DC96HS TWO-STAGE CONVERTIBLE MULTI-SPEED GAS FURNACE UP TO 96% AFUE. Heating Input: 46, ,000 BTU/h

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1 Heating Input: 46,000 5,000 BTU/h Standard Features Heavy-duty stainless-steel dual-diameter, tubular heat exchanger Stainless-steel secondary heat exchanger Two-stage convertible gas valve automatically adjust to high or low stage Durable Silicon Nitride igniter Quiet single-speed draft inducer Self-diagnostic control board with constant memory fault code olor-coded low-voltage terminals with provisions for electronic air cleaner and humidifier Multi-speed blower motor Low continuous fan speed options offer quiet air circulation All models comply with alifornia Low NOx emissions standards TWO-STAGE ONVERTIBLE MULTI-SPEED GAS FURNAE UP TO 96% AFUE ontents Nomenclature... Product Specifications... 3 Dimensions... 4 Airflow Data... 5 Wiring Diagram... 6 Accessories... 7 abinet Features Multi-position installation: downflow, horizontal left or right ertified for direct vent (-pipe) or non-direct vent (-pipe) Easy to install top venting with optional side venting onvenient left or right connection for gas and electrical service abinet air leakage (Q Leak ) % Heavy-gauge steel cabinet with durable baked-enamel finish Fully insulated heat exchanger and blower section Airtight solid bottom or side-return with easy-cut tabs for effortless removal in bottom air-inlet applications * omplete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), the 6-Year Unit Replacement Limited Warranty and the -Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Additional requirements for annual maintenance are required for the Unit Replacement Limited Warranty. Online registration and some of the additional requirements are not required in alifornia or Quebec. SS /3 Supersedes 9/3

2 Nomenclature Daikn Furnance Nomenclature D 96 H S B X A A 3, ,8, Brand Minor Revision D - Daikin A - Initial Release B - st Revision onfiguration M - Upflow/Horizontal Major Revision - Downflow/Horizontal A - Initial Release K - Dedicated Upflow B - st Revision D - Dedicated Downflow NOx AFUE N - Natural Gas 97-97% AFUE X - Low NOx 80-80% AFUE abinet Width Gas Valve A - 4" - " M - Modulating B - 7½" D - 4½" V - Stage H - onvertible Stage S - Single Stage Maximum FM 3-00 FM Motor FM - Variable Speed/omfortNet FM E - High Efficiency S - Single Speed MBTU/h ,000 BTU/h ,000 BTU/h 40-40,000 BTU/h SS--40

3 Specifications Heating apacity 0453BXAA 0703BXAA 0704XAA 0904XAA 0905DXAA 55DXAA Input ¹ 46,000 69,000 69,000 9,000 9,000 5,000 Natural Gas Output ¹ 44,00 66,300 66,300 88,400 88,400 06,500 LP Gas Output¹ 39,800 59,700 59,700 79,600 79,600 96,55 AFUE ² Available 0.5 ESP Temperature Rise Range ( F) irculator Blower Size (D x W) 0 X 8 0 X 8 0 X 0 0 X 0 X 0 X RPM ⅓ ⅓ ½ ½ ¾ ¾ Speed Vent Diameter ³ No. of Burners Disposable Filter Size (in )* Electrical Data Min. ircuit Ampacity Max. Overcurrent Device (amps) Ship Weight (lbs) Natural Gas BTU/h. For altitudes above,000, reduce input rating 4% for each,000 above sea level. DOE AFUE based upon Isolated ombustion System (IS) 3 Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either or 3 in diameter, depending upon furnace input, number of elbows, length of run and installation ( or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be or 3 diameter PV. 4 Minimum ircuit Ampacity = (.5 x irculator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes 5 Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HAR-type circuit breakers of the same size as noted. * Permanent air filter size is based on 600 FPM velocity. heck with filter manufacturer for specific details. All furnaces are manufactured for use on 5 VA, 60 Hz, single-phase electrical supply. Gas Service onnection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. SS

