WALL MOUNTED CONDENSING GAS BOILER. Models PARTS, KITS & OPTIONAL ACCESSORIES DKVLT-200 DKVLT-075 DKVLT-100 DKVLT-150 DKVLT-299
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1 Models DKVLT-050 DKVLT-075 DKVLT-100 DKVLT-150 DKVLT-200 DKVLT-299 WLL MOUNTED CONDENSING GS OILER PRTS, KITS & OPTIONL CCESSORIES Ordering Instructions Order Parts through your nearest supplier. When ordering parts, obtain Model Number and Serial Number from data plate on your boiler. Include following information when ordering. Part Number Part Description oiler Model Number oiler Serial Number n ISO Certified Company 2201 Dwyer venue, Utica NY web site: P/N# , Rev. F [04/2013]
2 TLE OF CONTENTS lower Kit - 050/075/100/150/200 Mbh lower Kit Mbh urner Inspection Kit 50/075/100/150/200 Mbh... 6 urner Replacement Kits... 6 Concentric Vent Kits Condensate Collector Kit 050/075/100 Mbh Condensate Collector Kit 150/200 Mbh Condensate Trap Kits Control Module Kit Flame Sensor Kit... 9 Flexible Gas Line Kits Gas Conversion Kits Gas Valve Kit Mbh Gas Valve Kits - 050/075/100/150/200 Mbh Heat Exchanger Kits... 4 Heat Exchanger Surface Temperature Switch Kits High ltitude Kit 050/075/100/150/299 Mbh Igniter Kits... 8 Jacket Kits... 3 Misc. Replacement Parts Misc. Replacement Parts - Conti Multi oiler Sensor Kit User Interface Kit Wire Harness Kits Quick Index
3 JCKET KITS 050/075/100 Upper Jacket Kit # Item DESCRIPTION PRT # QTY Upper Jacket w/gasket /200 Upper Jacket Kit # Item DESCRIPTION PRT # QTY Upper Jacket w/gasket Upper Jacket Kit # Item DESCRIPTION PRT # QTY Upper Jacket w/gasket - 1 C Jacket Kit Jacket Kit Jacket Kit /075/100 Lower Jacket Kit # Item DESCRIPTION PRT # QTY Lower Jacket ssembly w/gasket - 1 Plastic ezel C Rocker Switch 10,250V,LR /200 Lower Jacket Kit # Item DESCRIPTION PRT # QTY Lower Jacket ssembly w/gasket - 1 Plastic ezel C Rocker Switch 10,250V,LR Lower Jacket Kit # Item DESCRIPTION PRT # QTY Lower Jacket ssembly w/gasket - 1 Plastic ezel C Rocker Switch 10,250V,LR
4 HET EXCHNGER KITS Heat Exchanger Kit - 050, 075, 100, 150, 200 MH Heat Exchanger Kit with Flue Collector MH 4
5 HET EXCHNGER KITS 050 Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # ITEM DESCRIPTION PRT # QTY Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # ITEM DESCRIPTION PRT # QTY Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 25 mm tube x 1 NPT - 2 * Instructions Heat Exchanger Kit # Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 Fitting, Compression 90, 25 mm tube x 1 NPT - * Instructions Heat Exchanger Kit # Heat Exchanger Module (includes: Heat Exchanger Coil, Top Cap, Igniter, Flame Sensor with Flue Collector Installed) 2-1 Fitting, Compression 90, 25 mm tube x 1 NPT - 2 * Instructions
6 URNER REPLCEMENT KITS D C Replacement Inspection Kit # /075/100/150/200 urner Inspection Kit # ITEM DESCRIPTION PRT # QTY 1/4-20 Nut - 8 urner Sleeve, Refractory - 1 D Gasket, ir/fuel Inlet - 1 * 50/075/100-1 O-ring 150/200-1 * 8-32 Hex Nut - 4 * Instructions urner Inspection Kit # Replacement Inspection Kit # ITEM DESCRIPTION PRT # QTY 1/4-20 Nut - 8 urner Sleeve, Refractory - 1 D Gasket, ir/fuel Inlet - 1 * O-ring * 8-32 Hex Nut - 4 * Instructions Replacement urner Kit # Replacement urner Kit # ITEM DESCRIPTION PRT # QTY 1/4-20 Nut - 4 urner Sleeve, Refractory - 1 C urner 50K TU - 1 D urner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions
7 urner Replacement Kits - Conti. URNER REPLCEMENT KITS 075 Replacement urner Kit # /4-20 Nut - 4 urner Sleeve, Refractory - 1 Replacement urner Kit # C urner 75K TU - 1 D urner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions Replacement urner Kit # /4-20 Nut - 4 urner Sleeve, Refractory - 1 Replacement urner Kit # C urner 100K TU - 1 D urner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions /200 Replacement urner Kit # /4-20 Nut - 4 urner Sleeve, Refractory - 1 Replacement urner Kit # Replacement urner Kit # C urner 150K TU - 1 D urner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions Replacement urner Kit # /4-20 Nut - 4 urner Sleeve, Refractory 299 MH - 1 C urner 299K TU - 1 D urner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions
8 IGNITER KITS C Igniter Kit # Igniter Kit # /075/100 Igniter Kit # ITEM DESCRIPTION PRT # QTY 8-32, Hex Nut - 2 Igniter - 1 C Igniter Gasket - 1 * Instructions /200/299 Igniter Kit # ITEM DESCRIPTION PRT # QTY 8-32 Hex Nut - 2 Igniter - 1 C Igniter Gasket - 1 * Instructions
9 FLME SENSOR KITS 050/075/100 Flame Sensor Kit # Flame ITEM DESCRIPTION PRT # QTY Rod Kit 8-32 Hex Nut - 2 # Sensor Flame - 1 * Instructions /200 Flame Sensor Kit # Flame ITEM DESCRIPTION PRT # QTY Rod Kit 8-32 Hex Nut - 2 # Sensor Flame - 1 * Instructions Flame Sensor Kit # Flame ITEM DESCRIPTION PRT # QTY Rod Kit 8-32 Hex Nut - 2 # Sensor Flame 299 MH - 1 * Instructions
10 GS VLVE KITS - 050/075/100/150/200 MH D C Gas Valve Kit # Gas Valve Kit # Gas Valve Kit # Gas Valve Kit # Gas Valve Kit # Gas Valve Kit # Gas Valve, 050, VK4115V - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # Gas Valve, 075, VK4115V - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # Gas Valve, 100, VK4115V - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # Gas Valve, 150, VK4115F - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # Gas Valve, 200, VK4115F - 1 Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions
11 GS VLVE KIT MH Gas Valve Kit # Gas Valve Kit # Gas Valve, 299, VR Gas Valve Flange Kit - 1 * Instructions
12 LOWER KIT - 050/075/100/150/200 MH E D C lower Motor Kit # lower Motor Kit # lower Motor Kit # /075/100 lower Kit # ITEM DESCRIPTION PRT # QTY Red Gasket, Fan/Transition Piece Screw,10-24 X 1/2" Socket Head Cap - 4 C lower, 120 V 50/60 HZ, RG130/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions lower Kit # Red Gasket, Fan/Transition Piece Screw,10-24 X 1/2" Socket Head Cap - 4 C lower, 120 V 50/60 HZ, RG148/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions lower Kit # Red Gasket, Fan/Transition Piece Screw,10-24 X 1/2" SS Socket Head Cap - 4 C lower, 120 V 50/60 HZ, RG148/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions
13 LOWER KIT MH D C lower Motor Kit # lower Kit # ITEM DESCRIPTION PRT # QTY lower, 120 V 50/60 HZ, NRG137 Red Gasket, Fan/Transition Piece C Gasket D ¼-20 Hex Flange Nut - 4 * Instructions
14 FLEXILE GS LINE KITS Flexible Gas Line Kit # Flexible Gas Line Kit # Flexible Gas Line Kit # /075/100 Flexible Gas Line Kit # ITEM DESCRIPTION PRT # QTY Flexible Gas Line 23½" - 1 Screw, 12-24x1/2 Type F - 2 * Instructions /200 Flexible Gas Line Kit # Flexible Gas Line 28" - 1 Screw, 12-24x1/2 Type F - 2 * Instructions Flexible Gas Line Kit # Flexible Gas Line 15" - 1 Screw, 12-24x1/2 Type F - 2 * Instructions
