DM80SS / DD80SS. Single-Stage, Multi-Speed Gas Furnaces 80% AFUE Heating Input: 40, ,000 BTU/h
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1 / Single-Stage, Multi-Speed Gas Furnaces 80% AFUE Heating Input: 40, ,000 BTU/h Contents Nomenclature...2 Product Specifications...3 Dimensions...5 Airflow Data...8 Wiring Diagram...10 Accessories...11 Minimum Filter Sizes...11 Standard Features Heavy-duty stainless-steel, dualdiameter tubular heat exchanger Single-stage gas valve Durable Hot-surface igniter Quiet, single-speed draft inducer Self-diagnostic control board Color-coded low-voltage terminals Multi-speed blower motor California Low NOx emissions models available AHRI Certified; ETL Listed Cabinet Features Installation: : upflow, horizontal left or right : dedicated downflow Convenient left or right connection for gas and electrical service Cabinet air leakage (Q Leak ) 2% Heavy-gauge steel cabinet with durable baked-enamel finish Foil faced insulated heat exchanger * Complete warranty details available from your local dealer or at To receive the Lifetime Heat Exchange Limited Warranty and the 12-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Additional requirements for annual maintenance are required for the Unit Replacement Limited Warranty. Online registration and some of the additional requirements are not required in California or Quebec. SS- 10/15 Supersedes 9/13
2 Nomenclature D M 80 S S A X * * 1 2 3, ,8, Brand Minor Revision D - Daikin Brand A - Initial Release B - 1st Revision Configuration M - Upflow/Horizontal Major Revision C - Downflow/Horizontal A - Initial Release D - Dedicated Downflow B - 1st Revision AFUE NOx % AFUE 92-92% AFUE N - Natural Gas 96 96% AFUE 80-80% AFUE X - Low NOx Gas Valve Cabinet Width M - Modulating H - Convertible Two- Stage A - 14" C - 21" V - Two Stage S - Single Stage B - 17½" D - 24½" Motor C - Variable Speed ECM / ComfortNet Maximum CFM E - Multi- Speed ECM S - Single Speed CFM CFM MBTU/h CFM ,000 BTU/h ,000 BTU/h CFM ,000 BTU/h ,000 BTU/h ,000 BTU/h ,000 BTU/h 2 SS-
3 Product Specifications 0403A*A 0603A*A 0604B*A 0804B*A 0805C*A 1005C*A 1205D*A 1405D*A Heating Capacity Input ¹ 40,000 60,000 60,000 80,000 80, , , ,000 Natural Gas Output ¹ 32,000 48,000 48,000 64,000 64,000 80,000 96, ,000 LP Gas Output ¹ 32,000 48,000 48,000 64,000 64,000 80,000 96,000 96,000 AFUE ² Available 0.5 ESP Temperature Rise Range ( F) Circulator Blower Size (D x W) 10 x 6 10 x 6 10 x 8 10 x 8 10 x x x x 10 RPM ⅓ ⅓ ½ ½ ½ ½ ¾ ¾ Speed Vent Diameter ³ 4" 4" 4" 4" 4" 4" 4" 4" No. of Burners Electrical Data Min. Circuit Ampacity ⁴ Max. Overcurrent Device (amps) ⁵ Ship Weight (lbs) ¹ Natural Gas BTU/h; for altitudes above from 0 to 5,500 above sea level, reduce input rating 4% for each 1,000 above 5,500 altitude. ² DOE AFUE based upon Isolated Combustion System (ICS) ³ Vent and combustion air diameters may vary depending upon vent length. Refer to the latest editions of the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in the USA) and the Canada National Standard of Canada, CAN/CSA B149.1 and CAN/CSA B142.2 (in Canada). ⁴ Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the same size as noted. All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply. Gas Service Connection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes. SS- 3
