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1 Parts List This parts list is current as of the above revision date. See for the current revision. 80% Gas Furnaces - 2 Stage
2 Table of Contents odel xplanation Page 3 Parts Numbers Drawings/Photographs Panels - iscellaneous (1) Page 4 Panels - iscellaneous (2) Page 5 lectrical Group Page 6 Blower Group Page 6 Heat xchanger-burner Group Page 7 Gas Controls Page 7 Orifice Selection Chart Page 8 xploded View Page 9 Blower ssembly Page Burner ssembly Page 11 /Disclaimer Page 12 Page 2 of
3 ODL NUB XPLNTION G P Q (1) (2) (3) (4) (5) (6) (7) (8) (9) (1) TDBND IDNTIFICTION (6) VITIONS = Standard Cabinet (2) ODL B = Wide Cabinet G = GS FUNC (7) BLOW DSIGNTION (3) TYP = 11 x 7 P = Upflow / Horizontal ulti Position = 11 x U = 11 x 6 (4) DSIGN SIS / VITION (8) IFLOW (5) HTING INPUT DSIGNTION = CF 05 = 50,000 BTU/H G = CF = 75,000 BTU/H = CF = 0,000 BTU/H 12 = 125,0000 BTU/H (9) FUL DSIGNTION 15 = 150,000 BTU/H = U.S. and Canadian - Natural Gas = lectric Ignition N = lectric Ignition with NOX SIL NUB XPLNTION (Units Produced before Sept. 2013) G Q 5 D F (1) (2) (3) (4) (5) (6) (7) (8) (9) () (1) GS COD (6) OTO HOSPOW (2) LIIT CONTOL (7) PLNT F = Fort Smith, (3) BLOW (8) WK (4) HTING LNT (9) Y (5) SPCIL QUINT () PODUCTION NUB SIL NUB XPLNTION (Units Produced after Sept. 2013) F (1) (2) (3) (4) (1) PLNT COD W = Nuevo Laredo (West) (2) WK OF PODUCTION (3) Y OF PODUCTION (4) PODUCTION NUB Note: For Gas Code, see Control System Gas Code on ating Plate Page 3 of
4 No. ODL HTING CPCITY VITION BLOW DSIGNTION IFLOW PNLS, SHT TL PTS, ISCLLNOUS 1 3 acket (See Note 3) N/ N/ N/ 2 Top Plate Blower/Filter Door (Neutra Green) S S S Blower/Filter Door (Granite/Steel Gray) S S S Burner Compartment Door (Neutra Green) S S S Burner Compartment Door (Granite/Steel Gray) S S S Plug Button - 1-3/16 in. opening (2) unction Box unction Box Cover Pressure Switch See lectrical Group 11 Door Switch See lectrical Group 12 Limit - ain Limit (Heat xchanger Panel) See lectrical Group 13 Limit - anual eset (Burner Compartment) See lectrical Group 14 Limit - Heat ssisted (Blower Housing) See lectrical Group 15 Transformer w/fuse See lectrical Group 16 Inducer Draft Blower w/gasket See lectrical Group 17 Blower ssembly See Blower Group 23 Heat xchanger See Heat xchanger Group 24 Heat xchanger Bracket See Heat xchanger Group 25 Filter Filter Support ngle Filter etainer od Filter od Support ngle Gas Valve See Gas Controls 36 Integrated Furnace Control Board (IFC) See Gas Controls Touch-up Paint - Platinum (erosol) Touch-up Paint - Platinum (Paint Pens) Touch-up Paint - Green (erosol) Touch-up Paint - Green (Paint Pens) Touch-up Paint - Granite/Steel Gray (erosol) PD PD PD Touch-up Paint - Granite/Steel Gray (Paint Pens) PD PD PD U G Page 4 of
5 No. ODL HTING CPCITY VITION BLOW DSIGNTION IFLOW PNLS, SHT TL PTS, ISCLLNOUS 1 3 acket (See Note 3) N/ N/ N/ N/ 2 Top Plate Blower/Filter Door (Neutra Green) S S S S Blower/Filter Door (Granite/Steel Gray) S S S S Burner Compartment Door (Neutra Green) S S S S Burner Compartment Door (Granite/Steel Gray) S S S S Plug Button - 1-3/16 in. opening (2) unction Box unction Box Cover Pressure Switch See lectrical Group 11 Door Switch See lectrical Group 12 Limit - ain Limit (Heat xchanger Panel) See lectrical Group 13 Limit - anual eset (Burner Compartment) See lectrical Group 14 Limit - Heat