DM96HS / DC96HS. Hybrid Two-Stage Multi-Speed Gas Furnace Up to 96% AFUE. Heating Input: 40, ,000 BTU/h

Transcription

1 / Heating Input: 40,000 10,000 BTU/h Hybrid Two-Stage Multi-Speed Gas Furnace Up to 96% AFUE ontents Nomenclature... Product Specifications... 3 Dimensions... 5 Airflow Specifications... 7 Wiring Diagram Accessories Standard Features Heavy-duty stainless-steel tubular heat exchanger Stainless-steel secondary heat exchanger Two-stage gas valve Durable Silicon Nitride igniter Quiet single-speed induced draft blower Self-diagnostic control board with constant memory fault code history output to a LED All models comply with alifornia 40 ng/j Low NOx emissions standard AHRI ertified; ETL Listed abinet Features Designed for multi-position installation : upflow, horizontal left or right : downflow, horizontal left or right ertified for direct vent (-pipe) or non-direct vent (1-pipe) Easy-to-install top venting with optional side venting onvenient left or right connection for gas and electrical service abinet air leakage (Q Leak ) % Heavy-gauge steel cabinet with durable finish Fully insulated heat exchanger and blower section Airtight solid bottom or side return with easy-cut tabs for effortless removal in bottom air-inlet applications * omplete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), the 6-Year Unit Replacement Limited Warranty and the 1-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Additional requirements for annual maintenance are required for the Unit Replacement Limited Warranty. Online registration and some of the additional requirements are not required in alifornia or Quebec. SS- /17 Supersedes 8/15

2 Nomenclature D M 96 H S B N A A 1 3, ,8, Brand Minor Revision D - Daikin Brand A - Initial Release B - 1st Revision onfiguration M - Upflow/Horizontal Major Revision - Downflow/Horizontal A - Initial Release B - 1st Revision AFUE % AFUE 9-9% AFUE NOx 96 96% AFUE N - Low Nox (40ng/J) Gas Valve abinet Width M - Modulating H - onvertible Two- Stage B - 17½" V - Two Stage S - Single Stage - 1" D - 4½" Motor - Variable Speed EM / omfortnet Maximum FM E - Multi- Speed EM S - Single Speed FM FM MBTU/h FM ,000 BTU/h ,000 BTU/h FM ,000 BTU/h 10-10,000 BTU/h ,000 BTU/h SS-

3 Product Specifications 040BNA 0803BNA 0805NA 1005NA Heating Data High Fire Input¹ 40,000 60,000 80,000 80,000 80, ,000 10,000 High Fire Output¹ 38,400 57,600 76,800 76,800 76,800 96, ,00 AFUE² Temperature Rise Range ( F) Vent Diameter³ " - 3" " - 3" " - 3" " - 3" " - 3" " - 3" 3" No. of Burners irculator Blower Available 0.5" ESP Size (D x W) 10" x 8" 10" x 8" 10" x 8" 10" x 10" 11" x 10" 11" x 10" 11" x 11" 1075 RPM ⅓ ⅓ ½ ½ ¾ ¾ ¾ Speed Electrical Data Min. ircuit Ampacity⁴ Max. Overcurrent Device (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas BTU/h ² DOE AFUE based upon Isolated ombustion System (IS) ³ Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either " or 3" in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be " or 3" diameter PV. ⁴ Minimum ircuit Ampacity = (1.5 x irculator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HAR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VA, 60 Hz, single-phase electrical supply. Gas Service onnection ½" FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 18%. This could result in performance and noise issues. For servicing or cleaning, a 4" front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. SS- 3