4 Specifications 0403A*A 0603A*A 0804B*A 1005C*A Heating Capacity Input ¹ 40,000 60,000 80, ,000 Natural Gas Output 32,000 48,000 64,000 80,000 LP Gas Output 32,000 48,000 64,000 80,000 AFUE ² Available 0.5 ESP Temperature Rise Range ( F) Circulator Blower Size (D x W) 10 x 6 10 x 6 10 x 8 10 x 10 RPM 1/3 1/3 1/2 3/4 Speed Vent Diameter ³ No. of Burners Electrical Data Min. Circuit Ampacity ⁴ Max. Overcurrent Device (amps) ⁵ Ship Weight (lbs) ¹ Natural Gas BTU/h; for altitudes above from 0 to 5,500 above sea level, reduce input rating 4% for each 1,000 above 5,500 altitude. ² DOE AFUE based upon Isolated Combustion System (ICS) ³ Vent and combustion air diameters may vary depending upon vent length. Refer to the latest editions of the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in the USA) and the Canada National Standard of Canada, CAN/CSA B149.1 and CAN/CSA B142.2 (in Canada). ⁴ Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the same size as noted. All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply. Gas Service Connection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes. 4 SS-
5 Dimensions Alternate Gas Inlet 1¹³/₁₆ 1¾ A B Alt. Flue Outlet Horizontal Left ⅝ 19½ 30½ 27⅞ 33⅜ Alt. Gas Inlet High-Voltage Inlet Alt. High Voltage Low-Voltage Inlet 13¼ Alt. Low Voltage 15 23¾ 28 B Return 23 Model A B Model A B 0403A*A 14 12½ 0805C*A 21 19½ 0603A*A 14 12½ 1005C*A 21 19½ 0604B*A 17½ D*A 24½ B*A 17½ D*A 24½ 23 Line voltage wiring can enter through the right or left side of furnace. Low-voltage wiring can enter through the right or left side of furnace. Conversion kits for high-altitude (5500+ ft) natural gas operation are available. Installer must supply the following gas line fittings, according to which entrance is used: Left: One 90º street elbow; one 2½ pipe nipple; one 90º elbow; straight pipe; one ground joint union Right: Straight pipe to reach gas valve Minimum Clearances to Combustible Materials Sides Rear Front Bottom C C = If placed on combustible floor, the floor MUST be wood ONLY. For servicing or cleaning, a 24 front clearance is recommended. Unit connections (electrical, flue, and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. Refer to the appropriate USA and Canadian codes: In the USA: the National Fuel Gas Code NFPA 54 / ANSI Z223.1 In Canada: the Canada National Standard of Canada, CAN/CSA B149.1 and CAN/CSA B142.2 SW Vent B Top SS- 5
6 Dimensions 28 A 19⅝ B High-Voltage Electrical Low-Voltage Electrical Gas Inlet 33⅜ 18⅜ 11⅜ Model A B 0403A*A 14 12½ 0603A*A 14 12½ 0804B*A 17½ C*A 21 19½ Line-voltage wiring can enter through the right or left side of furnace. Low-voltage wiring can enter through the right or left side of furnace. Minimum Clearances to Combustible Materials Sides Rear Front¹ SW Vent² B Top ¹ 24 clearance for serviceability recommended. ² Single Wall Vent (SW) to be used only as a connector. Refer to the latest editions of the National Fuel Gas Code NFPA 54/ ANSI Z223.1 (in the USA) and the Canada National Standard of Canada, CAN/CSA B149.1 and CAN/CSA B142.2 (in Canada). 6 SS-
