Cabinet Features. Certified for direct vent (2-pipe) or Two-stage gas valve provides quiet,

Transcription

1 96V omfortnet -ompatible Two-Stage, Variable-Speed EM-based Gas Furnace Up to 96% FUE Heating Input: 0,000 0,000 TU/h ontents Nomenclature... ccessories... Product Specifications... imensions... irflow Specifications... 5 Wiring iagram... 8 Standard Features abinet Features omfortnet ommunicating System compatible esigned for multi-position installation downflow, horizontal left or right Heavy-duty stainless-steel tubular heat exchanger Stainless-steel secondary heat exchanger ertified for direct vent (-pipe) or Two-stage gas valve provides quiet, non-direct vent (-pipe) economical heating onvenient left or right connection urable Silicon Nitride igniter for gas and electrical service Quiet two-speed induced draft blower abinet air leakage (QLeak) % Utilizes omfortnet communicating, twostage or single-stage thermostats Fully insulated heat exchanger Heavy-gauge steel cabinet with durable finish Self-diagnostic control board with constant memory and blower section fault code history output to a dual 7-segment display irtight solid bottom or side return with olor-coded low-voltage terminals with provisions for electronic air cleaner and humidifier in bottom air-inlet applications easy-cut tabs for effortless removal Efficient and quiet variable-speed airflow system gently ramps up or down according to heating or cooling demand Multiple continuous fan speed options offer quiet air circulation uto-omfort and enhanced dehumidification modes available ll models comply with alifornia 0 ng/j Low x emissions standard * omplete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), the -Year Unit Replacement Limited Warranty and the -Year Parts Limited Warranty, online registration must be completed within 60 days of installation. dditional requirements for annual maintenance are required for the Unit Replacement Limited Warranty. Online registration and some of the additional requirements are not required in alifornia or Quebec. SS-96V /7 Supersedes 8/5

2 Nomenclature 96 V 060 N, 5 6 7,8,9 0 rand Minor Revision - aikin rand - Initial Release - st Revision onfiguration M - Upflow/Horizontal Major Revision - ownflow/horizontal - Initial Release - st Revision FUE % FUE 9-9% FUE x 96 96% FUE N - Low Nox (0ng/J) Gas Valve abinet Width M - Modulating H - onvertible Two- Stage - 7½" V - Two Stage S - Single Stage - " - ½" Motor - Variable Speed EM / omfortnet Maximum E - Multi- Speed EM S - Single Speed MTU/h ,000 TU/h 00-00,000 TU/h ,000 TU/h 0-0,000 TU/h ,000 TU/h ccessories Model escription 96V 00N 96V 060N 96V 080N 96V 005N 96V 05N TK0 omfortnet-ompatible ontrol VENT- oncentric Vent Kit (") VENT- oncentric Vent Kit (") FS7 ownflow Sub-ase 7.5" FS ownflow Sub-ase " FS ownflow Sub-ase " RF000 rain Kit -Horizontal Left Vertical Flue EFR0 External Filter Rack with 6"x5" Permanent Filter K00000S Flush Mount Vent Kit - " or " 070K0000S Flush Mount Vent Kit - " FE8-60 Fossil Fuel (ual Fuel) Kit HSFK High-ltitude Natural Gas Kit HSFK- HSFK- HSFK- HSFK- HSFK- HSFK High-ltitude LP Gas Kit HSFK- HSFK- HSFK- HSFK- HSFK- LPLP0 Low LP Gas Pressure Switch LPM-08 LP onversion Kits SS-96V

3 Product Specifications 96V 00N 96V 060N 96V 080N 96V 005N 96V 05N Heating ata High Fire Input¹ 0,000 60,000 80,000 00,000 0,000 High Fire Output¹ 8,00 57,600 76,800 96,000 5,00 Low-Fire Steady-State Input¹ 8,000,000 56,000 70,000 8,000 Low-Fire Steady-State Output¹ 6,880 0,0 5,760 67,00 80,60 FUE² Temperature Range ( F) Vent iameter³ " - " " - " " - " " - " " - " No. of urners 5 6 irculator lower 0.5 ESP Size ( x W) 0" x 8" " x 8" " x 0" " x 0" " x " 075 RPM ½ ½ ¾ Speed VS EM VS EM VS EM VS EM VS EM Electrical ata Min. ircuit mpacity Max. Overcurrent evice (amps)⁵ Shipping Weight (lbs) Natural Gas TU/h OE FUE based upon Isolated ombustion System (IS) Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either " or " in diameter, depending upon furnace input, number of elbows, length of run and installation ( or pipes). The optional ombustion ir Pipe is dependent on installation/code requirements and must be " or "diameter PV. Minimum ircuit mpacity = (.5 x irculator lower mps) + I lower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. 5 Maximum Overcurrent Protection evice refers to maximum recommended fuse or circuit breaker size. May use fuses or HR-type circuit breakers of the same size as noted. ll furnaces are manufactured for use on 5 V, 60 Hz, single-phase electrical supply. Gas Service onnection ½" FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 8%. This could result in performance and noise issues. For servicing or cleaning, a " front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. SS-96V

