REPLACEMENT PARTS MANUAL

Transcription

1 REPLACEMENT PARTS MANUAL WALL MOUNTED GAS/ELECTRIC WG-A WG-B WG-C Models: W8G-A W8G-B W8G-C W60G-A W60G-B W60G-C Contents Description Page Cabinet Components Exploded View... Usage List... Usage List... Functional Components Exploded View...6 Usage List... Usage List...8 Usage List... General Notes Revised and/or additional pages may be issued from time to time. A complete and current manual consists of pages shown in the following contents section. Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates. Burner Components Exploded View...0 Usage List... Usage List... Usage List... Control Panel Exploded View... Usage List... Blower Assembly Exploded View...6 Usage List...6 Bard Manufacturing Company, Inc. Bryan, Ohio 06 Manual: -88C Supersedes: -88B Date: -- Page of 6

2 CABINET COMPONENTS SEP-66 A This drawing to be used for reference for pages and Manual -88C Page of 6

3 CABINET COMPONENTS 0-0-* Right Side Assembly S-6-* Vestibule Service Door 00 Right Evaporator Support Angle -66 Right Drain Pan Support Assembly S- Drain Pan Assembly Evaporator Coil Fill Angle 0-6 Upper Back 8-06 Supply Air Frame 0- Heat Exchanger Support Offset 0 Heat Exch Assy See Burner Components Diagram 0-06 Top Heat Exchanger Deflector -6 Inner Air Baffle 6-86-* Top Rain Channel 0-6-* Top Assembly -8 Right Heat Exchanger Deflector 6 0Y0 Left Evaporator Support Angle Lower Heat Exchanger Deflector * Left Side Assembly -00-* Left Access Cover 0-00 Left Support Angle S-8 Blower Partition -6 Filter Tray -0 Vent Terminal Gasket 8-08-* Side Grille Continued on page All Models * Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model number and serial number of the unit for which parts are being ordered. Refer to drawing on page Manual -88C Page of 6

4 CABINET COMPONENTS Continued from page -6-* Filter Access Panel Assembly 8 S-6-* Front Door Assembly --* Vent Option Door Assembly 0 6- Outer Vent Hood 6- Inner Vent Hood WGBFAD- Barometric Fresh Air Damper 8-08-* Condenser Grille --* Right Front Corner Assembly S-8-* Air Intake Hood 6 S-8-* Air Intake Back -0 Fan Shroud 8-0 Condenser Partition Blank Off Plate -8 Heat Exchanger Support Assembly 0-0 Filter Blank Off Plate -6 Lower Base 0-8 Lower Base Offset -6 Control Panel Assembly - Condenser Partition Assembly 0- Lower Back Assembly 6-68 Manifold Bracket -0 Bottom Support Bracket 8 S-6 Circuit Breaker Inner Door S-6-* Control Panel Cover Assembly 0 S-8-* Disconnect Access Door - Conduit Access Panel 6-0 Conduit Entrance Plate -88-* Upper Door Assembly * Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model number and serial number of the unit for which parts are being ordered. All Models Refer to drawing on page Manual -88C Page of 6

5 This page intentionally left blank Manual -88C Page of 6

6 FUNCTIONAL COMPONENTS SEP-6 This drawing to be used for reference for pages, 8 and Manual -88C Page 6 of 6

7 FUNCTIONAL COMPONENTS S00- S Complete Blower Assembly 0/8 Complete Blower Assembly 60V x 0 x Pleated Filter (Standard) x 0 x AF Filter (Optional) WG-AB WG-AC WG-AD WG-BB WG-BC WG-BD WG-CB WG-CC WG-CD S-060 Fan Blade 0-B Coil B Coil 6 Heat Exch. See Burner Components Diagram " +.0" Pressure Switch 8 S Distributor/Orifice Induced Draft Blower 0V w/transition Induced Draft Blower 60V w/transition Suppression Ignition Cable Wire Assembly Wire Assembly Fan Motor Mount Motor 0/8V Motor 60V Compressor ZPKE-PFV-0 Compressor ZPKE-TF-0 Compressor ZPKE-TFD High Pressure Switch (Flare) Low Pressure Switch (Flare) Low Ambient Control - Opt. - (Flare) NS Freeze Stat (Part of LAC Kit) NS CMA- Complete Low Ambient Kit NS S00-08 Orifice Parts Bag Tube K NS S00-08 Orifice Parts Bag Tube 00K NS S00-08 Orifice Parts Bag Tube K NS Coremax Valve Core NS Not Shown Opt. Optional Refer to drawing on page 6 Manual -88C Page of 6