7 Airflow Data Model 0403A*A 0603A*A 0604B*A 0804B*A 0805C*A 1005C*A 1205D*A 1405D*A ¹ at 0.5 ESP Motor Speed Tons AC¹ CFM & Temperature Rise vs. External Static Pressure External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3 1, , , , , ,243 1,164 1,075 Med 2.5 1, , , , , , Med-Lo Low High 3 1, , , , , ,092 1, Med 2.5 1, , , , , Med-Lo Low High 4 2, , , , , ,786 1,700 1,601 Med 3.5 1, , , , , ,549 1,492 1,391 Med-Lo 3 1, , , , , ,378 1,328 1,261 Low 2.5 1, , , , , ,144 1,111 1,071 High 4 2, , , , , ,627 1,530 1,439 Med 3.5 1, , , , , ,475 1,394 1,307 Med-Lo 3 1, , , , , ,339 1,274 1,204 Low 2.5 1, , , , , ,125 1,125 1,080 High 5 2, , , , , ,837 1,712 1,584 Med 4 1, , , , , ,567 1,469 1,382 Med-Lo 3.5 1, , , , , ,405 1,346 1,235 Low 3 1, , , , , ,174 1, High 5 2, , , , , ,801 1,688 1,577 Med 4 1, , , , , ,577 1,493 1,399 Med-Lo 3.5 1, , , , , ,397 1,326 1,217 Low 3 1, , , , , ,168 1,118 1,060 High 5 2, , , , , ,027 1,902 1,786 Med 4 1, , , , , ,419 1,354 1,271 Med-Lo 3.5 1, , , , , ,245 1,183 1,106 Low 3 1, , , , , , High 5 2, , , , , ,027 1,902 1,786 Med 4 1, , , , , ,419 1,354 1,271 Med-Lo 3.5 1, , , , , ,245 1,183 1,106 Low 3 1, , , , , , CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling and heating speed as needed. For most jobs, about 400 CFM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on the rating plate. The dashed (----) areas indicate a temperature rise not recommended for this model. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while ESP at the CFM will be lower. SS- 7
8 Airflow Data Model 0403A*A 0603A*A 0804B*A 1005C*A ¹ at 0.5 ESP Motor Speed Tons AC¹ CFM & Temperature Rise vs. External Static Pressure External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3.0 1, , , , , ,116 1,116 1,099 Med 2.5 1, , , , , ,006 1, Med-Lo Low High 3.0 1, , , , , ,166 1,108 1,029 Med 2.5 1, , , , , Med-Lo Low High 4.0 2, , , , , ,726 1,628 1,529 Med 3.5 1, , , , , ,550 1,470 1,364 Med-Lo 3.0 1, , , , , ,402 1,328 1,239 Low 2.5 1, , , , , , High 5.0 2, , , , , ,937 1,808 1,689 Med 4.0 1, , , , , ,568 1,510 1,401 Med-Lo , , , , ,445 1,368 1,287 Low 3.0 1, , , , , CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling and heating speed as needed. For most jobs, about 400 CFM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on the rating plate. The dashed (----) areas indicate a temperature rise not recommended for this model. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while ESP at the CFM will be lower. 8 SS-
9 Temperature Rise Range Chart BTU BTU OUTPUT Output vs Vs. TEMPERATURE Temperature Rise RISE Chart CHART 600 CFM CFM FORMULAS Formulas BTU OUTPUT BTU/h Output = = CFM x x Rise x RISE BTU BTU/H OUTPUT Output RISE Rise = = CFM CFM 1.08 x OUTPUT BTU/HR x 1000 TEMPERATURE Temperature Rise RISE SS- 9
10 Wiring Diagram 24 VAC HUMIDIFIER G R WARNING:DISCONNECT POWER BEFORE SERVICING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. CW Y HUMIDIFIER XFMR (6) GND GND (8) MVC (9) INTEGRATED CONTROL MODULE C2 GAS VALVE PU BL C RD RD BL FUSE PU 24V 115V XFMR STEADY ON OFF PU 1 2 GR OR INTEGRATED CONTROL MODULE 115 VAC HOT AND PARK TERMINALS DIAGNOSTIC LED LINE-H XFMR-H HEAT-H COOL-H GR HOT SURFACE IGNITER PU M1 GAS VALVE 115 VAC NEUTRAL PRIMARY LIMIT C2 BR RD ROLLOUT LIMITS (SINGLE CONTROL ON SOME MODELS) = NORMAL OPERATION = CONTROL FAILURE FLAME SENSOR RAPID FLASHES = REVERSED 115 VAC POLARITY/VERIFY GND AUXILIARY LIMITS BR BL (MED) OR (MED LOW) RD (LOW) (N) CICULATOR BLOWER CAP 15 PIN PLUG ON SOME MODELS (HI) BR BR BLOWER COMPARTMENT BURNER COMPARTMENT 24 VAC HUMIDIFIER NO PRESSURE SWITCH 1 FLASH = SYSTEM LOCKOUT (RETRIES/RECYCLES EXCEEDED) 2 FLASHES = PRESSURE SWITCH STUCK CLOSED 3 FLASHES = PRESSURE SWITCH STUCK OPEN 4 FLASHES = OPEN HIGH LIMIT 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 FLASHES = OPEN ROLLOUT 7 