glass 1-1/ all 5 amper blade A B/C amper axle A B/C/ 92 Oil return ck valve all 60 Modulating oil valve A Modulating oil valve B Modulating oil valve C/ 5. Crank arm assy all 5.9 Push rod 5/16 x all 102 amper guard A amper axle bushing B/C C all 58 Air switch all 8.1 amper arm 5/16 x 1-5/ all 56 Linkage cross strap A B/C/ Horseshoe clip (2) all 6 Long brass pin (2) all 5.5 Crank arm assy all 19 Pump coupling adapter all 16 Blower wheel A/B C Motor mtg plate A B/C C Key escription Part No. Use On 15 Blower motor 1/2 hp A Blower motor 1 hp B Blower motor 1-1/2 hp C Blower motor 3 hp Blast tube A B/C Choke & end ring A B/C Flame scanner all 62.3 Ignition cable all 62.1 Iginition electrode all 62.2 Electrode clamp all 63 Pilot orfice all 69 Pilot mtg plate assy A 59S Complete scanner pilot assy B/C A/B/ C Fuel pump motor all 21. Pump stand all 21.5 Adapter plate all 21 Oil pump A B/C Bell housing all 21.2 Coupling all 1 Pilot valve all 0 Pilot gas regulator all 22.1 Oil valve all 93 Pilot shutoff cock all 80 Ball valve (with port) 91 Main gas pressure regulator 90 Low gas pressure switch A B C A B C B/C Key escription Part No. Use On 9.1 Honeywell valve A Honeywell valve B Honeywell valve C Honeywell valve Honeywell gas valve operator all 8 Buterfly valve A Buterfly valve B/C/ 89 High gas pressure switch 32.1 Oil ignition cables pair B/C all 32 Ignition cable guide all 26 Oil ignition electrodes (pair) 31 Ignition electrode clamp all all iffuser A 2 Oil nozzle (elavan Simplex Type B.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 6.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 9.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 16 gph/5 deg 30 Oil gun mounting plate B/C A B C all 25 Oil gun assembly A B/C Pump coupling A USE ON COES BURNER MOEL C1-GO-12 C2-GO-15 C2-GO-20B C3-GO-25B COE A B C B/C Page 1

18 Parts list for Figure 8 Figure 8. Sihi centrifugal pump. NOTE: When ordering relacemenat parts for Sihi centrifugal pumps, please refer to the item number shown above and the Heatec part number for the pump. The Heatec part numbers are shown in the parts list for Figures 1 and 2. Page 18

19 Figure 9. Nitrogen system for expansion tank. Optional for all HC and HCS heaters. Parts list for Figure 9 Key Part No. escription Qty Regulator Fisher #Y600, 3/ NPT, Spring Range PSIG* Back Press. Relief Valve Fisher #289H-1/V2 Spring Range 1-.5 PSIG* Ball Valve, 3/ NPT Apollo # Pressure Gauge, 2 1/2 ial 0-5 PSIG 1/ Bottom Conn A 02L Check Valve, 3/ NPT 800# F/S Cross 3000# F/S Union 3000# F/S x 3/ Bushing 3000# FPT SA x 1/ Bushing 3000# FPT SA Pipe Nipple 3/ x 2 1/2 SCH Pipe Nipple 1 x 3 SCH Gauge Valve 1/ FPT Pipe Nipple 1/ x 2 SCH TEE 3000# F/S 1 * SET PRESSURE AT 2 PSIG MAX Page 19

20 November 2002 HEATEC, INC WILSON R, CHATTANOOGA, TN 310 PHONES

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