8 FUNCTIONAL COMPONENTS S00- S Complete Blower Assembly 0/8 Complete Blower Assembly 60V x 0 x Pleated Filter (Standard) x 0 x AF Filter (Optional) W8G-AB W8G-AC W8G-AD W8G-BB W8G-BC W8G-BD W8G-CB W8G-CC W8G-CD S-060 Fan Blade 0-80B Coil B Coil 6 Heat Exch. See Burner Components Diagram " +.0" Pressure Switch 8 S Distributor/Orifice Induced Draft Blower 0V w/transition Induced Draft Blower 60V w/transition Suppression Ignition Cable Wire Assembly Wire Assembly Fan Motor Mount Motor 0/8V Motor 60V Compressor ZPKE-PFV-0 Compressor ZPKE-TF-0 Compressor ZPKE-TFD High Pressure Switch (Flare) Low Pressure Switch (Flare) Low Ambient Control - Opt. - (Flare) NS Freeze Stat (Part of LAC Kit) NS CMA- Complete Low Ambient Kit NS S00-08 Orifice Parts Bag Tube K NS S00-08 Orifice Parts Bag Tube 00K NS S00-08 Orifice Parts Bag Tube K NS Coremax Valve Core NS Not Shown Opt. Optional Refer to drawing on page 6 Manual -88C Page 8 of 6

9 FUNCTIONAL COMPONENTS S00- S Complete Blower Assembly 0/8 Complete Blower Assembly 60V x 0 x Pleated Filter (Standard) x 0 x AF Filter (Optional) W60G-AB W60G-AC W60G-AD W60G-BB W60G-BC W60G-BD W60G-CB W60G-CC W60G-CD S-060 Fan Blade 0-80B Coil 060-0B Coil 6 Heat Exch. See Burner Components Diagram " +.0" Pressure Switch 8 S800-0 Distributor/Orifice Induced Draft Blower 0V w/transition Induced Draft Blower 60V w/transition Suppression Ignition Cable Wire Assembly Wire Assembly Fan Motor Mount Motor 0/8V Motor 60V Compressor ZPKE-PFV-0 Compressor ZPKE-TF-0 Compressor ZPKE-TFD High Pressure Switch (Flare) Low Pressure Switch (Flare) Low Ambient Control - Opt. - (Flare) NS Freeze Stat (Part of LAC Kit) NS CMA- Complete Low Ambient Kit NS S00-08 Orifice Parts Bag Tube K NS S00-08 Orifice Parts Bag Tube 00K NS S00-08 Orifice Parts Bag Tube K NS Coremax Valve Core NS Not Shown Opt. Optional Refer to drawing on page 6 Manual -88C Page of 6

10 BURNER COMPONENTS SEP-68 A This drawing to be used for reference for pages, and Manual -88C Page 0 of 6

11 BURNER COMPONENTS S- S- S- Heat Exchanger Assembly K Heat Exchanger Assembly 00K Heat Exchanger Assembly K -68 Manifold Bracket Limit Control L0-0 Limit Control L-0 Limit Control L NOx Screen " Glas-Tak Tape Gasket Set 80-0 " Cast Inducer Transition " x.6" Transition Orifice.0mm (.060 diameter) Orifice.0mm (0% derate &.00 diameter) WG-*B WG-*NB WG-*C WG-*NC 0- U Clip Fastener Flame Rollout Switch L In-Shot Burner. x DSI Spark Igniter 8-0 Flame Sensor Hole Gas Manifold - / -Hole Gas Manifold - / -Hole Gas Manifold - / 6-60 Natural Gas Valve / x / Tube Brace Burner Tube Brace Burner Tube Brace Burner Limit Bracket Limit Bracket WG-*D NS Ignition Cable NS Not Shown Refer to drawing on page 0 Manual -88C Page of 6

