GMSS96 / GCSS96 Single-Stage Multi-Speed Gas Furnace

Transcription

1 Heating Input: 40, ,000 BTU/h / Single-Stage Multi-Speed Gas Furnace up to 96% AFUE Standard Features Heavy-duty aluminized-steel tubular heat exchanger Stainless-steel secondary heat exchanger Single-stage gas valve Durable Silicon Nitride igniter Quiet single-speed induced draft blower Self-diagnostic control board with constant memory fault code history output to a LED Color-coded low-voltage terminals with provisions for electronic air cleaner and humidifier All models comply with California Low NOx emissions standards Cabinet Features Designed for multi-position installation : upflow, horizontal left or right : downflow, horizontal left or right Certified for direct vent (2-pipe) or non-direct vent (1-pipe) Easy-to-install top venting with optional side venting Convenient left or right connection for gas and electrical service Cabinet air leakage (Q Leak ) 2% Heavy-gauge steel cabinet with durable finish Fully insulated heat exchanger and blower section Airtight solid bottom or side return with easy-cut tabs for effortless removal in bottom air-inlet applications Contents Nomenclature...2 Product Specifications...3 Dimensions...5 Airflow Specifications... 7 Wiring Diagram...10 Accessories...11 * Complete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), 10-Year Unit Replacement Limited Warranty and 10-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in California or Québec. SS- 9/14

2 Nomenclature G M S S B N A A ,6 7,8, Brand Minor Revision G - Goodman A - Initial Release B - 1st Revision Configuration M - Upflow/Horizontal Major Revision C - Downflow/Horizontal A - Initial Release B - 1st Revision Motor V - Variable Speed ECM / ComfortNet NOx E - Multi- Speed ECM N - Low NOx S - Single Speed Cabinet Width Gas Valve B " M - Modulating C - 21" C - 2 Stage D " S - Single Stage AFUE Maximum CFM 92-92% AFUE CFM 96-96% AFUE CFM 97-97% AFUE CFM CFM MBTU/h ,000 BTU/h ,000 BTU/h ,000 BTU/h 2 SS-

3 Specifications BNA 0603BNA 0803BNA 0804CNA 0805CNA 1005CNA 1205DNA Heating Data High Fire Input¹ 40,000 60,000 80,000 80,000 80, , ,000 High Fire Output¹ 38,400 57,600 76,800 76,800 76,800 96, ,200 AFUE² Temperature Rise Range ( F) Vent Diameter³ 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3" 3" No. of Burners Circulator Blower Available 0.5" ESP Size (D x W) 10" x 8" 10" x 8" 10" x 8" 10" x 10" 11" x 10" 11" x 10" 11" x 11" 1075 RPM ⅓ ⅓ ½ ½ ¾ ¾ ¾ Speed Filter Size (in²) Permanent ,024 Disposable Electrical Data Min. Circuit Ampacity⁴ Max. Overcurrent Device (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas BTU/h ² DOE AFUE based upon Isolated Combustion System (ICS) ³ Installer must supply one or two PVC pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2" or 3" in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional Combustion Air Pipe is dependent on installation/code requirements and must be 2" or 3" diameter PVC. ⁴ Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply. Gas Service Connection ½" FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 18%. This could result in performance and noise issues. For servicing or cleaning, a 24" front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. SS- 3

4 Specifications BNA 0603BNA 0804CNA 1005CNA 1205DNA Heating Data High Fire Input¹ 40,000 60,000 80, , ,000 High Fire Output¹ 38,400 57,600 76,800 95, ,000 AFUE² Temperature Rise Range ( F) Vent Diameter³ 2" - 3" 2" - 3" 2" - 3" 2" - 3" 3" No. of Burners Circulator Blower Available 0.5" ESP Size (D x W) 10" x 8" 10" x 8" 10" x 10" 11" x 10" 11" x 11" 1075 RPM ⅓ ⅓ ½ ¾ ¾ Speed Filter Size (in²) Permanent Disposable Electrical Data Min. Circuit Ampacity⁴ Max. Overcurrent Device (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas BTU/h ² DOE AFUE based upon Isolated Combustion System (ICS) ³ Installer must supply one or two PVC pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2" or 3" in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional Combustion Air Pipe is dependent on installation/code requirements and must be 2" or 3" diameter PVC. ⁴ Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HACR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply. Gas Service Connection ½" FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 18%. This could result in performance and noise issues. For servicing or cleaning, a 24" front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. 4 SS-