4 Specifications 040BNA 1005NA Heating Data High Fire Input¹ 40,000 60,000 80, ,000 10,000 High Fire Output¹ 38,400 57,600 76,800 95, ,000 AFUE² Temperature Rise Range ( F) Vent Diameter³ " - 3" " - 3" " - 3" " - 3" 3" No. of Burners irculator Blower Available 0.5" ESP Size (D x W) 10" x 8" 10" x 8" 10" x 10" 11" x 10" 11" x 11" 1075 RPM ⅓ ⅓ ½ ¾ ¾ Speed Filter Size (in²) Permanent Disposable Electrical Data Min. ircuit Ampacity⁴ Max. Overcurrent Device (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas BTU/h ² DOE AFUE based upon Isolated ombustion System (IS) ³ Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either " or 3" in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be " or 3" diameter PV. ⁴ Minimum ircuit Ampacity = (1.5 x irculator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HAR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VA, 60 Hz, single-phase electrical supply. Gas Service onnection ½" FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 18%. This could result in performance and noise issues. For servicing or cleaning, a 4" front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. 4 SS-

5 Dimensions Air Discharge Air Discharge 8¾ Air Intake " Pipe Left-Side Drain Trap Exterior Holes 6½ ¾ ⅝ enter Dimple For Alternate Air Intake Pipe 3" OD Hole High-Voltage Standard Gas Supply Location A B ¾ 1⅞ ¾ Vent/ Flue Pipe " PV Right-Side Drain Trap Exterior Holes High-Voltage Alternate Gas Supply 6½ 19½ Alternate Vent/ Flue Location ¾ 34½ 14 1½ 5 9¼ 19⅝ 31⅞ 3 4⅞ 6½ 3 1⅛ 19⅝ 9¼ 5 1⅜ LEFT SIDE VIEW Low-voltage 3 1⅞ ⅜ ½ ondensate Drain Trap Exterior onnection (Right or Left Side) ¾ PV FRONT VIEW D Unfolded Flanges E Folded Flanges ⅞ Low-Voltage 1⅞ ⅜ ½ RIGHT SIDE VIEW Unfolded Flanges 3½ Folded Flanges Air Discharge Air Return Model A B D E 040BNA 17½" 16" 13⅞" 1⅛" 13⅝" 17½" 16" 13⅞" 1⅛" 13⅝" 0803BNA 17½" 16" 13⅞" 1⅛" 13⅝" 1" 19½" 17⅜" 16" 17½" 0805NA 1" 19½" 17⅜" 16" 17½" 1005NA 1" 19½" 17⅜" 16" 17½" 4½" 3" 0⅞" 19⅜" 0⅞" Minimum learances to ombustible Materials Position Sides Rear Front Bottom Flue Top Upflow 0" 0" 3" 0" 1" Horizontal 6" 0" 3" 0" 6" = If placed on combustible floor, the floor MUST be wood ONLY. SS- 5

6 Dimensions 1⅜ 3 ⅝ 1⅞ A B 1⅝ ½ 1⅞ 6½ 18¼ Alternate Vent/ 1½ Low-Voltage 14 Low-Voltage Alternate Gas High-Voltage 34½ 5⅛ Alternate Gas Supply 14¾ 5⅛ 14⅞ 14¾ 4⅛ 6⅞ 11⅜ 11⅜ 6⅞ Drain Trap Holes Standard Drain Trap 8¾ Air Discharge ½ 3½ D Unfolded Flanges E Folded Flanges Front View High-Voltage ⅝ Right Side Exterior Drain Trap Holes 18⅛ Unfolded Flanges 0⅛ Folded Flanges Right-Side View Air Discharge Air Return Air Discharge Model A B D E 040BNA 17½" 14⅝" 14" 14½" 16" 17½" 14⅝" 14" 14½" 16" 1" 18⅛" 17½" 18" 19½" 1005NA 1" 18⅛" 17½" 18" 19½" 4½" 1⅝" 1" 1½" 3" Minimum learances to ombustible Materials Position Sides Rear Front Bottom Flue Top Downflow 0" 0" 3" N 0" 1" Horizontal 6" 0" 3" 0" 6" = If placed on combustible floor, the floor MUST be wood ONLY. N = For installation on non-combustible floors only. A combustible floor sub-base must be used for installations on combustible flooring. 6 SS-

