A.O. Smith Water Heater Parts Fulfillment 125 Southeast Parkway, Franklin, TN
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1 WIRING/HARNESS & PROBES See page 12 PROPANE GAS TRAIN ASSEMBLY See pages 8-10 COMMERCIAL POWER BURNER BOILER REPLACEMENT PARTS LIST COPPER BOILERS FOR HYDRONIC HEATING & HOT WATER SUPPLY LEGEND MODELS LB/LW: 500, 750 & 1000 SERIES: JACKET/FRAME ASSEMBLY See page 4 NATURAL GAS TRAIN/BLOWER ASSEMBLY See pages 5-7 WATERWAYS & COMBUSTION CHAMBER See page 2 CONTROL BOARD See page 11 BY-PASS See pages 8-10 EXHAUST & DRAIN ASSEMBLY See page 3 WATER INLET See page 3 A.O. Smith Water Heater Parts Fulfillment 125 Southeast Parkway, Franklin, TN PRINTED IN U.S.A PART NO
2 LB/LW WATERWAYS & COMBUSTION CHAMBER PARTS LIST Item Description Model 500 Model 750 Model Bracket Burner, Assembly Combustion Chamber Assembly Connector, Hose Coupling, Flexible w/gasket Cover, Outer Gasket, Outer Gasket, Burner Gasket, Inner Housing Assembly Ignitor Insulation, Burner Nut, Manifold O-Ring Probe, Outlet Temp./ECO Probe, Inlet Temp Screw, Machine #8-32, 3/8" Long, SST Screw, Machine #8-32, 1" Long SST *19... Sealer, Silicone Hi-Temp Sensor, Flame Spacer Ring Switch, Safety Flow Tee Assembly Tube Assembly, Primary (LW Models) Tube Assembly, Primary (LB Models) Tube Assembly, Outlet Tube Assembly, Secondary Washer, Flat #8 SST Restrictor-Air, Top Cover Note: Replacement housing assemblies (item 10) are currently all steel type. When replacing the housing assembly both the inner gasket (item 9) and outer gasket (item 7) must also be replaced. In addition, high temperature silicone sealant (item 19) is required to fix the gaskets to the surfaces. The Tub Replacement Kit is available for replacing housing assemblies. When ordering use p/n for LB/LW 500 models, p/n for LB/LW 750 models and p/n for LB/LW 1000 models. LW Models LB Models 2
3 LB/LW EXHAUST, DRAIN & WATER INLET ASSEMBLY PARTS LIST Item Description Model 500 Model 750 Model Clamp, Hose (Large) Clamp, Hose (Small) Nut, Hex Drain, Flange Drain, Flange Assembly Elbow Gasket, Drain Gasket, Vent Nipple Nut, Hex 1/4" (Serrated) O-Ring Sleeve Pump Assembly, Circulator (LW Models) Tube Assembly, Inlet (LW Models) Tube Assembly, Primary (LB Models) Tube Assembly, Primary (LW Models) Tubing, Condensate Tubing, Pressure U-Bolt Assembly Valve Drain Vent Elbow Assembly Washer, Plain Vent Support, Bracket (1000 Model Only) Vent, Restricting Ring (500 Model Only) Vent, Restricting Ring (Series 401 LP)
4 LB/LW JACKET/FRAME ASSEMBLY Item Description Model 500 Model 750 Model Bolt, Machine 5/16" Control Panel Assembly Display Board (LB Models) Display Board (LW Models) Frame Assembly Gasket, Dispaly Grommet Handle Junction Box Assembly Junction Box Cover Label, Control Panel Locknut, Star Locknut # Nipple, Chase Nut, Lock Hex 5/16" - 18 (1000 Model Only) Panel Assembly, Left Side Panel Assembly, Right Side Panel, Lower Front Panel, Rear (Natural) Panel Rear (Propane) Panel, Top Cover Plate, Rear Cover (1000 Model Only) Screw, Hex Head 5/16" Screw, Hex Head # Switch, Blower Prover Switch, Blocked Flue Switch, Rocker Support Bracket (Propane Only) Transformer (75VA) Transformer (100VA) U-Bolt Assembly (Water way) Washer, Flat Washer, Lock Switch, Relay Blower Speed Control Control Bracket Assembly