5 Dimensions AIR DISCHARGE AIR DISCHARGE 28¾ AIR INTAKE 2" PIPE LEFT SIDE DRAIN TRAP EXTERI HOLES 6½ 2¾ 2⅝ 2 CENTER DIMPLE F ALTERNATE AIR INTAKE PIPE 3" OD HOLE HIGH VOLTAGE ELECTRICAL OUTLET STANDARD GAS SUPPLY LOCATION A DIM B DISCHARGE C 1⅞ ¾ 2 6½ 19½ VENT/FLUE PIPE 2" PVC ALTERNATE VENT/FLUE ¾ LOCATION RIGHT SIDE DRAIN TRAP EXTERI HOLES HIGH VOLTAGE ELECTRICAL OUTLET ALTERNATE GAS SUPPLY ¾ 34½ 14 1½ SIDE CUT-OUT 5 9¼ 19⅝ 23 24⅞ 31⅞ 26½ 23 21⅛ 19⅝ 9¼ 5 SIDE CUT-OUT 1⅜ LEFT SIDE VIEW LOW VOLTAGE ELECTRICAL OUTLET 23 1⅞ 2⅜ 2½ CONDENSATE DRAIN TRAP EXTERI CONNECTION (RIGHT LEFT SIDE) ¾ PVC FRONT VIEW D FOLDED FLANGES E UNFOLDED FLANGES ⅞ LOW VOLTAGE ELECTRICAL OUTLET 1⅞ 2⅜ 2½ RIGHT SIDE VIEW 22 FOLDED FLANGES 23½ UNFOLDED FLANGES Model A B C D E 0402BNA 17½ 16" 13⅞" 12⅛" 13⅝" 0603BNA 17½ 16" 13⅞" 12⅛" 13⅝" 0803BNA 17½ 16" 13⅞" 12⅛" 13⅝" 0804CNA 21" 19½" 17⅜" 16" 17½" 0805CNA 21" 19½" 17⅜" 16" 17½" 1005CNA 21" 19½" 17⅜" 16" 17½" 1205DNA 24½" 23" 20⅞" 19⅜" 20⅞" Minimum Clearances to Combustible Materials Position Sides Rear Front Bottom Flue Top Upflow 0" 0" 3" C 0" 1" Horizontal 6" 0" 3" C 0" 6" C = If placed on combustible floor, the floor MUST be wood ONLY. SS- 5

6 Dimensions 1⅜ 1½ TOP VIEW 23 2⅝ 1⅞ FRONT VIEW A C 1⅝ 2½ 1⅞ LOW VOLTAGE ELECTRICAL OUTLET 6½ RIGHT SIDE VIEW ALTERNATE VENT/ FLUE LOCATION 14 SIDE CUT-OUT LOW VOLTAGE ELECTRICAL OUTLET ALTERNATE GAS SUPPLY LOCATION HIGH VOLTAGE ELECTRICAL OUTLET 34½ 25⅛ ALTERNATE GAS SUPPLY LOCATION SIDE CUT-OUT 14¾ 25⅛ 14⅞ 14¾ 4⅛ 6⅞ 11⅜ 11⅜ 6⅞ LEFT SIDE EXTERI DRAIN TRAP HOLES STANDARD DRAIN TRAP CONNECTION ¾ PVC 28¾ LEFT SIDE VIEW AIR DISCHARGE 2 2½ 3½ D FOLDED FLANGES E UNFOLDED FLANGES FRONT VIEW HIGH VOLTAGE ELECTRICAL OUTLET 2 2⅝ RIGHT SIDE EXTERI DRAIN TRAP HOLES 18⅛ FOLDED FLANGES 20⅛ UNFOLDED FLANGS RIGHT SIDE VIEW AIR DISCHARGE Model A B C D E 0402BNA 17½" 14⅝" 14" 14½" 16" 0603BNA 17½" 14⅝" 14" 14½" 16" 0804CNA 21" 18⅛" 17½" 18" 19½" 1005CNA 21" 18⅛" 17½" 18" 19½" 1205DNA 24½" 21⅝" 21" 21½" 23" Minimum Clearances to Combustible Materials Position Sides Rear Front Bottom Flue Top Downflow 0" 0" 3" NC 0" 1" Horizontal 6" 0" 3" C 0" 6" C = If placed on combustible floor, the floor MUST be wood ONLY. NC = For installation on non-combustible floors only. A combustible floor sub-base must be used for installations on combustible flooring. 6 SS-