7 Airflow Data (FM & Temperature Rise vs. External Static Pressure) Model 040BNA 0803BNA 0805NA 1005NA Motor Speed Tons A¹ External Static Pressure, (Inches Water olumn) FM Rise FM Rise FM Rise FM Rise FM Rise FM FM FM High 3 1,478 N/A 1, , ,90 8 1,08 9 1,19 1, Med.5 1,99 7 1,65 8 1,5 9 1, ,11 3 1, Med-Lo 1, , , Low High 3 1, , , , , , Med.5 1, , , , , Med-Lo 1, , , Low High 3 1, , , , ,3 54 1,39 1, Med.5 1, , , , , ,166 1, Med-Lo 1, , , , , ,11 1, Low 1.5 1, , , , ,067 N/A High 4 1, , , , , ,385 1,83 1,170 Med 3.5 1, ,6 44 1, , , ,35 1, 1,15 Med-Lo 3 1, , , , ,60 N/A 1,00 1,114 1,014 Low.5 1,44 N/A 1, N/A 1,198 N/A 1,157 N/A 1,119 N/A 1, High 5,33 3,159 33,086 34, , ,850 1,753 1,651 Med 4 1, , , , , ,551 1,485 1,384 Med-Lo 3.5 1, , , , , ,338 1,80 1,04 Low 3 1, , , ,55 N/A 1,08 N/A 1,171 1,104 1,051 High 5,157 41,087 43, , , ,775 1,661 1,558 Med 4 1, , , , , ,605 1,514 1,410 Med-Lo 3.5 1, , , , , ,367 1,96 1,19 Low 3 1,390 N/A 1,344 N/A 1,36 N/A 1,68 N/A 1,7 N/A 1,194 1,13 1,071 High 5,04 48,144 50, , , ,817 1,74 1,595 Med 4 1, , , , , ,645 1,548 1,454 Med-Lo 3.5 1, , , , , ,409 1,331 1,36 Low 3 1, ,38 N/A 1,345 N/A 1,311 N/A 1,7 N/A 1,15 1,159 1,066 ¹ at 0.5" ESP Notes FM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling & heating speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The shaded area indicates ranges in excess of maximum static pressure allowed when heating. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular FM, while ESP at the FM will be lower. Minimum Filter Sizes 040BNA 0803BNA 0805NA 1005NA Filter Size (in²) (Qty) (1) 16xX 5 (side or bottom) (1) 0 x 5 (bottom) or () 16 x 5 (side) Note: Other size filters of equal or greater dimensions may be used. Filters may also be centrally located. SS- 7

8 Airflow Data (FM & Temperature Rise vs. External Static Pressure) Model 040BNA 1005NA Motor Speed Tons A¹ External Static Pressure, (Inches Water olumn) FM Rise FM Rise FM Rise FM Rise FM Rise FM FM FM High 3 1,45 5 1, ,71 8 1, , , Med.5 1,54 8 1,18 9 1, , , Med-Lo 1, , , Low High 3 1, ,83 4 1, , , , Med.5 1, , , , Med-Lo 1, Low N/A 788 N/A 765 N/A 70 N/A High 4 1, , , , , ,314 1,6 1,119 Med 3.5 1, , , , , ,8 1, Med-Lo 3 1, , , , , ,199 1, Low.5 1, , , ,5 58 1, , High 5, , , , , ,659 1,556 1,448 Med 4 1, , , , , ,415 1,335 1,0 Med-Lo 3.5 1, , , , , ,75 1,194 1,093 Low 3 1, , , ,4 N/A 1,173 N/A 1,108 1, High 5,13 50,053 5, , , ,739 1,646 1,561 Med 4 1, , , , , ,543 1,436 1,349 Med-Lo 3.5 1, ,6 66 1, , , ,374 1,30 1,04 Low 3 1, , ,371 N/A 1,319 N/A 1,64 N/A 1,08 1,153 1,061 ¹ at 0.5" ESP Notes FM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling & heating speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The shaded area indicates ranges in excess of maximum static pressure allowed when heating. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular FM, while ESP at the FM will be lower. Minimum Filter Sizes 040BNA 1005NA Filter Size (in²) (Qty) () 10 x 0 or (1) 16 x 5 (top return) (1) 14 x 0 (bottom) or (1) 0 x 5 (top return) Note: Other size filters of equal or greater dimensions may be used. Filters may also be centrally located. 8 SS-

