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1 Parts List 0-July-20 This parts list is current as of the above revision date. See for the current revision. 9% Gas Furnaces
2 Table of Contents Model Explanation Page Parts Numbers Drawings/Photographs Panels - Miscellaneous Page 4 Field Conversions Page Electrical Group Page 6 Blower Group Page 6 Heat Exchanger-Burner Group Page 7 Gas Controls Page 7 Orifice Selection Chart Page 8 Exploded View Page 9 Cabinet Insulation and Plugs Page 0 Junction Box Page Burner Assembly () Page 2 Burner Assembly (2) Page Pressure Switch - Tubing Page 4 Trap - Hose Assembly Page Blower Shelf Page 6 Blower Assembly Page 7 Control Board Mounting Page 8 Heat Exchanger - Collector Box Page 9 Field Conversion Kits Page 20 Notes/Disclaimer Page 2 Page 2 of 2 0-July
3 MODEL EXPLANATION R 9 T A M S A () (2) () (4) () (6) (7) (8) (9) (0) () () TRADEBRAND IDENTIFICATION (7) AIRFLOW = Up to tons (2) SERIES = Up to tons 9 % Efficient (8) CABINET WIDTH () MOTOR TYPE 4 = 4.0 inch T = X- (Constant Torque) 7 = 7. inch 2 = 2.0 inch (4) MAJOR REVISION 24 = 24. inch A = st Design Series (9) CONFIGURATION () HEATING INPUT DESIGNATION M = Multi-Position 040 = 42,000 BTU/HR 060 = 6,000 BTU/HR (0) STANDARD/Nox 070 = 70,000 BTU/HR S = Standard 08 = 84,000 BTU/HR N = NOx 00 = 98,000 BTU/HR = 2,000 BTU/HR () MINOR REVISION A = First Time Release (6) STAGE - SINGLE () PLANT CODE (2) WEEK (DATE CODE) () YEAR (4) PRODUCTION NUMBER SERIAL NUMBER EXPLANATION W () (2) () (4) Note: For Gas Code, see Control System Gas Code on Rating Plate Page of 2 0-July
4 MODEL INPUT STAGE No. Notes AIRFLOW CABINET WIDTH CONFIGURATION PANELS, SHEET METAL, AND MISCELLANEOUS Jacket Assembly See Note a Round Flush Mount Plug - 7/8 in. (6) b Rectangular Flush Mount Plug - -27/2 x 2-/2 in. () c Round Flush Mount Plug - 2 in d Round Flush Mount Plug - 2-/8 in e Round Flush Mount Plug - -7/6 in f Star Bushing g Vinyl Grommet - 7/8 in h Insulation - Foil Back i Insulation - Sound j Insulation Retainer (2) AE AE AE AE AE AE a Top Plate Assembly AS AS AS AS AS AS b Left Jacket Baffle AE AE AE AE AE AE c Right Jacket Baffle AE AE AE AE AE AE d Rear Jacket Baffle AE AE AE AE AE AE Burner Compartment Door - Upper Door AS AS AS AS AS AS Blower/Filter Door - Lower Door AS AS AS AS AS AS Door Latch Kit (includes two of each: Latch Cam, Latch Handle, O-Ring, Retainer Screw) PD6440 PD6440 PD6440 PD6440 PD6440 PD6440 Sight Glass - Door Control Board Mounting Plate AE AE AE AE AE AE a Junction Box AE AE AE AE AE AE b Juncton Box Cover AE AE AE AE AE AE Transiton - Outlet Air Transition - Gasket Transition - Outlet Air Elbow a Exhaust Coupling b Rubber Plug c Bushing - Inducer Coupling Insert (2) d Coupling - IDB PD70024 PD70024 PD70024 PD70024 PD70024 PD Stk Water Trap - Condensate Drain a Drain Tube (from Collector Box) AE AE AE AE AE AE b Drain Tube D (from Outlet Air Elbow) c Drain Tube A (from Condensate Trap) d Hose Clamp (/8 in. for Drain Tube A) e Water Trap Mounting Bracket AE AE AE AE AE AE f Rubber Plug a Bottom Plate Assembly AS AS AS AS AS AS b Solid Bottom Assembly AS AS AS AS AS AS c Blower Shelf Assembly (includes items 2d, 2e, 2f) AS AS-04-0 AS-04-0 AS AS AS d Bracket Door Mounting AE AE AE AE AE AE e Round Flush Mount Plug - 2-/8 in. (2) f Support - Heat Exchanger AE AE AE AE AE AE g Gasket - Blower Shelf h Gasket - Door AE-69-4 AE-69-4 AE-69-4 AE-69- AE-69- AE a Pressure Switch See Electrical Group 2 Door Switch - Push Button See Electrical Group 22 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 2 Limit - Manual Reset (Burner Compartment) See Electrical Group 24 Transformer See Electrical Group 2a Induced Draft Blower (IDB) See Electrical Group 29a Wiring Harness Assembly (Twist-Lock) See Electrical Group 0 Blower Assembly See Blower Group a Housing w/blower Wheel See Blower Group 40 Heat Exchanger Assembly See Heat Exchanger/Burner/Manifold Group 4f O-Ring (fits over tap and seats on Collector Box) See Heat Exchanger/Burner/Manifold Group 42 Burner Assembly See Heat Exchanger/Burner/Manifold Group 47 Manifold (w/o Orifices) See Heat Exchanger/Burner/Manifold Group 0 Gas Valve See Gas Controls Integrated Furnace Control Board (IFC) See Gas Controls Touch-up Paint - Granite/Steel Gray (Aerosol) PD208 PD208 PD208 PD208 PD208 PD208 Touch-up Paint - Granite/Steel Gray (Paint Pens) PD209 PD209 PD209 PD209 PD209 PD Page 4 of 2 0-July
5 MODEL INPUT STAGE No. Notes AIRFLOW CABINET WIDTH CONFIGURATION PARTS BAG Stk Complete Parts Bag (includes items - 8) Intake Coupling / Locknut Assy with O-Ring (2 in.) Air Diffuser Bulkhead Coupling Hose Clamp (/8 in.) (2) Shorty Plug (/4 in.) Screw (2) PVC Vane Drain Hose Tube (C Assembly) MODEL INPUT STAGE No. Notes AIRFLOW CABINET WIDTH CONFIGURATION CONVERSION KIT Stk Conversion Kit (includes items - ) RXGY-CK Pipe Grommet (2-/8 in.) Screw (#8 x /2 in.) (4) EPDM Trap Plug (.9 in.) Vinyl Cap (/2 in.) Flush Mount Plug - (2-/8 in.) Drain Hose (Hose B - /8 in.) Drain Hose (Hose E - /2 in.) Vent Tube (/4 in.) AE Condensate Trap Bracket (Down Flow) AE Condensate Trap Gasket Drain Hose (Hose F - /2 in.) MODEL INPUT STAGE No. Notes AIRFLOW CABINET WIDTH CONFIGURATION ZERO CLEARANCE DOWNFLOW KIT Stk Zero Clearance Downflow Kit (includes items - ) RXGY-ZK Screw (#8 x /2 in.) (0) Pipe Collar Gasket Assembly Drain Hose (Hose G - /2 in.) Air Intake Pipe Flue Pipe Assembly w/o-ring Page of 2 0-July
6 MODEL INPUT STAGE No. Notes AIRFLOW CABINET WIDTH CONFIGURATION ELECTRIC GROUP 20a Stk Pressure Switch Assembly b Silicon Tubing - Pressure Switch AE-677- AE-677- AE-677- AE-677- AE-677- AE Door Switch - Push Button Stk Limit - Main Limit (Heat Exchanger Panel) Stk Limit - Manual Reset (Burner Compartment) (2) (2) (2) (2) (2) () Bracket (Limit - Manual Reset) See Heat Exchanger/Burner Manifold Group 24 Stk Transformer a Stk IDB - Induced Draft Blower (with Gasket) b Gasket - Induced Draft Blower Capacitor - Blower Motor N/A N/A N/A N/A N/A N/A 28 Strap - Blower Motor Capacitor N/A N/A N/A N/A N/A N/A 29a Wiring Harness Assembly (Twist-Lock) b Wire Assembly (Junction Box to Twist Lock) Flame Sensor See Gas Controls Water Sensor (2) See Heat Exchanger/Burner Manifold Group Spark Ignitor See Gas Controls MODEL INPUT STAGE No. Notes AIRFLOW CABINET WIDTH CONFIGURATION BLOWER GROUP 0 Stk Blower Assembly (Includes items listed below): AS AS AS AS AS AS a Housing w/blower Wheel b Stk Blower Wheel PD70026 PD70027 PD70027 PD70028 PD70028 PD Stk Blower Motor Capacitor - Blower Motor See Electric Group Stk Belly Band Motor Mount Kit (includes Motor Mount Arms, Belly Band and Mounting Hardware) AS-48-9 AS-48-9 AS-48-9 AS-48-9 AS-48-9 AS-48-9 ECM Motor Mount (Belly Band) Motor Mount Arm (4) Screw - Motor Mount Arm (4) Page 6 of 2 0-July