4 96V imensions ⅜ ⅝ ⅞ ⅝ ½ ⅞ 6½ 8¼ lternate Vent/ ½ Low-Voltage Electrical Outlet Low-Voltage Electrical Outlet lternate Gas High-Voltage Electrical Outlet ½ 5⅛ lternate Gas Supply ¾ 5⅛ ⅞ ¾ ⅛ 6⅞ ⅜ ⅜ 6⅞ rain Trap Holes Standard rain Trap 8¾ ir ischarge ½ ½ Unfolded Flanges E Folded Flanges Front View High-Voltage Electrical Outlet ⅝ Right Side Exterior rain Trap Holes 8⅛ Unfolded Flanges 0⅛ Folded Flanges Right-Side View ir ischarge ir Return ir ischarge Model E 96V00N 7½" ⅝" " ½" 6" 96V060N 7½" ⅝" " ½" 6" 96V080N " 8⅛" 7½" 8" 9½" 96V005N " 8⅛" 7½" 8" 9½" 96V05N ½" ⅝" " ½" " Minimum learances to ombustible Materials Position Sides Rear Front ottom Flue Top ownflow 0" 0" " N 0" " Horizontal 6" 0" " 0" 6" = If placed on combustible floor, the floor MUST be wood ONLY. N = For installation on non-combustible floors only. combustible floor sub-base must be used for installations on combustible flooring. SS-96V

5 96V irflow ata 96V00N ooling Speeds -.8" w.c. ESP) Minus 0% V00N (@." -.5" w.c. ESP; Range: 0-50 F) Normal Normal Minus 0% 86 6 Minus 5% 6 7 Minus 5% Plus 5% Plus 5%, Plus 0% 7 9 Plus 0%, Minus 0% 76 5 Minus 0% Minus 5% Minus 5%, Normal Normal, Plus 5% Plus 5%, 788 Plus 0% Plus 0%,65 85 Minus 0% Minus 0%,00 78 Minus 5% Minus 5%, Normal Normal,55 80 Plus 5%,08 75 Plus 5%, 86 9 Plus 0%, Plus 0%, Minus 0%, Minus 0%,6 799 Minus 5%,7 8 Minus 5%, Normal,07 85 Normal, Plus 5%, Plus 5%, 9 7 Plus 0%,8 99 Plus 0%, ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 00 per ton when cooling is desirable. o not operate above.5" w.c. ESP in heating mode. Operating between.5" and.8" w.c. is tabulated for cooling purposes only. 96V060N ooling Speeds -.8" w.c. ESP) Minus 0% V060N (@." -.5" w.c. ESP; Range: 5-65 F) Normal 656 Normal Minus 0% Minus 5% 6 Minus 5% Plus 5% Plus 5% Plus 0% 7 76 Plus 0%, Minus 0% 7 87 Minus 0% Minus 5% 75 5 Minus 5% Normal Normal Plus 5% Plus 5% Plus 0% Plus 0%, Minus 0% Minus 0% Minus 5% 9 65 Minus 5% Normal Normal Plus 5%,0 70 Plus 5%, Plus 0%, Plus 0%, Minus 0%, Minus 0% Minus 5%,5 766 Minus 5% Normal, Normal Plus 5%,55 86 Plus 5%, Plus 0%,5 887 Plus 0%, ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 00 per ton when cooling is desirable INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. SS-96V 5