5 LB/LW NATURAL GAS TRAIN/BLOWER ASSEMBLY- MODEL 500 Item Description Model 500 Item Description Model Blower Blower Adapter Assembly Blower Manifold Assembly *4...Bracket, Blower *5...Clamp, Hose Elbow, 1" Elbow, Union 1" Elbow, Street 1" Flange, Observation Port Gasket, Blower Gasket, Burner Gasket, Manifold Gasket, Port (1/8" Thick) Manifold Assembly Nipple, Close 1/8" Nipple, Close Stainless Nipple, Tapped Nipple, 1" x 9 1/2" Nipple, 1" x 2" A...Nipple, Pipe 1"x2 1/2" B...Nipple, Pipe 1"x14 1/2" Nut, Hex 1/4" Orifice, Air Orifice, Union (See Orifice Table Below) 23...Plug, 1/8" Pipe Port, Observation Lower Port, Observation Upper Screen, Air Inlet Screw, Cap 1/4" Srew, Flathead #8-32 x 1/2" Screw, Flathead #8-32 x 3/4" Switch, Low Pressure Tee, 1/8" *32...Tee, Union *33...Tubing, Pressure *34...U-Bolt Assembly Valve, Main Gas Washer, Lock 1/4" Shutter, Blower Flange, Shutter Manual Firing Valve DETAIL BACK VIEW Note: Manual firing valve (item 43) used on US models made on or after 6/1/02. LEGEND ORIFICE TABLE Model Natural Gas Size (In.) Elevation (Ft.) LB & LW LB & LW LB & LW
6 LB/LW NATURAL GAS TRAIN/BLOWER ASSEMBLY- MODEL 750 Item Description Model Blower Blower Adapter Assembly Blower Manifold Assembly *4... Bracket, Blower *5... Clamp, Hose Elbow, 1" Face Bushing 1"x1 1/4" *9... Flange, Observation Port Gasket, Blower *11... Gasket, Burner Gasket, Manifold *13... Gasket, Port (1/8" Thick) *14... Gasket, Port (1/16" Thick) Manifold Assembly Nipple, Close 1/8" Nipple, Close Stainless Nipple, 1x4 1/2" with Tap Nipple, 1" x 9 1/2" Nipple, 1" x 2" A... Nipple, 1"x15 1/2" B... Nipple, 1 1/4" x 2" C.. Nipple, 1"xClose D.. Nipple, 1"x4" Item Description Model Nut, Hex 1/4" Orifice, Air Orifice, Union (See Orifice Table Below) 24...Plug, 1/8" Pipe *25...Port, Observation Lower *26...Port, Observation Upper Screen, Air Inlet *28...Screw, Cap 1/4" *29...Srew, Flathead #8-32 x 1/2" *30...Screw, Flathead #8-32 x 3/4" Switch, Low Pressure Tee, 1/8" *34...Tee, Union *35...Tubing, Pressure *36...Tubing, Top Cover Assembly *37...U-Bolt Assembly Valve, Main Gas *39...Washer, Lock 1/4" Valve, Solenoid Gas Shutter, Blower Flange, Shutter Manual Firing Valve DETAIL BACK VIEW LEGEND ORIFICE TABLE for boilers built on or after 6/01/02. Model Natural Gas Size (In.) Elevation (Ft.) LB & LW LB & LW LEGEND ORIFICE TABLE LB & LW Model Natural Gas Size (In.) Elevation (Ft.) LB & LW Note: Manual firing valve (item 43) used on LB & LW US models made on or after 6/1/02. LB & LW
7 LB/LW NATURAL GAS TRAIN/BLOWER ASSEMBLY - MODEL 1000 Item Description Model 1000 Item Description Model Blower Blower Adapter Assembly Blower Manifold Assembly Bracket, Blower Clamp, Hose Elbow, 1-1/4" Elbow, Union 1-1/4" Flanged Observation Port Gasket, Blower Air Inlet Gasket, Burner Gasket, Manifold Gasket, Port (1/8" Thick) Nut, Hex 1/4", Serrated Manifold Assembly - Air/Gas Nipple, Close 1/8" Nipple, Close Stainless Nipple, Tapped Nipple, 1-1/4" x 38-1/2" Nipple, 1-1/4" x 28-3/4" Nipple, 1-1/4" x 2" Nipple, 1-1/4" x 3" Nipple, 1-1/4" x 4" Nut, Hex 1/4" Orifice, Air (Series Nat. Gas) Orifice, Air (Series L.P. Gas) Orifice, Union (See Orifice Table Below) 26...Plug, 1/8" Pipe Port, Observation Lower Port, Observation Upper Screen, Air Inlet Screw, Cap 1/4" Srew, Flathead #8-32 x 1/2" Screw, Flathead #8-32 x 3/4" Switch, Low Pressure Shutter, Blower Shutter Flange Tee, 1/8" Tee, Pressure Tubing, Pressure U-Bolt Assembly (Gas Train) Valve, Main Gas Valve, Firing Valve, Solenoid Gas Washer, Plain Manual, Shut-off Valve DETAIL BACK VIEW LEGEND ORIFICE TABLE Natural Size Elevation Gas (inches) (Feet)
8 LB/LW PROPANE GAS TRAIN ASSEMBLY - MODEL 500 Item Description Model 500 Item Description Model Valve, Main Gas Regulator, LP Valve, Manual Shut-Off Pipe Plug Switch, Low Gas Pressure Nipple, 1" Nipple, 1" Nipple, 1" Elbow, Union, 1" Elbow, 90 Street, 1" Elbow, 90, 1" Nipple, 1" Nipple, 1" Nipple, 1/8" Tee, 1/8" Nipple, Close Stainless Orifice, Union... See Orifice Table Below LB/LW 500 ORIFICE TABLE Propane Gas Size (In.) Elevation (Ft.) On LB models the circulating pump must be between the boiler inlet and the bypass (see figure below). LW models have pump mounted inside the jacket. Please update these numbers LB/LW BY-PASS PARTS LIST - MODEL 500 Item Description Model Ball Valve Hex Reducing Bushing LW Models...(for use w/relief Valve) Relief valve:... LB Model LW Model Tee, 2" x 2" x 1" Tee, 2" Tee, 2" x 2" x 2" Valve, Drain *8...Valve, Manual Shutoff *9...Orifice, Gas Assembly (See Orifice Table) *10...Tube, Condensate *11...Strap, Cable