15 CONDENSTE TRP KITS C 050/075/100 Condensate Trap Kit # ITEM DESCRIPTION PRT # QTY D Condensate Trap Kit # Condensate Trap Kit # Condensate Trap Kit #55000xxxx Collet Clip, 1-1/8" Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, arbed 3/4" - 1 * Instructions /200 Condensate Trap Kit # Collet Clip, 1-1/8" Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, arbed 3/4" - 1 * Instructions Condensate Trap Kit # Collet Clip, 1-1/8" Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, arbed 3/4" - 1 * Instructions
16 CONDENSTE COLLECTOR KIT 050/075/100 J C D I E H F G Condensate Collector Kit # /075/100 Condensate Collector Kit # ITEM DESCRIPTION PRT # QTY Flexible Coupling - 1 Cap black vinyl 3/16" C Clamp, Spring Tension D Hose arb E Gasket, Condensate Collector F 1/4-20 Hex Flange Nut - 4 G Flue Collector racket H Condensate Collector Plastic - 1 I Sensor, Vent Temperature J Hose Clamp - 2 * Instructions
17 CONDENSTE COLLECTOR KIT 150/200 J C D E I F G H Condensate Collector Kit # /200 Condensate Collector Kit # ITEM DESCRIPTION PRT # QTY Flexible Coupling - 1 Cap black vinyl 3/16" C Clamp, Spring Tension D Sensor, Vent Temperature E Hose arb F Gasket, Condensate Collector G 1/4-20 Hex Flange Nut - 3 H Flue Collector racket I Condensate Collector Plastic - 1 J Hose Clamp - 2 * Instructions NOTE: 299 CONDENSTE COLLECTOR SOLD WITH HET EXCHNGER (SEE PGES 4 & 5) 17
18 CONTROL MODULE KIT C Control oard Kit # /075/100/150/200/299 Control Module Kit # ITEM DESCRIPTION PRT # QTY Control Module - 1 Screw, 8-32x3/8, HWH, Slot Self Tapping - 2 C Fuse, 3.15 ac, 250V, Slo-lo Glass 5x20mm (dditional fuse is included with control module on oiler) * Instructions NOTE: IF OILER HS EEN CONVERTED TO HIGH LTITUDE - REPLCE EXISTING CONTROL WITH HIGH LTITUDE KIT ONLY. SEE PGE
19 USER INTERFCE KIT 050/075/100/150/200/299 User Interface Kit # User Interface Kit # ITEM DESCRIPTION PRT # QTY User Interface Control - 1 Screw, 8-32 x 1/2" Type - 2 * Instructions
20 WIRE HRNESS KITS Wire Harness Kit # /075/100 Wire Harness Kit # DESCRIPTION PRT # QTY Main oiler 120V Wiring ssembly Harness to High Voltage Terminal - 1 lock 50/075/100 24V Wire Harness, From oiler Interface Module to Low Voltage Terminal lock - 1 Universal ushing 7/8"OD, Heyco Screw, 6x3/8, Type HPH, SZN - 2 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions Wire Harness Kit # /200 Wire Harness Kit # DESCRIPTION PRT # QTY Main oiler 120V Wiring ssembly Harness to High Voltage Terminal - 1 lock 150/200 24V Wire Harness, From oiler Interface Module to Low Voltage Terminal lock - 1 Strain Relief on Pump, 1/2 NPT, Hub - 1 Screw, 6x3/8, Type HPH, SZN - 2 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions Wire Harness Kit # Wire Harness Kit # DESCRIPTION PRT # QTY Main oiler 120V Wiring ssembly Harness to High Voltage Terminal - 1 lock 150/200 24V Wire Harness, From oiler Interface Module to Low Voltage Terminal lock - 1 Strain Relief on Pump, 1/2 NPT, Hub - 1 Screw, 6x3/8, Type HPH, SZN - 2 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions
21 HET EXCHNGER SURFCE TEMPERTURE SWITCH KITS Heat Exchanger Surface Temperature Switch 50/75/100 Kit # DESCRIPTION PRT # QTY Wire Temperature Switch racket 50/75/100 Harness Kit - 1 # Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions Heat Exchanger Surface Temperature Switch 150/200 Kit # Wire Harness Kit # Wire Harness Kit # Temperature Switch racket 150/200-1 Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions Heat Exchanger Surface Temperature Switch 299 Kit # Temperature Switch racket Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions
22 GS CONVERSION KITS 050 Gas Conversion Kit # DESCRIPTION PRT # QTY Conversion Kit # Conversion Kit # Conversion Kit # Conversion Kit # Conversion Kit # Conversion Kit # Orifice, LP, 3.8mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP, 3.9mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP, 4.6mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP, 5.4mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP,5.9mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # DESCRIPTION PRT # QTY Orifice, LP,9.6mm - 1 Label, "Converted y" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions
23 OPTIONL CCESSORIES High ltitude Kit # items listed *050/075/100/150/299 High ltitude Kit # ITEM DESCRIPTION PRT # QTY Control Module - High ltitude ft. - 1 High ltitude label - 1 NOT SHOWN Instructions, High ltitude * Note: High ltitude Kit is currently only available for 050/075/100/150/299. Kit is not available for 200 MH model. Concentric Vent Kits DESCRIPTION PRT # 2" Concentric Vent Kit (1) " Concentric Vent Kit (2) (1) 2" For use with 050/075/100 (2) 3" For use with only Multi oiler Sensor Kit # Multi oiler Sensor Kit # DESCRIPTION PRT # QTY Sensor, 12K, NTC, 6x45MM Well, 1/2 NPT Copper/rass Sensor Well Lock Clip Instructions, Multi oiler Sensor
24 MISC. REPLCEMENT PRTS Replacement Parts DESCRIPTION PRT # Igniter Cable 050/075/100/150/ Ignitor Cable Replacement Parts DESCRIPTION PRT # Sensor, Flue Sight Glass Clamp, 1-1/8" Spring Tension for Condensate Trap Pump, Grundfos UP15-42F (050/075/100) all Valve 1/2" Female NPT x 5/8", FLR (Gas Shutoff valve) (050/ Pump, Grundfos UP26-99 (150/200) all Valve 3/4" Female (Gas Shutoff valve) (299) Pump, Taco 1/2 HP, Safety Relief Valve (30 PSI) Conbraco VR Pump, & G 1/2 HP, ir Vent, Watts FV-4M1, 1/4 NPT oiler Drain Valve Wall racket Sizes 050/075/ LWCO, Hydrolevel Safeguard 1100 MINI, 24 VC Wall racket Sizes 150/200/ LWCO, Taco 1100 (299) Cap lack Vinyl 3/16" High Temperature Supply Switch Clamp, Spring Tension for lack Vinyl Cap Sensor, Return Water Temperature Switch L300-40F
25 Replacement Parts MISC. REPLCEMENT PRTS - CONTI. DESCRIPTION PRT # Sensor, Outdoor Gauge, Temperature Pressure, 2" shank Fuse, 3.15 ac, 250V, Slo-lo Glass 5x20mm
26 QUICK INDEX KIT NME KIT NO. PPLIED ON MODELS INSTRUCTION NO. lower Replacement Kit urner Replacement Kit urner Inspection Kit Concentric Vent Kit Condensate Collector Replacement Kit Condensate Trap Replacement Kit Control Module Replacement Kit Flame Sensor Replacement Kit Flexible Gas Line Replacement Kit Gas Valve (utomatic) Replacement Kit Heat Exchanger Surface Temperature Switch Kit (2") (3")
27 QUICK INDEX - CONTI. KIT NME Heat Exchanger Replacement Kit High ltitude Kit Igniter Replacement Kit Lower Jacket Replacement Kit LP Gas Conversion Kit Multi oiler Sensor Kit Upper Jacket Replacement Kit User Interface Replacement Kit Wire Harness Replacement Kit KIT PPLIED ON MODELS NO INSTRUCTION NO N/ N/
28 n ISO Certified Company
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