7 Airflow Data Model 0402BNA 0603BNA 0803BNA 0804CNA 0805CNA 1005CNA 1205DNA ¹ at 0.5" ESP Motor Speed Tons AC¹ (CFM & Temperature Rise vs. External Static Pressure) External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3 1,478 N/A 1, , , , ,129 1, Med 2.5 1, , , , , , Med-Lo 2 1, , , Low High 3 1, , , , , , Med 2.5 1, , , , , Med-Lo 2 1, , , Low High 3 1, , , , , ,239 1, Med 2.5 1, , , , , ,166 1, Med-Lo 2 1, , , , , ,112 1, Low 1.5 1, , , , ,067 N/A High 4 1, , , , , ,371 1,295 1,160 Med 2.5 1, , , , , , Med-Lo N/A 877 N/A 867 N/A 870 N/A 863 N/A Low N/A 595 N/A 620 N/A 620 N/A 610 N/A High 5 2, , , , , ,850 1,753 1,651 Med 4 1, , , , , ,551 1,485 1,384 Med-Lo 3.5 1, , , , , ,338 1,280 1,204 Low 3 1, , , ,255 N/A 1,208 N/A 1,171 1,104 1,051 High 5 2, , , , , ,775 1,661 1,558 Med 4 1, , , , , ,605 1,514 1,410 Med-Lo 3.5 1, , , , , ,367 1,296 1,219 Low 3 1,390 N/A 1,344 N/A 1,326 N/A 1,268 N/A 1,227 N/A 1,194 1,132 1,071 High 5 2, , , , , ,817 1,724 1,595 Med 4 1, , , , , ,645 1,548 1,454 Med-Lo 3.5 1, , , , , ,409 1,331 1,236 Low 3 1, ,382 N/A 1,345 N/A 1,311 N/A 1,272 N/A 1,215 1,159 1,066 Notes CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling & heating speed as needed. For most jobs, about 400 CFM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The shaded area indicates ranges in excess of maximum static pressure allowed when heating. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while ESP at the CFM will be lower. SS- 7

8 Airflow Data Model 0402BNA 0603BNA 0804CNA 1005CNA 1205DNA ¹ at 0.5" ESP Motor Speed Tons AC¹ (CFM & Temperature Rise vs. External Static Pressure) External Static Pressure, (Inches Water Column) CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM High 3 1, , , , , , Med 2.5 1, , , , , Med-Lo 2 1, , , Low High 3 1, , , , , , Med 2.5 1, , , , Med-Lo 2 1, Low N/A 788 N/A 765 N/A 720 N/A High 4 1, , , , , ,314 1,226 1,119 Med 3.5 1, , , , , ,282 1, Med-Lo 3 1, , , , , ,199 1, Low 2.5 1, , , , , , High 5 2, , , , , ,659 1,556 1,448 Med 4 1, , , , , ,415 1,335 1,220 Med-Lo 3.5 1, , , , , ,275 1,194 1,093 Low 3 1, , , ,242 N/A 1,173 N/A 1,108 1, High 5 2, , , , , ,739 1,646 1,561 Med 4 1, , , , , ,543 1,436 1,349 Med-Lo 3.5 1, , , , , ,374 1,302 1,204 Low 3 1, , ,371 N/A 1,319 N/A 1,264 N/A 1,208 1,153 1,061 Notes CFM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling & heating speed as needed. For most jobs, about 400 CFM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPECIFIED ON THE RATING PLATE. This chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The shaded area indicates ranges in excess of maximum static pressure allowed when heating. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly derated unit will have approximately the same temperature rise at a particular CFM, while ESP at the CFM will be lower. 8 SS-

