GAS-FIRED, DIRECT VENT, CONDENSING, HOT WATER BOILER PARTS, KITS & OPTIONAL ACCESSORIES
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1 GAS-FIRED, DIRECT VENT, CONDENSING, HOT WATER BOILER PARTS, KITS & OPTIONAL ACCESSORIES Models (Series B) BW9AAN00025 BW9AAN00050 BW9AAN00075 BW9AAN CAC/BDP 730 West Morris St. Indianapolis, IN P/N# PG-BW9ALG-0 [ , Rev. A [/202]
2 JACKET AND BASE ASSEMBLY 2 a 3 4 b
3 JACKET AND BASE ASSEMBLY ITEM PART NO. DESCRIPTION QTY Base Replacement Kit (25-200) Control Panel Control Integrated VA Transformer Replacement Kit x 4 x 2⅛ J-Box Switch, P & S J-Box Plate Cover AB Jacket Panel, Left Side Replacement Kit, 22725AB Jacket Panel, Right Side Replacement Kit, AB Jacket Panel, Back, a AB Jacket Panel, Top Left, b AB Jacket Panel, Top Right, Screw #0 x ½ ZP Jacket Tie Bar Screw #0 x ½ Tap Bumper Latch and Clip Kit Door Pull Jacket Service Door Replacement Kit (includes 6 and 7) Pressure Switch Mounting Plate * Wire Harness * ½ Plug * AB Jacket, Complete Replacement Kit, * Not Shown DESCRIPTION PART # Filltrol Package (Up to 50,000 BTUH) KBAFP020DNK Filltrol Package (Up to 300,000 BTUH) KBAFP030DNK * High Limit Control KBAHL00DNK Concentric Vent Kit 3 dia. KGAVT080CVT * Accessory High Limit Control is a strap on aquastat used as an auxiliary limit or reverse acting circulator control 3
4 BOILER BLOCK AND PIPING ASSEMBLY 4
5 BOILER BLOCK AND PIPING ASSEMBLY ITEM PART NO. DESCRIPTION QTY Block Replacement Kit (Includes the following) Bushing, 3/4 x /8 Forged Steel Bushing, ½ x ¼ 3000# Forged Steel Plug, " Forged Steel Bushing, ¾ x ½ Forged Steel Well, Control ½" Hydrolevel Barb fitting, /8 x 3/ Observation glass ¾ Adapter Aluminum Monoblock Machined Pipe nipple, /2 x close Forged Steel Casting temp safety switch * 4500 Threaded Stud /4-20 x ½ 5 * Nut, ¼-20 HWS 5 * Sealant, Anaerobic, 250 ML tube * Bolt, 5/6 x ½ Carriage 4 * Nut, 5/6-8 Whizlok, 4 * Self Tapping Screw 8-32 x 3/8 2 The following parts are not included in the block replacement kit 2 PF0590 ¼ x ¼ x ¾ Std. Black Tee ¾ x ¼ Std. Black Iron Bushing SP Temp/Pressure Gauge, 2 Shank 5 PF0650 ¼ x 7 NPT Std. Black Pipe Nipple Plug, " Forged Steel Elbow ¼ x Nipple, Std. Blk. ¼ x 4½ ¼ Street Elbow Blk Reducing Tee ½ x ¼ x ¾ Valve BLR DR ¾ Clamp stainless steel # Vent Pipe 2 CPVC SCH-40 x 7 S Hose 3 Long x 2⅜ ID x 2¾ OD ¼ Socket Head Plug Screw Soc HD Cap 8-32 x 3 / ¾ x 6½ Std. Black Nipple ¾ Relief Valve Air Purge Vent w/check Valve * High Limit, LWCO Control Kit, replacement LWCO /High Limit Control LWCO * Replacement Kit * Not Shown LWCO, High Limit Well, High Limit 5
6 BURNER ASSEMBLY ITEM PART NO. DESCRIPTION QTY Burner Replacement Kit (includes 2 & 3) Burner/Casting Gasket Burner/Flue Adapter Gasket Flue Adapter Hex Nut w/serrated Washer ¼ Threaded Stud ¼ -20 x ½ 5 Hot Surface Igniter Replacement Kit (P/N# ) (includes Items 7-9 (below)) Igniter/Mixer Gasket Hot Surface Igniter Screw 0-32 x ⅜ 2 Circulator Pump (Optional) - not shown PART NO. DESCRIPTION QTY. CI Circulator Pump w/flange, Taco 6
7 EXHAUST TEE AND CONDENSATE TRAP ASSEMBLY 29 /2" LONG 2" LONG 2 3 3/8" LONG 7" LONG /4" LONG /4" LONG 7 9 2" LONG ITEM PART NO. DESCRIPTION QTY Vent Pipe 2 CPVC SCH-40 x 29½ S Tee 2 CPVC SCH-80 S636, w/ hole Vent Pipe 2 CPVC SCH-40 x 7 S Cleanout, PVC, 2 * Parts Bag, Condensate (contains items 5-) PVC Fitting ½ NPT Male x ½ Slip Female Pipe ½ PVC SCH-40 x ⅜ Elbow ½ x 90 PVC SCH Pipe ½ PVC SCH-40 x 3¾ Pipe ½ PVC SCH-40 x Tee ½ x ½ x ½ PVC SCH Pipe ½ PVC SCH-40 x 2 * Coupling, 2 CPVC condensate Trap / Exhaust Tee Kit (contains items 2 thru as well as parts for connecting to existing vent and condensate lines.) * Not Shown 7
8 FLUE ADAPTER AND EXHAUSTER ASSEMBLY 8
9 FLUE ADAPTER AND EXHAUSTER ASSEMBLY ITEM PART NO. DESCRIPTION QTY Blower Replacement Kit (includes #3 (below)) Gas Valve Replacement Kit (25 Only) (includes #3) Gas Valve Replacement Kit (50 2 Only) (includes #3) Gas Valve Replacement Kit (75 Only) (includes #3) Gas Valve Replacement Kit (200 Only) (includes #3) x ½ Flex Coupling Ball Valve ½ (Blue) Vent Pipe 2 PVC SCH-40 (8 Long) Fitting, PE, ⅛ NPT x 3 /6, Barb Screw T25 Torx Elbow Street Mall ½ - 90 PWX Nipple Blk. Std. ½ NPT x Cap ½ Cast Iron Tee Black ½ Nipple Blk. Std. ½ x 4½ Gasket, Cork, Venturi Gasket, Fan Flue Adapter * KBANP40DNK Nat to LP Conversion Kit (25 Only) * KBANP50DNK Nat to LP Conversion Kit (50 Only) * KBANP60DNK Nat to LP Conversion Kit (75 Only) * KBANP70DNK Nat to LP Conversion Kit (200 Only) * KBAPN40DNK LP to Nat Conversion Kit (25-200) * Not Shown 9
10 MIXER AND AIR PRESSURE SWITCH ASSEMBLY /2" 3" 2" 4" 4 4" 4 2" EA. SIGHT GLASS & ADAPTER /4" 4 GAS VALVE AIR INLET CONNECTION 9 4 6" /2" ITEM PART NO. DESCRIPTION QTY Silicone Tubing, 3 /6 I.D. Varies Air Pressure Switch, 3½ W.C Air Pressure Switch Clip Orange Silicone Tubing, 3 /6 I.D. Varies Air Pressure Switch. ½ W.C /6 Black Vinyl Cap Plastic Barbed Hose Tee, 3 /6 I.D Rotor Clamp 22 9 PB Pilot Orifice, BBR0 2 0
11 NOTES
12 CAC/BDP 730 West Morris St. Indianapolis, IN. 4623
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