4 Dimensions AIR DISHARGE AIR DISHARGE 9 7/8 AIR INTAKE PIPE " PV / RIGHT SIDE DRAIN LINE HOLES 5/8 UNFOLDED FLANGES UNFOLDED FLANGES FOLDED FLANGES FOLDED FLANGES RIGHT SIDE VIEW Model A B D E 0453BXAA 7½ 6 ⅜ 4½ BXAA 7½ 6 ⅜ 4⅛ XAA 9½ 6⅜ 8 9½ 0904XAA 9½ 6⅜ 8 9½ 0905DXAA 4½ 3 0⅜ ½ 3 55DXAA 4½ 3 0⅜ ½ 3 : IInstaller must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either or 3 in diameter, depending upon furnace input, number of elbows, length of run, and installation ( or pipes). The optional combustion air pipe is dependent on installation/code requirements and must be or 3 diameter PV. Line voltage wiring can enter through the right or left side of furnace. Low-voltage wiring can enter through the right or left side of furnace. Installer must supply the following gas line fittings, according to which entrance is used: Left: One 90º street elbow; one ½ pipe nipple; one 90º elbow; straight pipe; one ground joint union Right: Straight pipe to reach gas valve Installations using a bottom return: Failure to unfold duct flanges will reduce airflow area by approximately 8%. This could result in performance and noise issues. Minimum learances to ombustible Materials Position Sides Rear Front Bottom Flue Top Downflow 0 0 N 0 Horizontal = If placed on combustible floor, the floor MUST be wood ONLY. N = Non-ombustible: A combustible floor sub-base must be used for installation on combustible flooring For servicing or cleaning, a 4 front clearance is recommended. Unit connections (electrical, flue, and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. Refer to the appropriate USA and anadian codes: In the USA: the National Fuel Gas ode NFPA 54 / ANSI Z3. In anada: the anada National Standard of anada, AN/SA B49. and AN/SA B SS--40

5 Airflow Data Model 0453BXAA 0703BXAA 0704XAA 0904XAA 0905DXAA 55DXAA ESP Motor Speed Tons A at 0.5 ESP (FM & Temperature Rise vs. External Static Pressure) External Static Pressure, (Inches Water olumn) FM Rise FM Rise FM Rise FM Rise FM Rise FM FM FM High 3,45 8,35 30,90 3,96 34,7 36, Med.5, 33,78 34,7 36,073 38, Med-Lo,034 39, Low High 3,43 4,368 44,96 47,8 49,50 53, Med.5, 50,8 5,38 53,09 55, Med-Lo, Low High 4,755 34,674 36,63 37,50 40,43 4,35,4,6 Med 3.5,656 36,585 38,536 39,49 4,355 45,68,45,059 Med-Lo 3,55 39,488 4,47 4,353 45,90 47,95,00,07 Low.5,86 47,58 48,4 49,85 5, 54, High 4,734 46,65 49,578 5,508 53,43 57,336,48,54 Med 3.5,64 49,558 5,487 54,48 57,336 60,43,64,039 Med-Lo 3,5 53,458 55,396 58,3 6,53 64,8,0 986 Low.5,87 63,44 65,84 68,48 70,098 73, High 5,89 37,09 38,05 40,948 4,86 43,757,644,537 Med 4,885 43,83 44,776 45,7 47,637 49,539,453,346 Med-Lo 3.5,665 48,67 50,584 5,54 53,46 55,400,33,0 Low 3,474 55,440 65,40 57,356 59,30 6,55,93,09 High 5,34 46,03 47,09 48,94 5,906 5,88,733,65 Med 4,678 58,643 60,643 60,577 6,57 64,489,43,339 Med-Lo 3.5,453 68,440 68,46 69,363 7,349 73,34,53,05 Low 3,59 78,39 79,0 80,8 83,59 85,8,08,05 FM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling and heating speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular FM, while ESP at the FM will be lower. SS