9 Temperature Rise Range hart BTU BTU OUTPUT Output vs Vs. TEMPERATURE Temperature Rise RISE hart HART 600 FM FM Formulas FMULAS BTU BTU/h OUTPUT Output = FM x x x Rise x RISE BTU OUTPUT RISE = BTU/H Output Rise = FM 1.08 FM x OUTPUT Output BTU/h BTU/HR x 1,000 x 1000 TEMPERATURE Temperature Rise RISE SS- 9

10 Wiring Diagram 4V THERMOSTAT ONNETIONS RD GND BR BR G R W DIAGNOSTI LED OOL-H 4 VA HUMIDIFIER APAIT GND N O ID BLOWER PRESSURE SWITH IRUIT ONNET HOT SURFAE IGNITER INTEGRATED ONTROL MODULE ON FUSE HEAT-H (HI) BL (MED) (MED LOW) RD (LOW) OFF PM YL LINE-H GY BR RD 1 PK YL INDUED DRAFT BLOWER AUTO RESET PRIMARY PU LIMIT ONTROL BL ND STAGE DELAY MODE HEAT OFF DELAY FATY SETTINGS * SHOWN BLOWER OMPARTMENT BURNER OMPARTMENT 4 VA 115 VA Y SEE NOTE 6 * * * XFMR-H 115 VA HOT AND PARK TERMINALS IRULAT BLOWER 4 VA HUMIDIFIER 1 GY FS GY 40 VA TRANSFMER 3 RD HI STEADY ON = NMAL OPERATION OFF = ONTROL FAILURE VA NEUTRAL TERMINALS PK N O PK BL GR YL FRONT OVER PRESSURE SWITH GY GND BR 1 FLASH = SYSTEM LOKOUT (RETRIES EXEEDED) FLASHES = PRESSURE SWITH STUK LOSED 3 FLASHES = PRESSURE SWITH STUK OPEN 4 FLASHES = OPEN HIGH LIMIT 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 FLASHES = OPEN ROLLOUT OPEN FUSE 7 FLASHES = LOW FLAME SIGNAL AUXILIARY LIMIT ONTROLS PU PK RD BL MANUAL RESET ROLLOUT LIMIT ONTROL(S) ( SINGLE ONTROL ON 40K BTU) GAS VALVE (ITE RODGERS) 8 FLASHES = HEK IGNITER IMPROPER GROUNDING ONTINUOUS/RAPID FLASHES = REVERSED 115 VA POLARITY GR GY YL BLOWER OMPARTMENT DO SWITH (OPEN EN GR RD GY DO OPEN) BR BL 4V THERMOSTAT ONNETIONS INTEGRATED ONTROL MODULE FLAME SENS G Y W R XFMR-H LINE-H DO SWITH WARNING: DISONNET POWER BEFE SERVIING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. GND JUNTION BOX GR TO MIRO TH (3) LOW VOLTAGE (4V) LOW VOLTAGE FIELD HI VOLTAGE (115V) HI VOLTAGE FIELD JUNTION TERMINAL FS IGN IND EA-H INTERNAL TO INTEGRATED ONTROL PLUG ONNETION TR (6) GND (8) MVH (1) MV (9) HLI (7) HLO (1) RO (11) RO1 (5) LO HEAT-H HUMIDIFIER HI HEAT-H JUNTION BOX AUXILIARY LIMIT ONTROLS IGNITER ID BLWR GND MVL() NO FRONT OVER PRESSURE SWITH PS (10) PSO (4) OOL-H IRULAT BLWR ELETRONI L GND N INTEGRATED ONTROL MODULE DISONNET WARNING:DISONNET POWER BEFE SERVIING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. DISONNET NO TRANSFMER N GND L HI PM MANUAL RESET ROLLOUT LIMIT ONTROL(S) (SINGLE ONTROL ON 40K BTU) 4 VA 115 VA FLAME SENS HOT SURFAE AIR LEANER 40 VA EQUIPMENT GND FIELD GND FIELD SPLIE SWITH (TEMP.) IGNITER SWITH (PRESS.) OVERURRENT PROT. DEVIE GAS VALVE ID BLOWER PRESSURE SWITH AUTO RESET PRIMARY LIMIT ONTROL TO 115VA/1Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE LINE NEUTRALS INTEGRATED ONTROL MODULE TO 115 VA / 1Ø /60HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. Always refer to the wiring diagram on the Warning unit for the most up-to-date wiring. OL ODES: PK PINK YL YELLOW BR BROWN ANGE PU PURPLE ITE BL BLUE GN GREEN GY GRAY BLAK RD RED NOTES: 1. SET HEAT ANTIIPAT ON ROOM THERMOSTAT AT 0.7 AMPS.. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BE USED EN SERVIING. 3. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED, IT MUST BE REPLAED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST BLOWER SPEEDS SHOULD BE ADJUSTED BY INSTALLER TO MATH THE INSTALLATION REQUIREMENTS SO AS TO P ROVIDE THE RET HEATING TEMPERATURE RISE AND THE RET OOLING FM. 5. UNIT MUST BE PERMANENTLY GROUNDED AND ONFM TO N.E.. AND LOAL ODES. 6. TO REALL THE LAST 5 FAULTS, MOST REENT TO LEAST REENT, DEPRESS SWITH F ME THAN SEONDS ILE IN STANDBY (NO THERMOSTAT INPUTS) 0140F01916-A 10 SS-

