MPSH03CG-H05CG(D)

Transcription

1 H03-H05() Parts List This parts list is current as of the above revision date. To find your aikin Applied parts distributor, call or visit Form Number: H03-H05()

2 Table of ontents Model Explanation Page 3 Parts Numbers rawings/photographs Panels Page 4 Electrical Group Page 5 Fan Group Page 6 Blower Group - Belt rive ( ) Page 7 Blower Group - irect rive (060) Page 8 oil Parts Page 9 ompressor Group Page 10 Heat Exchanger-Burner Group Page 11 Gas ontrols Page 12 Accessories Page 13 Orifice Selection hart Page 14 Exploded View Page 15 Top Panel View Page 16 Blower Assembly - Belt rive Page 17 Blower Assembly - irect rive Page 18 Blower Motor Mount Assembly - Belt rive Page 19 ontrol Box Page 20 oil Group ut-away View Page 21 Evaporator oil - Filter Parts Page 21 Heat Exchanger Assembly Page 22 One Piece Burner Assembly Page 22 ompressor - Refrigeration Group Page 23 ondenser oil Pads Page 24 Notes Page 25 Page 2 of H03-H05()

3 MOEL NUMBER EXPLANATION M P S H 0 3 G K 08 AA A McQUAY PAKAGE SYSTEM 6 RIVE PAKAGE L = BELT RIVE 2 UNIT SIZE M = BELT RIVE - HIGH STATI V = VARIABLE RIVE 3 VINTAGE 7 HEATING APAITY (MBH) 4 HEAT ESIGNATION 08 = 80,000 G = NATURAL GAS HEATING 10 = 100, = 120,000 5 ELETRIAL ESIGNATION 13 = 135,000 = /3/60 = 460/3/60 8 ELETRI GAS HEAT IGNITION J = /1/60 () = Y = 575/3/60 9 FATORY OPTIONS 10 EONOMIZER OPTION A = NO EONOMIZER SERIAL NUMBER EXPLANATION (Units Produced before Nov. 2013) 2G A 1234 A A A A F GAS OE 6 HEAT EXHANGER A = T140 ALUMINIZE STEEL TUBULAR 2 BLOWER ONTROL BOAR B = 409 STAINLESS STEEL TUBULAR 3 OMPRESSOR IENTIFIATION NUMBER 7 TEHNOLOGY VARIATIONS A = INITIAL ESIGN 4 IGNITION EVIE 8 PROUTION LOATION 5 INUER BLOWER: 9 WEEK 10 YEAR 11 PROUTION NUMBER (1) PLANT OE (2) WEEK (ATE OE) (3) YEAR (4) PROUTION NUMBER SERIAL NUMBER EXPLANATION (Units Produced after Nov. 2013) F (1) (2) (3) (4) Note: For ompressor Identification Number, see ompressor ode on Rating Plate For Gas ode, see ontrol System Gas ode on Rating Plate Page 3 of H03-H05()