6 96V irflow ata (cont.) 96V080N ooling Speeds -.8" w.c. ESP) 96V080N (@." -.5" w.c. ESP; Range: 5-75 F) Minus 0% Minus 0%, 800 n/a Minus 5% Minus 5%,7 85 n/a Normal Normal, 889 n/a Plus 5% Plus 5%, Plus 0% 9 6 Plus 0%, Minus 0% 90 6 Minus 0%,9 850 n/a Minus 5% Minus 5%, n/a Normal,0 7 Normal,5 9 5 Plus 5%, Plus 5%, Plus 0%, 785 Plus 0%,58,08 9 Minus 0%, Minus 0%, Minus 5%,6 796 Minus 5%, Normal,06 88 Normal,,09 9 Plus 5%, Plus 5%,5,070 7 Plus 0%,7 9 Plus 0%,586, 5 Minus 0%,8 89 Minus 0%, Minus 5%,0 9 Minus 5%,5,05 9 Normal,75 99 Normal,58,068 7 Plus 5%,59,0 Plus 5%,60, n/a Plus 0%,6,090 Plus 0%,68,75 n/a ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 00 per ton when cooling is desirable INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. 96V005N ooling Speeds -.8" w.c. ESP) 96V005N (@." -.5" w.c. ESP; Range: 5-75 F) Minus 0% Minus 0%,58, Minus 5% Minus 5%,67,9 5 Normal 78 5 Normal,759,09 5 Plus 5% Plus 5%,87,69 8 Plus 0% Plus 0%,95,0 6 Minus 0% Minus 0%,67, 55 Minus 5%,0 707 Minus 5%,707,87 5 Normal,078 7 Normal,797,9 9 Plus 5%, 78 Plus 5%,887, 7 Plus 0%,86 88 Plus 0%,977,7 5 Minus 0%,9 8 Minus 0%,656,9 5 Minus 5%,9 88 Minus 5%,78, 5 Normal,88 97 Normal,80,77 8 Plus 5%,57 97 Plus 5%,9, 6 Plus 0%,57,00 Plus 0%,0,05 Minus 0%,589,067 Minus 0%,69,70 5 Minus 5%,678,6 Minus 5%,787,5 50 Normal,766,85 Normal,88,00 7 Plus 5%,85, Plus 5%,975,65 5 Plus 0%,9,0 Plus 0%,069,0 n/a ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 00 per ton when cooling is desirable INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. 6 SS-96V

7 96V irflow ata (cont.) 96V05N ooling Speeds -.8" w.c. ESP) 96V05N (@." -.5" w.c. ESP; Range: 5-65 F) Minus 0% Minus 0%,570,56 n/a Minus 5% 8 5 Minus 5%,657,0 6 Normal Normal,7,8 6 Plus 5% Plus 5%,8,8 58 Plus 0% Plus 0%,98, 56 Minus 0%,0 78 Minus 0%,6,79 65 Minus 5%, Minus 5%,76,5 6 Normal, 870 Normal,87,0 58 Plus 5%,79 9 Plus 5%,98,76 56 Plus 0%,5 957 Plus 0%,00, 5 Minus 0%, Minus 0%,67,5 6 Minus 5%,9 950 Minus 5%,767,8 60 Normal,99,000 Normal,860,50 57 Plus 5%,69,050 Plus 5%,95,8 55 Plus 0%,59,00 Plus 0%,06,85 5 Minus 0%,6, Minus 0%,76,9 6 Minus 5%,7,7 Minus 5%,8,9 59 Normal,80,5 Normal,98,88 56 Plus 5%,89,97 Plus 5%,0,57 5 Plus 0%,98,59 Plus 0%,0,57 5 ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 00 per ton when cooling is desirable INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. Minimum Filter Sizes Filter Size (in²) (Qty) 96V 00N 96V 060N 96V 080N () 0 x 0 or () 6 x 5 (top return) Note: Other size filters of equal or greater dimensions may be used. Filters may also be centrally located. 96V 005N 96V 05N () x 0 (bottom) or () 0 x 5 (top return) SS-96V 7