7 MODEL INPUT STAGE No. Notes AIRFLOW CABINET WIDTH CONFIGURATION HEAT EXCHANGER, BURNER / MANIFOLD 40 Stk Heat Exchanger Assembly AS AS AS AS AS AS a Stk Collector Box Kit (includes Collector Box Gasket, Rubber Plugs, Water Sensors, O-Ring, Vinyl Cap, IDB Gasket and Mounting Screws) 4b Stk Collector Box Gasket c Rubber Plug (2) d Vinyl Cap e Stk Water Sensor (2) f O-Ring (fits over tap and seats on Collector Box) Burner Assembly (Rack, Cover, Burner Halves, Ignitor Bracket) AS AS AS AS AS AS Burner Rack (One Piece Assemby) AE AE AE AE AE AE Burner Rack Cover AE AE AE AE AE AE a Screw - Burner Cover (2) Igniter Bracket AE AE AE AE AE AE a Bracket (Limit - Manual Reset) N/A N/A N/A N/A N/A AE Stk Burner AS AS AS AS AS AS a Screw - Burner to Burner Rack () (6) (7) (8) (9) (0) 47 Manifold (w/o Orifices) Burner Orifice - Natural Gas See Orifice Selection Chart Burner Orifice - LP See Orifice Selection Chart Number of Orifices () (4) () (6) (7) (8) No. Notes MODEL GAS CODE JC GAS CONTROLS 0 Stk Gas Valve - Natural Gas Stk,2 Gas Valve - LP See Note 2 Stk Integrated Furnace Control Board (IFC) Stk Flame Sensor Stk Spark Ignitor Stk LP Conversion Kit - U.S./Canadian Models FP- Page 7 of 2 0-July
8 9% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation: ) Altitude in of the installation (ft.). 2) Average sea level energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B49.. CAUTION: This information is provided for replacement purposes and altitude adjustment of rates other than feet only. NOTE: This Orifice sizing chart is based on 4,000 BTU/HR per burner at sea level and conforms to a 4% degradaton per thousand feet in elevation. NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 00 BTU/cu. ft. and an elevation of ft. Elevation (ft.) Energy Value (BTU/cu. ft.) % GAS FURNACE - ORIFICE SELECTION CHART - LP CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index and the latest edition of the National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B49.. CAUTION: This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the kit(s) specified on the product specification sheet for the unit. NOTE: This Orifice sizing chart is based on 4,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 0 in. water column instead of the.0 in water column used by the NFG and CANB49.. NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of ft. Elevation (ft.) Orifice 0 to 2000 ft to to to to to to to to Page 8 of 2 0-July
9 Exploded View Page 9 of 2 0-July
10 Cabinet Insulation and Plugs Page 0 of 2 0-July
11 Junction Box Page of 2 0-July
12 Burner Assembly () Page 2 of 2 0-July
13 Burner Assembly (2) Page of 2 0-July
14 Pressure Switch - Tubing Page 4 of 2 0-July
15 Trap - Hose Assembly Page of 2 0-July
16 Blower Shelf Page 6 of 2 0-July
17 Blower Assembly Page 7 of 2 0-July
18 Control Board Mounting Page 8 of 2 0-July
19 Heat Exchanger - Collector Box Page 9 of 2 0-July
20 Field Conversion Kits Page 20 of 2 0-July
21 NOTES Stk It is recommended that stock be maintained for this part. N/A Not Applicable Jacket is not available for replacement. 2 Order Gas Valve for Natural Gas along with LP Conversion Kit. DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject to change without notice. Document supersedes all previous parts lists for these models. See for the latest revision of this document. The manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of equipment after the replacement of any original components. P.O. Box 700 Fort Smith, AR
This parts list is current as of the above revision date. See for the current revision.
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