4 MOEL No. Notes UNIT SIZE VINTAGE/HEAT ESIGNATION PANELS, MISELLANEOUS PARTS 1 Base Rail - Side (2) AE AE AE Base Rail - ondenser End AE AE AE Base Rail - Evaporator End AE AE AE Outdoor oil Base Pan AS AS AS Indoor oil Base Pan AS AS AS ondenser Bulkhead (08E, 10E, 12E Heat apacity, Includes Limit Baffle and Tube Support Angles) AS AS AS ondenser Bulkhead (13E Heat apacity, Includes Limit Baffle and Tube Support Angles) N/A AS AS Limit Baffle - Attached To ondenser Bulkhead (08E, 10E, 12E Heat apacity) AE AE AE Limit Baffle - Attached To ondenser Bulkhead (13E Heat apacity) N/A AE AE Tube Support Angle - Attached To The ondenser. Bulkhead AE AE AE Blower Bulkhead Assembly (oes not include Blower Extensions, over Plate, Insulation Retainer) AS AS AS Tube Support Angle (Small piece attached to the Blower Bulkhead) AE AE AE Blower Extension - Front AE AE AE Blower Extension - Back AE AE AE Insulation Retainer AE AE AE Wire hase Insulation Assembly AS AS AS a orner Post (2) AS AS AS b enter oil Post AS H AS H AS H 13 Front orner Post ("L" oil Only) AS N/A N/A 14 Louvered Panel See Accessories 15 Louvered Panel See Accessories 16 Louvered Panel See Accessories 17 Return/Supply over Assembly AS AS AS Rear Panel (Includes Insulation, Filler Panel, and Stripping) AS AS AS Filler Panel - Return Air AE AE AE Filler Panel Stripping AE AE AE Blower/Filter Access Panels (2) AS AS AS Post - Left End AS AS AS Front Panel Assembly AS AS AS Grommet Heating ompartment Access Panel - Before F4914 AS AS AS a Heating ompartment Access Panel - Upper (On or After F4914) AS AS AS b Heating ompartment Access Panel - Lower (On or After F4914) AS AS AS Flue Hood Assembly - Before F4914 AS AS AS Flue Hood Assembly - On or After F4914 AS AS AS Mounting Panel - External isconnect AS AS AS ontrol Box Access oor AS AS AS a ontrol Box Insert Panel AS AS AS b isconnect Plate AS AS AS c Receptacle Plate AS AS AS Front Post AS AS AS Indoor oil Top Panel Assembly AS AS AS a ondenser Top Panel AS AS AS b Support - ondenser Top Panel AE AE AE Wire Grille ontrol Box (w/o components) AS AS AS H03 H04 H05 Page 4 of H03-H05()

5 MOEL UNIT SIZE No. Notes VINTAGE/HEAT ESIGNATION ELETRIAL ESIGNATION RIVE PAKAGE L/M L/M H05 V H05 V ELETRI GROUP Outlet Box Receptacle over Receptacle - Ground Fault isconnect Switch MISELLANEOUS OMPONENTS: 44 Auxilary Limit - Blower Extenstion Stk Pressure Switch - Before F Stk Pressure Switch - On of After F Stk Inducer Blower Motor - Including Gasket (Before F4914) Stk Inducer Blower Motor - Including Gasket (On or After F4914) Stk Inducer Blower Motor Gasket (Before F4914) Stk Inducer Blower Motor Gasket (On or After F4914) Pressure Switch Assembly - (logged Filter and Fan Proving) Stk Low Pressure ontrol Stk High Pressure ontrol Stk EM Interface ontrol Board N/A N/A ONTROL BOX OMPONENTS: 37a Stk Integrated Furnace ontrol See Gas ontrols 37b Stk Unit ontroller (RTU-) Stk Belt rive Blower ontactor N/A N/A Ground Lug Stk ompressor ontactor See ompressor Group 41 apacitor - Fan Motor See Fan Group 42 Stk Low Voltage Shield AE AE AE AE Stk Transformer omfort Alert WIRING HARNESSES: Temperature Sensors See Note 2 Transformer Whip N/A N/A N/A Wiring Harness (Blower Motor) - 16 pin to 16 pin insulated terminals N/A N/A Wiring Harness (Blower Motor) - 5 pin to three terminals N/A N/A Jumper - 7 Pin onnector (Unit onfiguration) Wiring Harness - Economizer (8 Pin and 9 Pin) to (12 Pin, 4 Pin, 4 onnectors, and 2 Sensors) Wiring Harness - 14 Pin to (two 2 Pin onnectors and 2 Sensors) N/A N/A Wiring Harness - 14 Pin to (two 2 Pin onnectors and 2 Sensors) N/A N/A Jumper - 12 pin onnector for RTU- (1 wire w/resistor) N/A N/A Bypass Plug - Economizer 12 Pin AS AS AS AS Wiring Harness - IF ommunication (4 Pin to 4 Pin) Wiring Harness - 12 Pin from IF to 9 onnectors AS AS AS AS Page 5 of H03-H05()

