Q SERIES II GAS-FIRED DIRECT VENT CONDENSING HOT WATER BOILER

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1 Models Q90-25 Q90-50 Q90-75 Q Q SERIES II GAS-FIRED DIRECT VENT CONDENSING HOT WATER BOILER REPAIR PARTS, OPTIONAL KITS Ordering Instructions Order Parts through your nearest supplier. When ordering parts, obtain Model Number and Serial Number from data plate on your boiler. Include following information when ordering. Part Number Part Description Boiler Model Number Boiler Serial Number An ISO Certified Company 220 Dwyer Avenue, Utica NY web site: P/N , Rev. B [02/203]

2 JACKET AND BASE ASSEMBLY 2 a 3 4 b

3 JACKET AND BASE ASSEMBLY ITEM PART NO. DESCRIPTION QTY Base Replacement Kit (25-200) Control Panel Control Integrated VA Transformer Replacement Kit x 4 x 2⅛ J-Box Switch, P & S J-Box Plate Cover AC Jacket Panel, Left Side Replacement Kit, Blue AC Jacket Panel, Right Side Replacement Kit, Blue AC Jacket Panel, Back, Blue a AC Jacket Panel, Top Left, Blue b AC Jacket Panel, Top Right, Blue Screw #0 x ½ ZP Jacket Tie Bar Screw #0 x ½ Tap Bumper Latch and Clip Kit Door Pull AC Jacket Service Door Replacement Kit Pressure Switch Mounting Plate * Wire Harness * ½ Plug * Jacket, Complete Replacement Kit, Blue * Not Shown 3

4 CIRCULATOR PUMPS (OPTIONAL) PART NO. DESCRIPTION QTY. CI-00.0 Circulator Pump w/flange, B&G CI Circulator Pump w/flange, Taco CI Circulator Pump w/flange, Grundfos (a) Please specify pump when ordering. Consult factory for details. (b) Not available on all models. Consult factory for details. (a) 4

5 BURNER ASSEMBLY ITEM PART NO. DESCRIPTION QTY Burner Replacement Kit Burner/Casting Gasket Burner/Flue Adapter Gasket Flue Adapter Hex Nut w/serrated Washer ¼ Threaded Stud ¼ -20 x ½ 5 Hot Surface Igniter Replacement Kit (P/N# ) (includes Items 7-9 (below)) 7 _ Igniter/Mixer Gasket 8 _ Hot Surface Igniter 9 _ Screw 0-32 x ⅜ 2 5

6 BOILER BLOCK AND PIPING ASSEMBLY 6

7 BOILER BLOCK AND PIPING ASSEMBLY ITEM PART NO. DESCRIPTION QTY Block Replacement Kit (Includes the following) Bushing, 3/4 x /8 Forged Steel Bushing, ½ x ¼ 3000# Forged Steel Plug, " Forged Steel Bushing, ¾ x ½ Forged Steel Well, Control ½" Hydrolevel Barb fitting, /8 x 3/ Observation glass ¾ Adapter Aluminum Monoblock Machined Pipe nipple, /2 x close Forged Steel Casting temp safety switch * 4500 Threaded Stud /4-20 x ½ 5 * Nut, ¼-20 HWS 5 * Sealant, Anaerobic, 250 ML tube * Bolt, 5/6 x ½ Carriage 4 * Nut, 5/6-8 Whizlok, 4 * Self Tapping Screw 8-32 x 3/8 2 The following parts are not included in the block replacement kit 2 PF0590 ¼ x ¼ x ¾ Std. Black Tee ¾ x ¼ Std. Black Iron Bushing SP Temp/Pressure Gauge, 2 Shank 5 PF0650 ¼ x 7 NPT Std. Black Pipe Nipple Plug, " Forged Steel Elbow ¼ x Nipple, Std. Blk. ¼ x 4½ ¼ Street Elbow Blk Reducing Tee ½ x ¼ x ¾ Valve BLR DR ¾ Clamp stainless steel # Vent Pipe 2 CPVC SCH-40 x 7 S Hose 3 Long x 2⅜ ID x 2¾ OD ¼ Socket Head Plug Screw Soc HD Cap 8-32 x 3 / ¾ x 6½ Std. Black Nipple ¾ Relief Valve Air Purge Vent w/check Valve * High Limit, LWCO Control Kit, replacement LWCO /High Limit Control LWCO * Replacement Kit * Not Shown LWCO, High Limit Well, High Limit 7

8 EXHAUST TEE AND CONDENSATE TRAP ASSEMBLY 29 /2" LONG 2" LONG 2 3 3/8" LONG 7" LONG /4" LONG /4" LONG 7 9 2" LONG ITEM PART NO. DESCRIPTION QTY Vent Pipe 2 CPVC SCH-40 x 29½ S Tee 2 CPVC SCH-80 S636, w/ hole Vent Pipe 2 CPVC SCH-40 x 7 S Cleanout, PVC, 2 * Parts Bag, Condensate (contains items 5-) PVC Fitting ½ NPT Male x ½ Slip Female Pipe ½ PVC SCH-40 x ⅜ Elbow ½ x 90 PVC SCH Pipe ½ PVC SCH-40 x 3¾ Pipe ½ PVC SCH-40 x Tee ½ x ½ x ½ PVC SCH Pipe ½ PVC SCH-40 x 2 * Concentric Vent Kit ULC S636 * Coupling, 2 CPVC condensate Trap / Exhaust Tee Kit (contains items 2 thru as well as parts for connecting to existing vent and condensate lines.) * Not Shown 8

9 MIXER AND AIR PRESSURE SWITCH ASSEMBLY /2" 3" 2" 4" 4 4" 4 2" EA. SIGHT GLASS & ADAPTER /4" 4 GAS VALVE AIR INLET CONNECTION 9 4 6" /2" ITEM PART NO. DESCRIPTION QTY Silicone Tubing, 3 /6 I.D. Varies Air Pressure Switch, 3½ W.C Air Pressure Switch Clip Orange Silicone Tubing, 3 /6 I.D. Varies Air Pressure Switch. ½ W.C /6 Black Vinyl Cap Plastic Barbed Hose Tee, 3 /6 I.D Rotor Clamp 22 9 PB Pilot Orifice, BBR0 2 9

10 FLUE ADAPTER AND EXHAUSTER ASSEMBLY 0

11 FLUE ADAPTER AND EXHAUSTER ASSEMBLY ITEM PART NO. DESCRIPTION QTY Blower Replacement Kit (includes #3 (below)) Gas Valve Replacement Kit ( Gas Valve Replacement Kit ( Gas Valve Replacement Kit ( Gas Valve Replacement Kit ( x ½ Flex Coupling Ball Valve ½ (Blue) Vent Pipe 2 PVC SCH-40 (8 Long) Fitting, PE, ⅛ NPT x 3 /6, Barb Screw T25 Torx Elbow Street Mall ½ - 90 PWX Nipple Blk. Std. ½ NPT x Cap ½ Cast Iron Tee Black ½ Nipple Blk. Std. ½ x 4½ Gasket, Cork, Venturi Gasket, Fan Flue Adapter * Nat to LP Replacement Kit (25 * Nat to LP Replacement Kit (50 * Nat to LP Replacement Kit (75 * Nat to LP Replacement Kit (200 * LP to Nat Replacement Kit (25-200) * Not Shown

12 NOTES

Q SERIES II GAS-FIRED DIRECT VENT CONDENSING HOT WATER BOILER

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