FLASHES = LOW FLAME SIGNAL COLOR CODES: YELLOW OR ORANGE PU PURPLE GR GREEN BLACK DOOR SWITCH SWITCH LOCATED IN BLOWER COMPARTMENT ON SOME MODELS BL RD PK PINK BR BROWN ITE BL BLUE GY GRAY RD RED RD PU BR RD RD OR OR OR OR BR C INDUCED DRAFT BLOWER 24V THERMOSTAT CONNECTIONS INTEGRATED CONTROL MODULE C G Y W R TO MICRO XFMR (3) XFMR-H LINE-H FP (2) DOOR SWITCH IGN IND TERMINAL INTERNAL TO INTEGRATED CONTROL MV (12) PS (10) PSO (4) HLI (7) HLO (1) RO2 (11) RO1 (5) AUXILIARY LIMIT CONTROLS C M1 ID BLOWER PRESSURE SWITCH NO MANUAL RESET ROLLOUT LIMIT CONTROL(S) (SINGLE CONTROL ON SOME MODELS) 24 VAC 40 VA TRANSFORMER COOL-H COOL HEAT HEAT-H 115 VAC FLAME SENSOR HOT SURFACE IGNITER ID BLWR CIRCULATOR BLWR JUNCTION BOX NOTES: 1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS. 2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED EN SERVICING. 3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C. USE COPPER CONDUCTORS ONLY. 4. BLOWER SPEEDS MUST BE ADJUSTED BY INSTALLER TO MATCH THE INSTALLATION REQUIREMENTS SO AS TO PROVIDE THE CORRECT HEATING TEMPERATURE RISE AND THE CORRECT COOLING CFM. (SEE SPEC SHEET FOR AIR FLOW CHART) 5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES. CIR-N XFMR-N LINE-N AUTO RESET PRIMARY LIMIT CONTROL WARNING: DISCONNECT POWER DISCONNECT BEFORE SERVICING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. L GND N TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE JUNCTION BOX TO 115 VAC/ 1/60HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE LOW VOLTAGE (24V) LOW VOLTAGE FIELD HI VOLTAGE (115V) HI VOLTAGE FIELD JUNCTION PLUG CONNECTION LINE-N GND LINE H IGN-N IND-N EQUIPMENT GND FIELD GND FIELD SPLICE SWITCH (TEMP.) IGNITER SWITCH (PRESS.) OVERCURRENT PROT. DEVICE INTEGRATED CONTROL MODULE High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. Always refer to the wiring diagram or the Warning unit for the most up-to-date wiring. 0140F00119-C 10 SS-
11 Accessories Model Description LPT-03 ¹ HANG21 AFE18-60A MVK-01 ² MVK-02 ² FTK04 LP Conversion Kit High-Altitude Natural Gas Kit (5500+ ft) Fossil Fuel Kit Masonry Vent Kit Masonry Vent Kit (for 1205D and 1405D models only) Twining Kit ¹ White-Rodgers and Honeywell valves ² Upflow applications only Downflow Sub-base for: Model Description 00403A*A 00603A*A 00804B*A 01005C*A SBT14 14 Furnace SBT17 17½ Furnace SBT21 21 Furnace Minimum Filter Sizes Model # Filter Size (in²) 0403A* 0603A* (1) 16 x 25 (Side) or (1) 14 x 24 (Bottom) 0604B* 0804B* (1) 16 x 25 (Side or Bottom) 0805C* (1) 16 x 25 (Side or Bottom) ¹ 1005C* (2) 16 x 25 (Side) or (1) 20 x 25 (Bottom) ¹ Use 2-16 x 25 filters on side returns or 1-20 x 25 filter on bottom return if furnace is connected to a cooling unit over 4 tons nominal capacity. Note: Other size filters of equal or greater surface area may be used; filters may also be centrally located. 1205D* 1405D* (2) 16 x 25 (Side) or (1) 24 x 24 (Bottom) Minimum Filter Sizes Model # Filter Size (in²) 0403A* 0603A* (2) 10 x 20 or (1) 14 x 25 (Top Return) Note: Other size filters of equal or greater surface area may be used; filters may also be centrally located. 0804B* (2) 14 x 20 or (1) 16 x 25 (Top Return) 1005C* (2) 14 x 20 or (1) 20 x 25 (Top Return) SS- 11
12 Our continuing commitment to quality products may mean a change in specifications without notice Houston, Texas Printed in the USA SS-
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