9 LB/LW PROPANE GAS TRAIN ASSEMBLY - MODEL 750 Item Description Model 750 Item Description Model Valve, Main Gas Regulator, LP Valve, Manual Shut-Off Pipe Plug Switch, Low Gas Pressure Nipple, 1-1/4" Nipple, 1-1/ Nipple, 1-1/4" Elbow, Union,1-1/4" Elbow, 90 Street, 1-1/4" Elbow, 90, 1-1/4" Nipple, 1-1/4" Nipple, 1-1/4" Nipple, 1-1/4" Tee, 1/8" Connector, Angle 1/8" Bleeder, Tube Bleeder, Tube Bushing, 1" x 1-1/4" Nipple, Close Stainless Orifice, Union... See Orifice Table Below LB/LW 750 ORIFICE TABLE Propane Gas Size (In.) Elevation (Ft.) On LB models the circulating pump must be between the boiler inlet and the bypass (see figure below). LW models have pump mounted inside the jacket. Please update these numbers LB/LW BY-PASS PARTS LIST - MODEL 750 Item Description Model Ball Valve Hex Reducing Bushing LW Models...(for use w/relief Valve) Relief valve:... LB Model LW Model Tee, 2" x 2" x 1" Tee, 2" Tee, 2" x 2" x 2" Valve, Drain *8...Valve, Manual Shutoff *9...Orifice, Gas Assembly (See Orifice Table) *10...Tube, Condensate *11...Strap, Cable
10 Item Description LB/LW PROPANE GAS TRAIN ASSEMBLY - MODEL 1000 Part No. Item Description Part No Valve, Main Gas, LP 300 Series Regulator, LP 301 Series Valve, Firing Pipe Plug Switch, Low Gas Pressure Nipple, 1-1/ Nipple, 1-1/ Nipple, 1-1/ Elbow, Union 1-1/ Elbow, 90 Street 1-1/ Elbow, / Nipple, 1-1/4 w/tapping Nipple, 1-1/ Nipple, 1-1/ Tee, 1/8 NPT Branch Connector, Angle 1/ Bleeder, Tube Bleeder, Tube Nipple, Close Stainless Orifice, Union... See Orifice Table Below LB/LW 1000 ORIFICE TABLE Propane Gas Size (In.) Elevation (Ft.) On LB models the circulating pump must be between the boiler inlet and the bypass (see figure below). LW Please models update have pump these mounted numbers inside the jacket. LB/LW BY-PASS PARTS LIST - MODEL 1000 Item Description Part No Ball Valve *2... Tank/Pump Kit (LW Models) Hex Reducing Bushing (LB Model) Flush Bushing (LB Model) Relief Valve (LW Model) Relief Valve (LB Model) Strap, Cable (not shown) Tee, Condensate Tee (For use w/relief valve):... LW Model LB Model Tee 2"x2"x2" Tee 2"x2"x3/4" Valve, Drain Valve, Manual Shutoff Vent Patch Assembly Nipple (For use w/relief valve)... LW Model LB Model Clamp, Hose
11 LB/LW CONTROL BOARD WHC 1502 Part Number WHC1502 LB/LW WIRING CHART COLOR GAUGE PART NUMBER *** White Black Green White Black Green White Black Green Blue Red Yellow Brown White/Red White/Yellow White/Black Black/White Yellow/Blue Red/Green *** Use dash number to indicate length of wire. Example: 20 inch long red wire would be expressed as
12 LB/LW WIRING AND HARNESS ASSEMBLY Ga Ga Ga. #10 Stud Ga. Ignition Harness Assembly Tank Probe Harness Assembly Power Harness Assembly (-0 0n -500 Models Only) Pressure Flow Switch Harness Assembly Gas Valve Harness Assembly (Propane) (Nat. & Prop. Model 500) Transformer Harness Assembly (Model 1000) (Models 500 & 750) Blower Harness Assembly (Model 1000) Outlet Temperature Control/ ECO Assembly Inlet Temperature Control Assembly Tank Probe (LW Models) A.O. Smith Water Heater Parts Fulfillment 125 Southeast Parkway, Franklin, TN
A.O. SMITH WATER PRODUCTS CO., INC W. 115TH STREET ALSIP, ILLINOIS Phone: Fax: Website:
PSD-3-152/a WIRING/HARNESS & PROBES See page 8 PROPANE GAS TRAIN ASSEMBLY See page 6 COMMERCIAL POWER BURNER BOILER REPLACEMENT PARTS LIST COPPER BOILERS FOR HYDRONIC HEATING & HOT WATER SUPPLY LEGEND
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