6 MOEL UNIT SIZE H03 H03 H04 H04 No. Notes VINTAGE/HEAT ESIGNATION ELETRIAL ESIGNATION FAN GROUP 35 Stk Fan Motor Stk Fan Blade Stk apacitor - Fan Motor MOEL UNIT SIZE H05 H05 No. Notes VINTAGE/HEAT ESIGNATION ELETRIAL ESIGNATION FAN GROUP 35 Stk Fan Motor Stk Fan Blade Stk apacitor - Fan Motor Page 6 of H03-H05()

7 MOEL TEHNIAL VARIATION No. Notes OOLING APAITY ELETRIAL ESIGNATION RIVE PAKAGE L L M M BLOWER GROUP - BELT RIVE 62 Stk Blower Assembly - Size 036 (Includes items & 68-73, Excluding items 67 & 72b) AS AS AS AS Stk Blower Assembly - Size 048 (Includes items & 68-73, Excluding items 67 & 72b) AS AS AS AS Housing AS AS AS AS Bearing Frame Tri-Arm (2) Stk Ball Bearing And ushion (2) Stk Blower Shaft Stk Fixed Pitch Sheave - Size Stk Fixed Pitch Sheave - Size Blower Support - Left AE AE AE AE Stk Blower Wheel ut-off Tabulation AE AE AE AE MOEL TEHNIAL VARIATION No. Notes OOLING APAITY ELETRIAL ESIGNATION RIVE PAKAGE L L M M BLOWER MOTOR MOUNTING - BELT RIVE MOTOR MOUNTING: 71 Blower Bracket - Sizes AE AE AE AE Blower Bracket - rive Side - Sizes AE AE AE AE a Grommet b ross Brace AE AE AE AE Motor Mount Assembly - Sizes AS AS AS AS MOEL TEHNIAL VARIATION No. Notes OOLING APAITY ELETRIAL ESIGNATION RIVE PAKAGE L L M M BLOWER MOTOR GROUP - BELT RIVE 74 Blower Motor - Size Blower Motor - Size Variable Pitch Sheave - Size Variable Pitch Sheave - Size Belt - Size Belt - Size Page 7 of H03-H05()

8 MOEL UNIT SIZE No. Notes VINTAGE/HEAT ESIGNATION ELETRIAL ESIGNATION RIVE PAKAGE H05 V H05 V BLOWER GROUP - IRET RIVE 53 Stk Blower Assembly (Items 54-61) AS AS Housing AS AS Stk Blower Wheel ut-off Tabulation AE AE Stk Blower Motor apacitor - Blower Motor N/A N/A 59 Motor Band Motor Mounting Arm (3) Blower Support - Back Side AE AE Blower Support Bracket - rive Side AE AE Page 8 of H03-H05()

9 MOEL No. Notes UNIT SIZE VINTAGE/HEAT ESIGNATION OIL GROUP 6 Filter Keeper AE AE AE EVAPORATOR OIL: 77 Stk Evaporator oil (oil and Frame Assembly) AS AS AS Stk TXV - Sporlan Top Air Stop AE AE AE Top oil Support AE AE AE Filter hannels (3) enter Is Two hannels Back To Back AE AE AE Indoor oil rain Pan Filter - isposable (2) ONENSER OIL: 84a Stk ondenser oil AS AS AS b Pad - Bottom oil (4) (5) (5) 84c Pad - Top oil d oil Filler Plate (2) AS AS AS e Stripping Stk Filter rier H03 H04 H05 Page 9 of H03-H05()

10 MOEL UNIT SIZE H03 H03 No. Notes VINTAGE/HEAT ESIGNATION ELETRIAL ESIGNATION OMPRESSOR GROUP ompressor I: Stk ompressor ontactor apacitor - Fan See Fan Group 50 Low Pressure ontrol See Electrical Group 51 High Pressure ontrol See Electrical Group 86 Stk ompressor S S Stk ompressor Wiring Harness - Molded Plug MOEL UNIT SIZE H04 H04 No. Notes VINTAGE/HEAT ESIGNATION ELETRIAL ESIGNATION OMPRESSOR GROUP ompressor I: Stk ompressor ontactor apacitor - Fan See Fan Group 50 Low Pressure ontrol See Electrical Group 51 High Pressure ontrol See Electrical Group 86 Stk ompressor S S Stk ompressor Wiring Harness - Molded Plug MOEL UNIT SIZE H05 H05 No. Notes VINTAGE/HEAT ESIGNATION ELETRIAL ESIGNATION OMPRESSOR GROUP ompressor I: Stk ompressor ontactor apacitor - Fan See Fan Group 50 Stk Low Pressure ontrol Stk High Pressure ontrol Stk ompressor S S ompressor Wiring Harness (Low Voltage - Molded Plug) Stk ompressor Wiring Harness (Line Voltage - Molded Plug) Page 10 of H03-H05()

