Models WALL MOUNTED CONDENSING GAS BOILER PARTS, KITS & OPTIONAL ACCESSORIES DKVLT-075 DKVLT-150 DKVLT-050 DKVLT-200 DKVLT-299

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1 Models DKVLT-050 DKVLT-075 DKVLT-100 DKVLT-150 DKVLT-200 DKVLT-299 WLL MOUNTED CONDENSING GS OILER PRTS, KITS & OPTIONL CCESSORIES ORDERING INSTRUCTIONS Order Parts through your nearest supplier. When ordering parts, obtain Model Number and Serial Number from data plate on your boiler. Include following information when ordering. Part Number Part Description oiler Model Number oiler Serial Number Manufactured by: ECR International Inc Dwyer venue, Utica, NY Tel PN REV. D [09/15/2017]

2 TLE OF CONTENTS dditional Heating Device Kit...23 ir Filter Kit lower Kit - 050/075/100/150/200 MH...12 lower Kit MH...13 urner Inspection Kit... 6 urner Replacement Kits... 6 Concentric Vent Kits...23 Condensate Collector Kit 050/075/ Condensate Collector Kit 150/ Condensate Trap Kits...15 Control Module Kit...18 Flame Sensor Kits... 9 Flexible Gas Line Kits...14 Floor Stand Kit...22 Gas Conversion Kits...21 Gas Valve Kit MH...11 Gas Valve Kits - 050/075/100/150/200 MH...10 Heat Exchanger Kits... 4 Heat Exchanger Kits... 5 Heat Exchanger Surface Temperature Switch Kits...20 High ltitude Kit...22 Igniter Kits... 8 Jacket Kits... 3 Misc. Replacement Parts...24 Misc. Replacement Parts - Conti...25 Multi oiler Sensor Kit...23 User Interface Kit...18 Wire Harness Kits...19 QUICK INDEX

3 JCKET KITS Jacket Kit # Item DESCRIPTION PRT # QTY Jacket with ezel, Gasket and Hook and Latch Jacket Kit # Item DESCRIPTION PRT # QTY Jacket with ezel, Gasket and Hook and Latch Jacket Kit # Item DESCRIPTION PRT # QTY Jacket with ezel, Gasket and Hook and Latch - 1 3

4 HET EXCHNGER KITS Heat Exchanger 050, 075, 100, 150, 200 MH Heat Exchanger with Integrated Flue Collector MH 4

5 HET EXCHNGER KITS Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # ITEM DESCRIPTION PRT # QTY Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 25 mm tube x 1 NPT - 2 * Instructions Heat Exchanger Kit # Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 25 mm tube x 1 NPT * Instructions 050 Heat Exchanger Kit # ITEM DESCRIPTION PRT # QTY Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # Heat Exchanger Module (includes: Heat Exchanger Coil, Top Cap, Igniter, Flame Sensor with Flue Collector Installed) Fitting, Compression 90, 25 mm tube x 1 NPT - 2 * Instructions

6 URNER REPLCEMENT KITS D C Replacement Inspection Kit # /075/100/150/200 urner Inspection Kit # ITEM DESCRIPTION PRT # QTY 1/4-20 Nut - 8 urner Sleeve, Refractory - 1 D Gasket, ir/fuel Inlet - 1 * Fiber Gasket - 1 * Igniter Gasket - 1 * 8-32 Hex Nut - 4 * Instructions urner Inspection Kit # Replacement Inspection Kit # ITEM DESCRIPTION PRT # QTY 1/4-20 Nut - 8 urner Sleeve, Refractory - 1 D Gasket, ir/fuel Inlet - 1 * Fiber Gasket - 1 * Igniter Gasket - 1 * 8-32 Hex Nut - 4 * Instructions Replacement urner Kit # includes all 050 Replacement urner Kit # ITEM DESCRIPTION PRT # QTY 1/4-20 Nut - 4 urner Sleeve, Refractory - 1 C urner 50K TU - 1 D Fiber Gasket - 1 * Igniter Gasket - 1 * 8-32 Hex Nut - 2 * Instructions