9 Temperature Rise Range Chart BTU BTU OUTPUT Output vs Vs. TEMPERATURE Temperature Rise RISE Chart CHART 600 CFM CFM FMULAS BTU BTU/h OUTPUT Output = = CFM x x Rise x RISE RISE Rise = = Formulas BTU OUTPUT BTU/H Output 1.08 CFM x 1.08 CFM OUTPUT Output BTU/h BTU/HR x 1,000 x 1000 TEMPERATURE Temperature Rise RISE SS- 9

10 Wiring Diagram 24V THERMOSTAT CONNECTIONS C G R W RD GND BR BR DIAGNOSTIC LED COL CODES: YL YELLOW ANGE PU PURPLE GN GREEN BLACK 24 VAC 115 VAC 115 VAC HOT AND PARK TERMINALS COOL-H CAPACIT GND ID BLOWER PRESSURE SWITCH HEAT-H BLOWER COMPARTMENT BURNER COMPARTMENT N O 24 VAC HUMIDIFIER FUSE (HI) BL (MED) (MED LOW) RD (LOW) CIRCULAT BLOWER AUTO RESET PRIMARY LIMIT CO NTR O L C2 2 CIRCUIT CONNECT HOT SURFACE IGNITER GAS VALVE YL LINE-H PK PINK BR BROWN ITE BL BLUE GY GRAY RD RED RD 1 PK INDUCED DRAFT BLOWER C Y INTEGRATED CONTROL MODULE 24 VAC HUMIDIFIER GY PK AUXILIARY LIMIT CONTROLS BL PU MANUAL RESET ROLLOUT LIMIT CONTROL(S) ( SINGLE CONTROL ON 40K BTU ) GND RD GR BLOWER COMPARTMENT DO SWITCH (OPEN EN DO OPEN) BL 24V THERMOSTAT CONNECTIONS PK 115 VAC NEUTRAL TERMINALS XFMR-H 40 VA TRANSFMER RD GY PK BL GR YL INTEGRATED CONTROL MODULE LOW VOLTAGE (24V) LOW VOLTAGE FIELD HI VOLTAGE (115V) HI VOLTAGE FIELD JUNCTION TERMINAL INTERNAL TO INTEGRATED CONTROL PLUG CONNECTION EQUIPMENT GND FIELD GND IGNITER SWITCH (PRESS.) OVERCURRENT PROT. DEVICE NOTES: 1. SET HEAT ANTICIPAT ON ROOM THERMOSTAT AT 0.7 AMPS. 2. MANUFACTUR'S SPECIFIED REPLACEMENT PARTS MUST BE USED EN SERVICING. 3. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C. USE COPPER CONDUCTS ONLY. 4. BLOWER SPEEDS SHOULD BE ADJUSTED BY INSTALLER TO MATCH THE INSTALLATION REQUIREMENTS SO AS TO PROVIDE THE CRECT HEATING TEMPERATURE RISE AND THE CRECT COOLING CFM. 5. UNIT MUST BE PERMANENTLY GROUNDED AND CONFM TO N.E.C. AND LOCAL CODES. TH (3) XFMR-H EAC-H LINE-H WARNING: DISCONNECT POWER BEFE SERVICING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. JUNCTION BOX GR GND FLAME SENS DO SWITCH FS IGN IND TR (6) GND (8) MVC (9) HLO (1) RO2 (11) RO1 (5) COOL HEAT-H JUNCTION BOX L GND N INTEGRATED CONTROL MODULE DISCONNECT TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE WARNING:DISCONNECT POWER BEFE SERVICING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. DISCONNECT AUXILIARY LIMIT CONTROLS FLAME SENS HOT SURFACE IGNITER ID BLWR GND PS (10) C NO PSO (4) HLI (7) MANUAL RESET ROLLOUT LIMIT CONTROL(S) (SINGLE CONTROL ON 40K BTU) 24 VAC 115 VAC CIRCULAT BLWR 40 VA TRANSFMER N GND L FIELD SPLICE SWITCH (TEMP.) AUTO RESET PRIMARY LIMIT CONTROL INTEGRATED CONTROL MODULE GR RD YL BL STEADY ON = NMAL OPERATION OFF = CONTROL FAILURE 1 FLASH = 2 FLASHES = PRESSURE SWITCH STUCK CLOSED 3 FLASHES = PRESSURE SWITCH STUCK OPEN 4 FLASHES = OPEN HIGH LIMIT 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 FLASHES = 7 FLASHES = 7 FLASHES = LOW FLAME SIGNAL 8 FLASHES = 8 FLASHES = CHECK IGNITER IMPROPER GROUNDING CONTINUOUS/RAPID FLASHES = REVERSED 115 VAC POLARITY SYSTEM LOCKOUT (RETRIES EXCEEDED) OPEN ROLLOUT GY BR MI GY YL NO C PU BR BL GY BR FRONT COVER PRESSURE SWITCH C G Y W R TO MICRO MV(12) HUMIDIFIER N O FRONT COVER PRESSURE SWITCH ELECTRONIC AIR CLEANER C C2 GAS VALVE M1 ID BLOWER PRESSURE SWITCH LINE NEUTRALS TO 115 VAC / 1Ø / 60HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE Wiring is subject to change. Always refer to the wiring diagram on the Warning unit for the most up-to-date wiring. High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. 0140F01908-A 10 SS-