11 MOEL No. Notes VINTAGE/HEAT ESIGNATION HEATING APAITY HEAT EXHANGER, BURNER/MANIFOL 45 Stk Main Limit - (ondenser Bulkhead) E - Electric (Before F4914) Stk Main Limit - (ondenser Bulkhead) E - Electric (On or After F4914) Main Limit Shield AS AS AS AS Stk Heat Exchanger - Includes enter Panel AS AS AS AS Turbulators AE AE AE AE (4) (5) (6) (6) 89 NOX Inserts N/A N/A N/A N/A 90 ivider Plate Gasket ivider Plate AE AE AE AE ollector Box Gasket ollector Box over - Before F4914 AE AE AE AE ollector Box over - On or After F4914 AE AE AE AE Flue uct - Before F Flue uct - On or After F Flue uct Gasket - Rectangular (Before F4914) Flue uct Gasket - Round (On or After F4914) Burner Shield - Before F4914 AE AE AE AE Burner Shield - On or After F4914 AE AE AE AE Stk Limit (Manual Reset) (1) (2) (2) (2) 98 Burner ompartment Floor AE AE AE AE MOEL No. Notes VINTAGE/HEAT ESIGNATION HEATING APAITY BURNER / MANIFOL GROUP 99 Stk Burner Assembly AS AS AS AS a Bushing Burner Support - (Holds the Burners between the Burner Support Brackets) AE AE AE AE Burner Support Bracket (2) AE AE AE AE Stk Manifold Assembly (w/o Orifices) Square Head Plug - (Used on Manifold to plug extra holes) (3) (2) (1) (1) 104 Burner Orifice - Natural Gas: See Orifice Selection hart 104 Burner Orifice - LP: See Orifice Selection hart 104 Number of Orifices (4) (5) (6) (6) 105 Stk Flame Sensor Stk Ignition Electrode and able Page 11 of H03-H05()

12 No. Notes MOEL GAS OE GAS ONTROLS Stk Gas Valve - Natural Gas Stk Gas Valve - LP See Note 1 See Note 1 37a Stk Integrated Furnace ontrol Board (IF) Street Elbow Nipple N/A Stk LP onversion Kit EP-85H EP-84W 2S 2R No. Notes MOEL GAS OE GAS ONTROLS Stk Gas Valve - Natural Gas Stk Gas Valve - LP See Note 1 See Note 1 37a Stk Integrated Furnace ontrol Board (IF) Street Elbow Nipple Stk LP onversion Kit EP-85H EP-84W 2V 2Y Page 12 of H03-H05()

13 MOEL No. Notes UNIT SIZE VINTAGE/HEAT ESIGNATION OPTIONS AN AESSORIES Economizer with Single Enthalpy and Barometric Relief Economizer with Single Enthalpy, Smoke etector and Barometric Relief onvenience Outlet Service isconnect ual Enthalpy Kit O2 Sensor Power Exhaust - Voltage Power Exhaust - Voltage Power Exhaust - Y Voltage Fresh Air amper Manual Fresh Air amper Motorized Louver Kit - (2 Sides) 3 Ton Louver Kit - (3 Sides) 4 & 5 Ton omfort Alert BAnet ommunication ard Lonworks ommunication ard Low Ambient ontrol H03-H05 MXR-TKM3 MXR-UKM3 RXRX-AN02 RXRX-AP02 RXRX-AV03 RXRX-AR02 MXRX-BGF04 MXRX-BGF04 MXRX-BGF04Y AXRF-FBA1 AXRF-FBB1 MXRX-AA02B MXRX-AA01B RXRX-AZ01 RXRX-AY01 RXRX-AY02 RXRZ-A04 Page 13 of H03-H05()