7 URNER REPLCEMENT KITS urner Replacement Kits - Conti. 075 Replacement urner Kit # /4-20 Nut - 4 Replacement urner Kit # urner Sleeve, Refractory - 1 C urner 75K TU - 1 D Fiber Gasket - 1 * Igniter Gasket - 1 * 8-32 Hex Nut - 2 * Instructions Replacement urner Kit # /4-20 Nut - 4 Replacement urner Kit # urner Sleeve, Refractory - 1 C urner 100K TU - 1 D Fiber Gasket - 1 * Igniter Gasket - 1 * 8-32 Hex Nut - 2 * Instructions Replacement urner Kit # Replacement urner Kit # /200 Replacement urner Kit # /4-20 Nut - 4 urner Sleeve, Refractory - 1 C urner 150K TU - 1 D Fiber Gasket - 1 * Igniter Gasket - 1 * 8-32 Hex Nut - 2 * Instructions Replacement urner Kit # /4-20 Nut - 4 urner Sleeve, Refractory 299 MH - 1 C urner 299K TU - 1 D Fiber Gasket - 1 * Igniter Gasket - 1 * 8-32 Hex Nut - 2 * Instructions

8 IGNITER KITS C Igniter Kit # Igniter Kit # /075/100 Igniter Kit # ITEM DESCRIPTION PRT # QTY 8-32, Hex Nut - 2 Igniter - 1 C Igniter Gasket - 1 * Instructions /200/299 Igniter Kit # ITEM DESCRIPTION PRT # QTY 8-32 Hex Nut - 2 Igniter - 1 C Igniter Gasket - 1 * Instructions

9 FLME SENSOR KITS Flame Rod Kit # Flame Rod Kit # Flame Rod Kit # /075/100 Flame Sensor Kit # ITEM DESCRIPTION PRT # QTY 8-32 Hex Nut - 2 Sensor Flame - 1 * Instructions /200 Flame Sensor Kit # ITEM DESCRIPTION PRT # QTY 8-32 Hex Nut - 2 Sensor Flame - 1 * Instructions Flame Sensor Kit # ITEM DESCRIPTION PRT # QTY 8-32 Hex Nut - 2 Sensor Flame 299 MH - 1 * Instructions

10 GS VLVE KITS - 050/075/100/150/200 MH D C Gas Valve Kit # items listed Gas Valve Kit # items listed Gas Valve Kit # items listed Gas Valve Kit # items listed Gas Valve Kit # items listed 050 Gas Valve Kit # Gas Valve, 050, VK4115V, Venturi included - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # Gas Valve, 075, VK4115V, Venturi included - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # Gas Valve, 100, VK4115V, Venturi included - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # Gas Valve, 150, VK4115F, Venturi included - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # Gas Valve, 200, VK4115F, Venturi included - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions

11 GS VLVE KIT MH Gas Valve Kit # items listed 299 Gas Valve Kit # Gas Valve, 299, VR Gas Valve Flange Kit - 1 * Instructions

12 LOWER KIT - 050/075/100/150/200 MH E D C lower Motor Kit # lower Motor Kit # lower Motor Kit # /075/100 lower Kit # ITEM DESCRIPTION PRT # QTY Gasket, Fan/Transition Piece Screw,10-24 X 1/2" Socket Head Cap - 4 C lower, 120 V 50/60 HZ, RG130/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions lower Kit # Gasket, Fan/Transition Piece Screw,10-24 X 1/2" Socket Head Cap - 4 C lower, 120 V 50/60 HZ, RG148/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions lower Kit # Gasket, Fan/Transition Piece Screw,10-24 X 1/2" SS Socket Head Cap - 4 C lower, 120 V 50/60 HZ, RG148/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions lower Kit # High ltitude lower Motor Kit # Gasket, Fan/Transition Piece Screw,10-24 X 1/2" SS Socket Head Cap - 4 C lower, 120 V 50/60 HZ,130 W RG148/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions

13 LOWER KIT MH D C 299 lower Kit # lower Motor Kit # ITEM DESCRIPTION lower, 120 V 50/60 HZ, NRG137, Venturi Integrated Gasket, Fan/Transition Piece C D * Fibert Gasket ¼-20 Hex Flange Nut Instructions 13 PRT # - QTY

14 FLEXILE GS LINE KITS Flexible Gas Line Kit # Flexible Gas Line Kit # Flexible Gas Line Kit # /075/100 Flexible Gas Line Kit # ITEM DESCRIPTION PRT # QTY Flexible Gas Line 23½" - 1 Screw, 12-24x1/2 Type F - 2 * Instructions /200 Flexible Gas Line Kit # Flexible Gas Line 28" - 1 Screw, 12-24x1/2 Type F - 2 * Instructions Flexible Gas Line Kit # Flexible Gas Line 15" - 1 Screw, 12-24x1/2 Type F - 2 * Instructions

15 CONDENSTE TRP KITS C D Condensate Trap Kit # Condensate Trap Kit # Condensate Trap Kit #55000xxxx 050/075/100 Condensate Trap Kit # ITEM DESCRIPTION PRT # QTY Collet Clip, 1-1/8" Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, arbed 3/4" - 1 * Instructions /200 Condensate Trap Kit # Collet Clip, 1-1/8" Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, arbed 3/4" - 1 * Instructions Condensate Trap Kit # Collet Clip, 1-1/8" Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, arbed 3/4" - 1 * Instructions

16 CONDENSTE COLLECTOR KIT 050/075/100 J C D I E H F G Condensate Collector Kit # items listed 050/075/100 Condensate Collector Kit # ITEM DESCRIPTION PRT # QTY Flexible Coupling - 1 Cap black vinyl 3/16" C Clamp, Spring Tension D Hose arb E O-Ring for Condensate Collector F 1/4-20 Hex Flange Nut - 4 G Flue Collector racket H Condensate Collector Plastic - 1 I Sensor, Vent Temperature J Hose Clamp - 2 * Instructions

17 CONDENSTE COLLECTOR KIT 150/200 J D C E I F G H Condensate Collector Kit # items listed 150/200 Condensate Collector Kit # ITEM DESCRIPTION PRT # QTY Flexible Coupling - 1 Cap black vinyl 3/16" C Clamp, Spring Tension D Sensor, Vent Temperature E Hose arb F O-Ring for Condensate Collector G 1/4-20 Hex Flange Nut - 3 H Flue Collector racket I Condensate Collector Plastic - 1 J Hose Clamp - 2 * Instructions NOTE: 299 CONDENSTE COLLECTOR SOLD WITH HET EXCHNGER (SEE PGES 4 & 5) 17

18 C CONTROL MODULE KIT Control oard Kit # /075/100/150/200/299 Control Module Kit # ITEM DESCRIPTION PRT # QTY Control Module - 1 Screw, 8-32x3/8, HWH, Slot Self Tapping - 4 C Fuse, 3.15 ac, 250V, Slo-lo Glass 5x20mm fuse is included with control module on oiler) (dditional * Instructions NOTE: IF OILER HS EEN CONVERTED TO HIGH LTITUDE - REPLCE EXISTING CONTROL WITH HIGH LTITUDE KIT ONLY. SEE PGE 25. USER INTERFCE KIT User Interface Kit # /075/100/150/200/299 User Interface Kit # ITEM DESCRIPTION PRT # QTY User Interface Control - 1 Screw, 8-32 x 1/2" Type - 2 * Instructions