ssisted (Blower Housing) See lectrical Group 15 Transformer w/fuse - Before See lectrical Group 16 Inducer Draft Blower w/gasket See lectrical Group 17 Blower ssembly See Blower Group 23 Heat xchanger See Heat xchanger Group 24 Heat xchanger Bracket See Heat xchanger Group 25 Filter Filter Support ngle Filter etainer od Filter od Support ngle Gas Valve See Gas Controls 36 Integrated Furnace Control Board (IFC) See Gas Controls Touch-up Paint - Platinum (erosol) Touch-up Paint - Platinum (Paint Pens) Touch-up Paint - Green (erosol) Touch-up Paint - Green (Paint Pens) Touch-up Paint - Granite/Steel Gray (erosol) PD PD PD PD Touch-up Paint - Granite/Steel Gray (Paint Pens) PD PD PD PD B Page 5 of
6 No. ODL HTING CPCITY VITION BLOW DSIGNTION IFLOW LCTICL GOUP Stk,2 Pressure Switch ssembly Door Switch - Push Button Stk Limit - ain Limit (Heat xchanger Panel) Stk Limit - anual eset (Burner Compartment) (2) Stk Limit - Heat ssisted (Blower Housing) Stk Transformer w/fuse - Before F Stk Transformer w/fuse - fter F Stk Inducer Draft Blower w/gasket Wiring Harness - 4 pin to 3 pin on IFC Board Wiring Harness - 2 pin to 2 terminals on IFC Board Wiring Harness - 2 pin to 1 strip back and 1 terminal from unction Box Wiring Harness - 9 pin to 3 pin for gas valve and 7 terminals Wiring Harness - 4 pin from blower shelf to 4 pin for ID Wiring Harness - 9 pin to 12 pin on IFC Board (fter F34) Wiring Harness - 9 pin to 12 pin on IFC Board (Before F34) U G No. ODL HTING CPCITY VITION BLOW DSIGNTION IFLOW LCTICL GOUP Stk,2 Pressure Switch ssembly Door Switch - Push Button Stk Limit - ain Limit (Heat xchanger Panel) Stk Limit - anual eset (Burner Compartment) (2) Stk Limit - Heat ssisted (Blower Housing) Stk Transformer w/fuse - Before F Stk Transformer w/fuse - fter F Stk Inducer Draft Blower w/gasket Wiring Harness - 4 pin to 3 pin on IFC Board Wiring Harness - 2 pin to 2 terminals on IFC Board Wiring Harness - 2 pin to 1 strip back and 1 terminal from unction Box Wiring Harness - 9 pin to 3 pin for gas valve and 7 terminals Wiring Harness - 4 pin from blower shelf to 5 pin for ID Wiring Harness - 9 pin to 12 pin on IFC Board (fter F34) Wiring Harness - 9 pin to 12 pin on IFC Board (Before F34) B No. ODL HTING CPCITY VITION BLOW DSIGNTION IFLOW BLOW GOUP 17 Stk Blower ssembly (Includes items 18-22) S S S Housing S S S Stk Blower otor otor ount Leg (4) Stk Blower Wheel Stk Capacitor - Blower otor U G No. ODL HTING CPCITY VITION BLOW DSIGNTION IFLOW BLOW GOUP 17 Stk Blower ssembly (Includes items 18-22) S S S S Housing S S S S Stk Blower otor otor ount Leg (4) Stk Blower Wheel Stk Capacitor - Blower otor B Page 6 of
7 No. ODL HTING CPCITY VITION BLOW DSIGNTION IFLOW HT XCHNG, BUN / NIFOLD 23 Stk Heat xchanger S S S NOX Burner Inserts S S S (1) (2) (2) NOX Insert etainer Heat xchanger Bracket (2) - Before F Heat xchanger Bracket - Left Side - fter F Heat xchanger Bracket - ight Side - fter F Stk Burner ssembly S S S Burner Support Burner Support Bracket (2) Stk anifold (w/o Orifices) Burner Orifice - Natural Gas See Orifice Selection Chart 34 Burner Orifice - LP See Orifice Selection Chart 34 Number of Orifices (2) (3) (3) 05 U G No. ODL HTING CPCITY VITION BLOW DSIGNTION IFLOW HT XCHNG, BUN / NIFOLD 23 Stk Heat xchanger S S S S NOX Burner Inserts S S S S (3) (3) (4) (5) NOX Insert etainer Heat xchanger Bracket (2) Stk Burner ssembly S S S S Burner Support