8 EHUM Wiring iagram GR YL TES: IRUIT ONNET TWO STGE GS VLVE (ITEROGERS) YL GN EM MTR HRNESS HOT SURFE IGNITER L / V HUM- OUT E 0 7 FUSE LOW FIRE PRESSUR E SWITH UTO RESET UXILIRY LIMIT ONTROL HUM- IN HUM OOL F TRIM % OOL PRFL HET F EHUM ENLE TRIM ENLE ONT FN HET OFF LY SEE TE 5 R FS T-STT G L W W Y IP SWITHES Y 5 IRUIT ONNET IRUIT MOT ONNET TWO-STGE INTEGRTE ONTROL MOULE IGSTI LE'S O V THERMOSTT ONNETIONS. SET HET NTIIPT ON ROOM THERMOSTT T 0.7 MPS.. MNUFTURER'S SPEIFIE REPLEMENT PRTS MUST E USE EN SERVIING.. UNIT MUST E PERMNENTLY GROUNE N ONFM TO N.E.. N LOL OES. LINE MNUL RESET ROLLOUT LIMIT ONTROLS (SINGLE ONTROL ON 0 ktu) UTO RESET PRIMRY LIMIT ONTROL PM LOWER OMPRTMENT HI URNER OMPRTMENT L IRULT LOWER 5 I LOWER TWO-STGE PRESSURE SWITH SSEMLY GR FRONT OVER PRESSURE SWITH. IF NY OF THE IGINL WIRE S SUPPLIE WITH THE FURNE MUST E REPLE, IT MUST E REPLE WITH WIRING MTERIL HVING TEMPERTURE RTING OF T LEST 05 $. USE OPPER ONUTS ONLY. 5. TO RELL THE LST 6 FULTS, MOST REENT TO LEST REENT, EPRESS SWITH F ME THN SEONS ILE IN STNY ( THERMOSTT INTS) 6. HUMIIFIER INSTLLTION OPTIONS: USE HUM TERMINL TO RUN HUMIIFIER URING HET LL (OMMUNITING LEGY MOES). USE HUM-IN N HUM-OUT TERMINLS TO RUN HUMIIFIER URING HET LL ( OMMUNITING MOE LEGY MOE) INEPENENTLY FROM HET LL (OMMUNITING MOE ONLY - SETUP IS ONE WITHIN OMMUNITING THERMOSTT) YL INUE RFT LOWER EHUM 5 0 V L TRNSFMER INUT OIL (ON SOME MOELS) HIGH FIRE PRESSURE SWITH V 5 V OL OES: PINK OWN ITE L LUE GRY RE YL YELLOW NGE RPLE GN GREEN LK JUNTION OX YL FLME SENS L GN HSSIS GROUN LOWER OMPRTMENT O SWITH (OPEN EN O OPEN) WRNING: ISONNET POWER EFE SERVIING. WIRING TO UNIT MUST E PROPERLY POLRIZE N GROUNE. INTEGRTE ONTROL MOULE V THERMOSTT ONNETIONS TO 5V/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION EVIE R Y W W Y G O TO R FUSE TO MIRO TO MIRO O SWITH INUT OIL (ON SOME MOELS) LINE HUM-OUT LINE LOW VOLTGE (V) LOW VOLTGE FIEL HI VOLTGE (5V) HI VOLTGE FIEL HUM E TO +V HUM-IN IGN FS TH () PS () HLI () TR () TX () UX SEE TE 6 V UTO RESET UXILIRY LIMIT ONTROLS HLO (0) PSO (7) PS () MVL () (5) HIGH FIRE PRESS. SWTIH MV (8) MVH () () + V () RX () INTEGRTE ONTROL MOULE JUNTION TERMINL INTERNL TO INTEGRTE ONTROL PLUG ONNETION ISONNET L JUNTION OX I IR IRULT LWR HUMIIFIER HUMIIFIER ELETRONI IR LENER IN HI I LWR IN LO HOT SURFE IGNITER FLME SENS 5 V L N TO 5 V/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION EVIE WRNING:ISONNET POWER EFE SERVIING. WIRING TO UNIT MUST E PROPERLY POLRIZE N GROUNE. I IR IRULT LWR N 0 V TRNSFMER MNUL RESET ROLLOUT LIMIT ONTROLS FRONT OVER PRESSURE SWITH FIEL SPLIE SWITH (PRESS.) ISONNET EQUIPMENT FIEL SWITH (TEMP.) OVERURRENT PROT. EVIE UTO RESET PRIMRY LIMIT ONTROL IGNITER LOW FIRE PRESS. SWITH PM HI GS VLVE INTEGRTE ONTROL MOULE High Voltage: isconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. lways refer to the wiring diagram on the Warning unit for the most up-to-date wiring. 00F0006- Our continuing commitment to quality products may mean a change in specifications without notice. 07 Houston, Texas 8 SS-96V