19 WIRE HRNESS KITS Wire Harness Kit # items listed 050/075/100 Wire Harness Kit # DESCRIPTION PRT # QTY Main oiler Wiring ssembly Harness 50/75/100-1 User Interface Wire Harness - 1 Strain Relief ushing - 1 Low Voltage Terminal lock Clip - 5 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions Wire Harness Kit # items listed 150/200 Wire Harness Kit # Main oiler Wiring ssembly Harness 150/200-1 User Interface Wiring Harness - 1 Strain Relief Cord Grip - 1 Low Voltage Terminal lock Clip - 5 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions Wire Harness Kit # items listed 299 Wire Harness Kit # Main oiler Wiring ssembly Harness User Interface Wiring Harness - 1 Strain Relief Cord Grip - 1 Strain Relief Nut - 1 Low Voltage Terminal lock Clip - 5 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions

20 HET EXCHNGER SURFCE TEMPERTURE SWITCH KITS Heat Exchanger Surface Temperature Switch 50/75/100 Kit # Wire Harness Kit # Wire Harness Kit # Wire Harness Kit # DESCRIPTION PRT # QTY Temperature Switch racket 50/75/100-1 Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions Heat Exchanger Surface Temperature Switch 150/200 Kit # Temperature Switch racket 150/200-1 Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions Heat Exchanger Surface Temperature Switch 299 Kit # Temperature Switch racket Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions

21 GS CONVERSION KITS Conversion Kit # Conversion Kit # Conversion Kit # Conversion Kit # Conversion Kit # Conversion Kit # Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP, 3.8mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP, 3.9mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP, 4.6mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP, 5.4mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP,5.9mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP,9.6mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions

22 OPTIONL CCESSORIES High ltitude Kit 050/075/100/150/299 High ltitude Kit # ITEM DESCRIPTION PRT # QTY High ltitude Kit # items listed Control Module - High ltitude ft. - 1 High ltitude label - 1 NOT SHOWN Instructions, High ltitude ir Filter Kit 299 ir Filter Kit # ITEM DESCRIPTION PRT # QTY ir Filter with Hose Clamp and Screw - 1 NOT SHOWN Instructions, 299 ir Filter Floor Stand Kit WLL MOUNT RCKET NOT INCLUDED WITH FLOOR STND KIT Floor Stand Kit # items listed Floor Stand Kit # DESCRIPTION PRT # QTY Left Upright - not interchangeable - 1 Right Upright - not interchangeable - 1 ase Leg - 2 race - 2 Upper Cross Member - 1 Lower Cross Member - 1 ase Foot - 4 1/4-20 x ⅝ Serrated Hex Flange Head olt /4-20 Serrated Hex Flange Head Nut /16-18 x ¾ Serrated Hex Head olt - 4 5/16-18 Serrated Flange Head Nut - 4 Instructions, Floor Stand Common Vent Flue Check Valve Kit 150/200/299 Common Vent Flue Check Valve Kit E *Note: Only compatible with DuraVent vent pipe. C D F G H ITEM DESCRIPTION QTY 2 Piece ack Flow Valve 1 6" Locking and 1 C 4 " Locking and 1 D 3" to 4" Increaser 1 E 3" Locking and 3 F 3" 45 Elbow 2 G 3" dapter for PVC Coupler 1 H dapter Connector 1 - Instructions 1 22

23 OPTIONL CCESSORIES Stainless oiler larm Signal Output Kit # DESCRIPTION PRT # Qty larm Output Wire Harness lternate larm Ouput Wire Harness Kit Instructions Concentric Vent Kits DESCRIPTION PRT # 2" Concentric Vent Kit (1) " Concentric Vent Kit (2) " Concentric Vent Kit (3) (1) 2" For use with 050/075/100 (2) 3" For use with (3) 4" For use with 299 Multi oiler Sensor Kit # Multi oiler Sensor Kit # DESCRIPTION PRT # QTY Sensor, 12K, NTC, 6x45MM Well, 1/2 NPT Copper/rass Sensor Well Lock Clip Instructions, Multi oiler Sensor dditional Heating Device Connection Kit (ie. Solar, Wood, etc.) Kit # Kit # DESCRIPTION PRT # QTY R822 Control Z140C 2 System Sensor System Sensor Well Well Clip Kit Instructions

