CONDENSING GAS BOILER Models 075 & 100

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1 ONDENSING GS OILER Models 075 & 100 PRTS, KITS & OPTIONL ESSORIES Ordering Instructions Order Parts through your nearest supplier. When ordering parts, obtain Model Number and Serial Number from data plate on your boiler. Include following information when ordering. Part Number Part Description oiler Model Number oiler Serial Number Manufactured by: ER International 2201 Dwyer venue, Utica NY web site:

2 TLE OF ONTENTS Jacket Kits...3 Heat Exchanger Kits...4 urner Kits...5 Igniter Kit...6 Flame Sensor Kit...6 Gas Valve Kits...7 Gas Line Kit...8 lower Kit...9 ondensate ollector Kit ondensate Trap Kit ontrol Module Kit User Interface Kit Wire Harness Kit Service/Starter Kit Misc. Parts Optional ccessories

3 JKET KITS H G F D E Jacket Kit # Jacket Gasket Kit # Jacket Latch / lip Kit - Door # ER97 Jacket Kit # Jacket Latch Screws - 4 Jacket Latch - Door - 2 Jacket Hinge Screws - 5 D Jacket Hinge - 1 E Jacket Gasket Ft. F Jacket - 1 G Plastic Smoked over H Logo ezel ER97 Jacket Gasket Kit # E Jacket Gasket Ft * Instructions ER97 Jacket Latch/lip Kit # Jacket Latch Screws - 8 Jacket Latch - Door - 2 * Instructions

4 HET EXHNGER KITS Heat Exchanger Kit # Heat Exchanger Kit # ER Heat Exchanger Kit # Heat Exchanger Module (includes: urner Kit, Igniter, Flame Rod) - 1 Fitting, ompression 90, 20 mm tube x 3/4 NPT - 2 * Instructions ER Heat Exchanger Kit # Heat Exchanger Module (includes: urner Kit, Igniter, Flame Rod) - 1 Fitting ssembly, ompression 90, 20 mm tube x 3/4 NPT - 2 * Instructions

5 URNER KITS D Replacement urner Kit # Replacement urner Kit # urner Inspection Kit # ER Replacement urner Kit # /4-20 Nut - 4 urner Sleeve, Refractory 75/100 ER97-1 urner 75K TU - 1 D Gasket, ir/fuel Inlet - 1 * Instructions ER Replacement urner Kit # /4-20 Nut - 4 urner Sleeve, Refractory 75/100 ER97-1 urner 100K TU - 1 D Gasket, ir/fuel Inlet - 1 * Instructions ER97 075/100 urner Inspection Kit # /4-20 Nut - 4 urner Sleeve, Refractory 75/100 ER97-1 D Gasket, ir/fuel Inlet - 1 * Instructions

6 IGNITER KIT Igniter Kit # ER97 Igniter Kit # , Nut - 2 Igniter 075, Igniter Gasket - 1 * Instructions FLME SENSOR KIT Flame Rod Kit # ER97 Flame Sensor Kit # , Nut - 2 Sensor Flame - 1 * Instructions

7 GS VLVE KITS D Gas Valve Kit # Gas Valve Kit # ER Gas Valve Kit # Gas Valve ER97, 75, 120V, VK4115V /2" Flange O-Rings & Screws Screw, T25 Torx - 2 D Gasket, ork * Instructions ER Gas Valve Kit # Gas Valve ER97, 100, VK4115V /2" Flange O-Rings & Screws Screw, T25 Torx - 2 D Gasket, ork * Instructions

8 GS LINE KIT Flexible Gas Line Kit # ER97 Flexible Gas Line Kit # Flexible Gas Line 23" - 1 Screw, 12-24x1/2 Type F, Philips, PH Zinc - 2 * Instructions

9 LOWER KIT E D lower Motor Kit # ER97 lower Kit # Gasket, Fan/Transition Piece Screw,10-24 X 1/2" SS Socket Head ap - 4 lower, 120 V 50/60 Hz - 1 D Screw, T25 Torx - 2 E Gasket, ork * Instructions