11 Accessories / Model Description 040BNA 0803BNA 0805NA 1005NA VENT- oncentric Vent Kit (") --- VENT-3 oncentric Vent Kit (3") FSB17 Downflow Sub-Base 17.5" FSB1 Downflow Sub-Base 1" FSB4 Downflow Sub-Base 4" RF00014 Drain Kit -Horizontal Left Vertical Flue EFR0 External Filter Rack with 16"x5" Permanent Filter K00000S Flush Mount Vent Kit - 3" or " 0170K00001S Flush Mount Vent Kit - " --- AFE18-60A Fossil Fuel (Dual Fuel) Kit HASFK High-Altitude Natural Gas Kit HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK High-Altitude LP Gas Kit HASFK-4 HASFK-6 HASFK-6 HASFK-6 HASFK-5 HASFK-5 HASFK-5 LPLP03 Low LP Gas Pressure Switch LPM-08 LP onversion Kits FTK04 Twinning Kit Model Description 040BNA 1005NA VENT- oncentric Vent Kit (") --- VENT-3 oncentric Vent Kit (3") FSB17 Downflow Sub-Base 17.5" FSB1 Downflow Sub-Base 1" FSB4 Downflow Sub-Base 4" RF00014 Drain Kit -Horizontal Left Vertical Flue EFR0 External Filter Rack with 16"x5" Permanent Filter K00000S Flush Mount Vent Kit - 3" or " 0170K00001S Flush Mount Vent Kit - " --- AFE18-60A Fossil Fuel (Dual Fuel) Kit HASFK High-Altitude Natural Gas Kit HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK-4 HASFK High-Altitude LP Gas Kit HASFK-5 HASFK-5 HASFK-5 HASFK-4 HASFK-4 LPLP03 Low LP Gas Pressure Switch LPM-08 LP onversion Kits FTK04 Twinning Kit Notes Indicates available for this model ² Indicates 9,001' to 11,000' altitude ¹ Indicates 7,001' to 9,000' altitude ³ Indicates 7,001' to 11,000' altitude All installations above 7,000' require a pressure switch change. For installation in anada, gas furnaces are certified only to 4,500'. SS- 11

12 Notes Our continuing commitment to quality products may mean a change in specifications without notice. 017 Houston, Texas 1 SS-