6 Wiring Diagrams with Honeywell Valve HUMIDIFIER INTEGRATED ONTROL MODULE 4V THERMOSTAT ONNETIONS OL ODES: YL YELLOW ANGE PU PURPLE GN GREEN BLAK G R W DIAGNOSTI LED 5 VA HOT AND PARK TERMINALS ID BLOWER PRESSURE SWITH IRUIT ONNET HOT SURFAE IGNITER 4 VA 5 VA HEAT-H BLOWER OMPARTMENT 0 BR BR OOL-H APAIT BURNER OMPARTMENT N O 4 VA HUMIDIFIER INTEGRATED ONTROL MODULE ON FUSE OFF SEE NOTE 4 PK PINK BR BROWN ITE BL BLUE GRAY RED 040F007-B (HI) BL (MED) (MED LOW) (LOW) AUTO RESET PRIMARY LIMIT ONTROL PM YL LINE-H GAS VALVE ( SINGLE ONTROL ON 45K BTU ) PK YL INDUED DRAFT BLOWER Y ND STAGE DELAY MODE HEAT OFF DELAY FATY SETTINGS *SHOWN SEE NOTE 6 HI XFMR-H IRULAT BLOWER BL N O PU MANUAL RESET ROLLOUT LIMIT ONTROL(S) 4 VA HUMIDIFIER 4 0 V A T R A N S F O R M E R VA NEUTRAL TERMINALS FLASHES = HEK IGNITER IMPROPER GROUNDING * * * STEADY ON = NMAL OPERATION OFF = ONTROL FAILURE FLASH = FLASHES = PRESSURE SWITH STUK LOSED 3 FLASHES = PRESSURE SWITH STUK OPEN 4 FLASHES = OPEN HIGH LIMIT 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 FLASHES = 7 FLASHES = LOW FLAME SIGNAL OPEN ROLLOUT OPEN FUSE 3 SYSTEM LOKOUT (RETRIES EXEEDED) PK FRONT OVER PRESSURE SWITH ONTINUOUS/RAPID FLASHES = REVERSED 5 VA POLARITY FS BR PU BL GR YL PU BR PU (HONEYWELL) BL GR YL BLOWER OMPARTMENT DO SWITH (OPEN EN DO OPEN) GR BR BL 4V THERMOSTAT ONNETIONS INTEGRATED ONTROL MODULE FLAME SENS LOW VOLTAGE (4V) LOW VOLTAGE FIELD HI VOLTAGE (5V) HI VOLTAGE FIELD JUNTION INTERNAL TO INTEGRATED ONTROL EQUIPMENT FIELD IGNITER OVERURRENT PROT. DEVIE NOTES:. SET HEAT ANTIIPAT ON ROOM THERMOSTAT AT 0.7 AMPS.. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BE USED EN SERVIING. 3. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED, IT MUST BE REPLAED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 05. USE OPPER ONDUTS ONLY. 4. IF HEATING AND OOLING BLOWER SPEEDS ARE NOT THE SAME, DISA JUMPER BEFE ONNETING BLOWER LEADS. UNUSED BLOWER LEADS MUST BE PLAED ON "PARK" TERMINALS OF INTEGRATED ONTROL TAPED. 5. UNIT MUST BE PERMANENTLY GROUNDED AND ONFM TO N.E.. AND LOAL ODES. 6. TO REALL THE LAST 5 FAULTS, MOST REENT TO LEAST REENT, DEPRESS SWITH F ME THAN SEONDS ILE IN STANDBY (NO THERMOSTAT INPUTS) G Y W R TH (3) XFMR-H LINE-H DO SWITH WARNING: DISONNET POWER BEFE SERVIING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. JUNTION BOX TO MIRO JUNTION BOX L N DISONNET TO 5VA/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE TERMINAL PLUG ONNETION FS IGN IND EA-H TR (6) (8) MV (9) MVH () MVL() PS (0) PSO (4) HLI (7) HLO () RO (5) AUTO RESET PRIMARY LIMIT ONTROL RO () HOT SURFAE IGNITER LO HEAT-H OOL-H HI HEAT-H FLAME SENS ID BLWR 4 VA 5 VA IRULAT BLWR ELETRONI AIR LEANER WARNING:DISONNET POWER BEFE SERVIING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. DISONNET AUXILIARY LIMIT ONTROLS MANUAL RESET ROLLOUT LIMIT ONTROL(S) (SINGLE ONTROL ON 45K BTU) NO FRONT OVER PRESSURE SWITH 40 VA TRANSFMER N L FIELD SPLIE SWITH (TEMP.) SWITH (PRESS.) GAS HI VALVE PM LINE NEUTRALS NO ID BLOWER PRESSURE SWITH POWER SUPPLY WITH OVERURRENT PROTETION DEVIE INTEGRATED ONTROL MODULE TO 5 VA / Ø / 60HZ High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. Always refer to the wiring diagram on the Warning unit for the most up-to-date wiring. 6 SS--40

7 Accessories Model Description 0453BXAA 0703BXAA 0704XAA 0904XAA 0905DXAA LPM-06 LP onversion Kit (Springs & Orifice) LPLP03 LP Gas Low Pressure Kit FTK04 Twinning Kit ASAS Electronic Air leaners AMU Media Air leaners HANG High Altitude Natural Gas Kit --- HANG High Altitude Natural Gas Kit --- HALP0 High Altitude LP Gas Kit HAPS7 High Altitude Pressure Switch Kit EFR0 External Filter Rack DVK-0 Horizontal/Vertical oncentric Vent Kit ( ) DVK-30 Horizontal/Vertical oncentric Vent Kit (3 ) 07K00000S Flush-mount Vent Kit Indicates available for this model Indicates 9,00 to,000 altitude Indicates 7,00 to 9,000 altitude 3 Indicates 7,00 to,000 altitude All installations above 7,000 require a pressure switch change. For installation in anada, gas furnaces are certified only to 4, DXAA SS

8 Our continuing commitment to quality products may mean a change in specifications without notice. 03 Houston, Texas Printed in the USA. 8 SS--40