14 PAKAGE EQUIPMENT - ORIFIE SELETION HART - NATURAL GAS AUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation: 1) Furnace Input Rating (BTU/HR) 2) Number of Burners 2) Altitude (ft.) For detailed information and instructions for Orifice selection, see the Gas Furnace LP onversion Kit Index and the latest edition of the National Fuel Gas ode Handbook, or the National Standard of anada, Natural Gas and Propane Installation ode, AN B AUTION: This information is provided for replacement purposes only. onversion for operation at High Altitude must be done using the kit specified on the product specification sheet for the unit. NOTE: This Orifice sizing chart is based on a Natural Gas heating value of 1075 BTU/cu. ft and a pressure setting of 3.5 in. water column. NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of ft. anadian High Elevation (ft.) Furnace Number Altitude erated ountry Input of Input Rating (BTU/HR) Burners (BTU/HR) U.S. U.S. U.S. U.S. anada anada 40,000 36, ,000 54, ,000 N/A N/A 80,000 72, ,000 N/A N/A 100,000 90, , , , , , , ,000 N/A N/A 210,000 N/A N/A 210,000 N/A N/A 225, , , , , , ,000 N/A N/A 290,000 N/A N/A 300, , ,000 N/A N/A 350, , , , PAKAGE EQUIPMENT - ORIFIE SELETION HART - LP AUTION: Selection of the correct LP Orifice requires the following information for the specific installation: 1) Furnace Input Rating (BTU/HR) 2) Number of Burners 2) Altitude (ft.) For detailed information and instructions for Orifice selection, see the Gas Furnace LP onversion Kit Index and the latest edition of the National Fuel Gas ode Handbook, or the National Standard of anada, Natural Gas and Propane Installation ode, AN B AUTION: This information is provided for replacement purposes only. onversion to LP or for operation at High Altitude should be done using the kit(s) specified on the product specification sheet for the unit. NOTE: This Orifice sizing chart is developed using the specified pressure setting of 10 in. water column instead of the 11.0 in water column used by the NFG and ANB NOTE: Orifices supplied in the LP onversion Kit are calculated and sized based on a heating value of 2500 BTU/cu. ft. and an elevation of ft. anadian High Elevation (ft.) Furnace Number Altitude erated ountry Input of Input Rating (BTU/HR) Burners (BTU/HR) U.S. U.S. U.S. U.S. anada anada 40,000 36, ,000 54, ,000 N/A N/A 80,000 72, ,000 N/A N/A 100,000 90, , , , , , , ,000 N/A N/A 210,000 N/A N/A 210,000 N/A N/A 225, , , , , , ,000 N/A N/A 290,000 N/A N/A 300, , ,000 N/A N/A 350, , , , Page 14 of H03-H05()

15 Exploded View Page 15 of H03-H05()

16 Top Panel View Page 16 of H03-H05()

17 Blower Assembly - Belt rive Page 17 of H03-H05()

18 Blower Assembly - irect rive 060 Page 18 of H03-H05()

19 Blower Motor Mount Assembly - Belt rive Page 19 of H03-H05()

20 ontrol Box Page 20 of H03-H05()

21 oil Group ut-away View Evaporator oil - Filter Parts Page 21 of H03-H05()

22 Heat Exchanger Assembly One Piece Burner Assembly Page 22 of H03-H05()

23 ompressor - Refrigeration Group Page 23 of H03-H05()

24 ondenser oil Pads Page 24 of H03-H05()

25 NOTES Stk It is recommended that stock be maintained for this part. N/A Not Applicable 1 Order Gas Valve for Natural Gas along with LP onversion Kit. 2 Temperature Sensors are integral with the Wiring Harness and are not individually replacable Industrial Park Blvd., P.O. Box 1551 Minneapolis, MN (763)