11 Accessories / Model Description 0402BNA 0603BNA 0803BNA 0804CNA 0805CNA 1005CNA 1205DNA CVENT-2 Concentric Vent Kit (2") --- CVENT-3 Concentric Vent Kit (3") CFSB17 Downflow Sub-Base 17.5" CFSB21 Downflow Sub-Base 21" CFSB24 Downflow Sub-Base 24" RF Drain Kit -Horizontal Left Vertical Flue EFR01 External Filter Rack with 16"x25" Permanent Filter TBD TBD TBD TBD TBD TBD TBD 0170K00000S Flush Mount Vent Kit - 3" or 2" 0170K00001S Flush Mount Vent Kit - 2" --- AFE18-60A Fossil Fuel (Duel Fuel) Kit High-Altitude Natural Gas Kit TBD TBD TBD TBD TBD TBD TBD High-Altitude Pressure Switch TBD TBD TBD TBD TBD TBD TBD High-Altitude LP Gas Kit TBD TBD TBD TBD TBD TBD TBD LPLP03 Low LP Gas Pressure Switch LPM-07 LP Conversion Kits (Gas Valve) FTK04 Twinning Kit Model Description 0402BNA 0603BNA 0804CNA 1005CNA 1205DNA CVENT-2 Concentric Vent Kit (2") --- CVENT-3 Concentric Vent Kit (3") CFSB17 Downflow Sub-Base 17.5" CFSB21 Downflow Sub-Base 21" CFSB24 Downflow Sub-Base 24" RF Drain Kit -Horizontal Left Vertical Flue EFR01 External Filter Rack with 16"x25" Permanent Filter TBD TBD TBD TBD TBD 0170K00000S Flush Mount Vent Kit - 3" or 2" 0170K00001S Flush Mount Vent Kit - 2" --- AFE18-60A Fossil Fuel (Duel Fuel) Kit High-Altitude Natural Gas Kit TBD TBD TBD TBD TBD High-Altitude Pressure Switch TBD TBD TBD TBD TBD High-Altitude LP Gas Kit TBD TBD TBD TBD TBD LPLP03 Low LP Gas Pressure Switch LPM-07 LP Conversion Kits (Gas Valve) FTK04 Twinning Kit SS- 11

12 Notes Goodman Manufacturing Company, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations Goodman Manufacturing Company, L.P. Houston, Texas Printed in the USA SS-