10 ONDENSTE OLLETOR KIT J D I E H F G ondensate ollector Kit # /100 ondensate ollector Kit # Flexible oupling - 1 ap black vinyl 3/16" lamp, Spring Tension D Hose arb E O-Ring for ondensate ollector F 1/4-20 Hex Flange Nut - 4 G Flue ollector racket H ondensate ollector Plastic - 1 I Sensor, Vent Temperature J Hose lamp - 2 * Instructions

11 ONDENSTE TRP KIT D ondensate Trap Kit # ER97 ondensate Trap Kit # ollet lip, 1-1/8" ondensate Trap arbed Elbow - 1 D Nipple - 1 * Instructions

12 ONTROL MODULE KIT ontrol oard Kit # ER97 ontrol Module Kit # ontrol Module - 1 Screw, 8-32x3/8, HWH, Slot Self Tapping - 2 Fuse, 3.15 ac, 250V, Slo-lo Glass 5x20mm (dditional fuse is included with control module on oiler) * Instructions USER INTERFE KIT User Interface Kit # ER97 User Interface Kit # User Interface ontrol - 1 Screw, 8x1/2, HWH, Slot, SZN - 2 * Instructions

13 WIRE HRNESS KIT Wire Harness Kit # ER97 Wire Harness Kit # DESRIPTION PRT # QTY Main oiler Wiring ssembly Harness V Wire Harness, From oiler Interface Module to High Voltage Terminal lock - 1 Low Volt Terminal lock Harness - 1 Universal ushing 7/8"OD, Heyco Screw, #6-32X3/4, Philips, Type F Zinc - 2 Screw, 6x3/8, Type HPH, SZN - 2 Screw, 8-32x5/16, Self Tapping, Ground, Green - 2 Grommet,.438: ID x.938" OD, Heyco G Instructions SERVIE/STRTER KIT Service/ Starter Kit # ER97 Service/Starter Kit # DESRIPTION PRT # QTY Rocker Switch (Service Switch) Receptacle (uxillary Power Outlet) Transformer, 120V Primary, 24 Volt Secondary, 15 V reaker, 5MP, 250V, W28-XQ Frame, Terminal lock, Phoenix Relay, 120 V, Omron G2R-1-T Screw, 2.5 x 6MM, Type TR-M, T8, DR, Zinc (for frame) Screw, 6 x 3/8, Type HPH, SZN - 2 Instructions

14 MIS. PRTS Replacement Parts DESRIPTION PRT # Replacement Parts DESRIPTION PRT # Igniter able Safety Relief Valve (30 PSI) onbraco VR Sight Glass ir Vent, Watts FV- 4M1, 1/4 NPT Pump, Grundfos UP15-42F Wall racket oiler Drain Valve ap black vinyl 3/16" LWO, Hydrolevel Safeguard 1100 MINI, 24 V High Temperature Supply Switch Replacement Part DESRIPTION PRT # Not Shown Sensor, Outdoor Sensor, Return Water Not Shown Gauge, Temperature Pressure, 2" shank, Sensor, Flue Not Shown Fuse, 3.15 ac, 250V, Slo-lo Glass 5x20mm ollet lip, 1-1/8" all Valve 1/2" Female NPT x 5/8", FLR (Gas Shutoff valve)

15 OPTIONL ESSORIES onversion Kit # ER Gas onversion Kit # DESRIPTION PRT # QTY Orifice, LP, ER Label, "onverted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions onversion Kit # ER Gas onversion Kit # DESRIPTION PRT # QTY Orifice, LP, ER Label, "onverted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions oncentric Vent Kits DESRIPTION PRT # 2" oncentric Vent Kit " oncentric Vent Kit Multi oiler Sensor Kit # ER97 Multi oiler Sensor Kit # DESRIPTION PRT # QTY Sensor, 12K, NT, 6x45MM Well, 1/2 NPT opper/rass Sensor Well Lock lip Instructions, Multi oiler Sensor

16 Manufactured by: ER International 2201 Dwyer venue, Utica NY web site:

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