12 BURNER COMPONENTS S- S- S- Heat Exchanger Assembly K Heat Exchanger Assembly 00K Heat Exchanger Assembly K -68 Manifold Bracket Limit Control L0-0 Limit Control L-0 Limit Control L NOx Screen " Glas-Tak Tape Gasket Set 80-0 " Cast Inducer Transition " x.6" Transition Orifice.0mm (.060 diameter) Orifice.0mm (0% derate &.00 diameter) W8G-*B W8G-*NB W8G-*C W8G-*NC 0- U Clip Fastener Flame Rollout Switch L In-Shot Burner. x DSI Spark Igniter 8-0 Flame Sensor Hole Gas Manifold - / -Hole Gas Manifold - / -Hole Gas Manifold - / 6-60 Natural Gas Valve / x / Tube Brace Burner Tube Brace Burner Tube Brace Burner Limit Bracket Limit Bracket W8G-*D NS Ignition Cable NS Not Shown Refer to drawing on page 0 Manual -88C Page of 6

13 BURNER COMPONENTS S- S- S- Heat Exchanger Assembly K Heat Exchanger Assembly 00K Heat Exchanger Assembly K -68 Manifold Bracket Limit Control L0-0 Limit Control L-0 Limit Control L NOx Screen " Glas-Tak Tape Gasket Set 80-0 " Cast Inducer Transition " x.6" Transition Orifice.0mm (.060 diameter) Orifice.0mm (0% derate &.00 diameter) W60G-*B W60G-*NB W60G-*C W60G-*NC 0- U Clip Fastener Flame Rollout Switch L In-Shot Burner. x DSI Spark Igniter 8-0 Flame Sensor Hole Gas Manifold - / -Hole Gas Manifold - / -Hole Gas Manifold - / 6-60 Natural Gas Valve / x / Tube Brace Burner Tube Brace Burner Tube Brace Burner Limit Bracket Limit Bracket W60G-*D NS Ignition Cable NS Not Shown Refer to drawing on page 0 Manual -88C Page of 6

14 CONTROL PANEL SEP-6 Manual -88C Page of 6

15 CONTROL PANEL Integrated Furnace Control A Circuit Board Fuse Volt Relay DPDT Volt Relay SPDT Capacitor Bracket Capacitor Bracket Compressor Contactor, Pole, 0A Compressor Contactor, Pole, A 6 8- Compressor Control Module -6 Control Panel 8-8 Low Voltage Box Terminal Strip Transformer 0 VA 8/ - V Transformer 0 VA 80 - V -6 Circuit Breaker Moutning Base Circuit Breaker, 0A, Pole, V Circuit Breaker, A, Pole, V 60V 0A Toggle Disconnect Circuit Breaker, 60A, Pole, V Circuit Breaker, 0A, Pole, V Ground Terminal Circuit Breaker Mounting Feet Circuit Breaker Mounting Feet WG-A WG-B WG-C. W8G-A W8G-B W8G-C. W60G-A W60G-B -0 Wire Shield Capacitor +0 MFD 0V Capacitor 0 MFD 0V Capacitor 0+0 MFD 0V Capacitor 80+0 MFD 0V Capacitor MFD 0V 8-6 Phase Line Monitor NS 08-6 Wiring Diagram NS 08- Wiring Diagram NS 08-8 Wiring Diagram NS 08-6 Wiring Diagram NS 08-6 Wiring Diagram NS 08-8 Wiring Diagram W60G-C. NS Not Shown Manual -88C Page of 6

16 BLOWER ASSEMBLY -0 Blower Wheel Blower Wheel Motor 0/8 V Motor 60V -0 Blower Housing -66 Diffuser Motor Mount 8-00 Capacitor 0 MFD 0V Capacitor Boot Capacitor Bracket 0 00 Angle Right 0Y0 Angle Left 0-88 Angle Back 6-6 Channel Front -0 Grommets S00- S00- Manual -88C Page 6 of 6