Burner Support Bracket (2) Stk anifold (w/o Orifices) Burner Orifice - Natural Gas See Orifice Selection Chart 34 Burner Orifice - LP See Orifice Selection Chart 34 Number of Orifices (4) (4) (5) (6) B No. ODL GS COD GS CONTOLS 35 Stk Gas Valve - Natural Gas Stk,1 Gas Valve - LP See Note 1 See Note 1 See Note 4 See Note 4 36 Original Integrated Furnace Control Board (IFC) Stk eplacement Integrated Furnace Control Board (IFC) Stk Flame Sensor Stk Direct Spark Ignitor Direct Spark Ignitor Bracket LP Conversion Kit: Stk U.S. odels FP-09 FP-09 FP-32 FP-32 Stk Canadian odels FP- FP- FP-32 FP-32 F FQ GQ GW Page 7 of
8 80% GS FUNC - OIFIC SLCTION CHT - NTUL GS CUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation: 1) ltitude in of the installation (ft.). 2) verage energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CN B CUTION: This information is provided for replacement purposes only. Conversion for operation at High ltitude must be done using the kit specified on the product specification sheet for the unit. NOT: This Orifice sizing chart is based on 25,000 BTU/H per burner. NOT: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 75 BTU/cu. ft. and an elevation of ft. levation (ft.) nergy Value (BTU/cu. ft.) % GS FUNC - OIFIC SLCTION CHT - LP CUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.). For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index and the latest edition of the National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CN B CUTION: This information is provided for replacement purposes only. Conversion to LP or for operation at High ltitude should be done using the kit(s) specified on the product specification sheet for the unit. NOT: This Orifice sizing chart is based on 25,000 BTU/H per burner. lso, the chart is developed using the specified pressure setting of in. water column instead of the 11.0 in water column used by the NFG and CNB NOT: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of ft. levation (ft.) Orifice Page 8 of
9 xploded View Page 9 of
10 Blower ssembly Page of
11 Burner ssembly Page 11 of
12 NOTS Stk It is recommended that stock be maintained for this part. N/ Not pplicable 1 Order the specified LP Conversion Kit. 2 The specified replacement pressure switch may have a different pressure setting than that originally supplied. 3 acket is not available for replacement. 4 Order Gas Valve for Natural Gas along with LP Conversion Kit. DISCLI: This document is intended to provide general replacement parts information to aid qualified service personnel in the repair of these models. The complete odel and Serial Number of the unit under repair should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject to change without notice. Document supersedes all previous parts lists for these models. See for the latest revision of this document. The manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of equipment after the replacement of any original components. P.O. Box 170 Fort Smith,
This parts list is current as of the above revision date. See for the current revision.
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H03-H05() Parts List This parts list is current as of the above revision date. To find your aikin Applied parts distributor, call 1-800-377-2787 or visit www.aikinapplied.com Form Number: 92-42807-H03-H05()
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