24 MISC. REPLCEMENT PRTS Replacement Parts DESCRIPTION PRT # Igniter Cable 050/075/100/150/ Ignitor Cable Replacement Parts DESCRIPTION PRT # Sensor, Return Water (050/075/100) Sensor, Return Water (150/200/299) Sight Glass Sensor, Flue Pump, Grundfos UP15-42F (050/075/100) Clamp, 1-1/8" Spring Tension for Condensate Trap Pump, Grundfos UP26-99 (150/200) all Valve 1/2" Female NPT x 5/8", FLR (Gas Shutoff valve) (050/075/100/150/200/299) * Pump, Grundfos UPS FC (299) all Valve 3/4" Female (Gas Shutoff valve) (299) *Pump, Taco 1/2 HP, (299) ***Safety Relief Valve (30 PSI) Conbraco VR *Pump, & G 1/2 HP, (299) ir Vent, Watts FV- 4M1, 1/4 NPT oiler Drain Valve Wall racket Sizes 050/075/ LWCO, Hydrolevel Safeguard 1100 MINI, 24 VC Wall racket Sizes 150/200/ LWCO, Taco 1100 (299) Cap lack Vinyl 3/16" High Temperature Supply Switch Clamp, Spring Tension for lack Vinyl Cap

25 MISC. REPLCEMENT PRTS - CONTI. Replacement Parts DESCRIPTION PRT # Replacement Parts DESCRIPTION PRT # Temperature Switch L300-40F Relay, 120 VC, Sensor, Outdoor Latch, Wire ale, 1-3/8" Gap ** Gauge, Temperature Pressure, 2" shank (0 ~ 75 psi) Hook, Draw Latch ** Gauge, Temperature Pressure, 2" shank (0 ~ 200 psi) G00501 Condensate Hose 3/4"OD x 3.75" 050/075/100 mbh Condensate Hose 3/4"OD x 5" 150/200 mbh Fuse, 3.15 C, 250V, Slo- lo Glass 5x20mm * When ordering an optional pump other than factory supplied, 4 field sourced proper length bolts may be required. ** For low pressure system, use 0~75 psi factory supplied pressure temperature gauge. For system pressure higher than 60 psi, use optional or field sourced 0~200 psi pressure temperature gauge. *** For heating system with system pressure high than 25 psi, field source proper Safety relief valve. 25

26 QUICK INDEX KIT NME KIT NO. PPLIED ON MODELS INSTRUCTION NO. dditional Heating Device Connection Kit ü ü ü ü ü ü ir Filter Kit ü larm Signal Output Kit ü ü ü ü ü ü lower Replacement Kit lower High ltitude Replacement Kit urner Replacement Kit urner Inspection Kit Concentric Vent Kit Condensate Collector Replacement Kit Condensate Trap Replacement Kit Control Module Replacement Kit Flame Sensor Replacement Kit Flexible Gas Line Replacement Kit ü ü ü ü ü ü ü ü ü ü ü ü ü (2") ü ü (3") ü ü ü ü ü ü ü ü ü N/ ü ü ü ü ü ü ü ü ü ü ü Floor Stand Kit ü ü ü ü ü ü

27 QUICK INDEX - CONTI. KIT NME KIT NO. PPLIED ON MODELS INSTRUCTION NO. Gas Valve (utomatic) Replacement Kit Heat Exchanger Surface Temperature Switch Kit Heat Exchanger Replacement Kit High ltitude Kit Igniter Replacement Kit Jacket Replacement Kit LP Gas Conversion Kit Multi oiler Sensor Kit User Interface Replacement Kit Wire Harness Replacement Kit ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü N/ ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü

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