WALL MOUNTED STAINLESS STEEL CONDENSING GAS BOILER PARTS, KITS & OPTIONAL ACCESSORIES

Transcription

1 WALL MOUNTED STAINLESS STEEL CONDENSING GAS BOILER PARTS, KITS & OPTIONAL ACCESSORIES Models BWMAAN BWMAAN BWMAAN BWMAAN BWMAAN BWMAAN CAC/BDP 7310 West Morris St. Indianapolis, IN P/N# ag-bwma-02 [ , Rev. D [12/2013]

2 Table of Contents Burner Inspection Kit 50/075/100/150/200 Mbh... 6 Blower Kit - 050/075/100/150/200 Mbh Blower Kit Mbh Burner Replacement Kits... 6 Concentric Vent Kits Condensate Collector Kit 050/075/ Condensate Collector Kit 150/ Condensate Trap Kits Control Module Kit Flame Sensor Kits... 9 Flexible Gas Line Kits Floor Stand Kit Gas Conversion Kits Gas Valve Kit Mbh Gas Valve Kits - 050/075/100/150/200 Mbh Heat Exchanger Kits Heat Exchanger Surface Temperature Switch Kits High Altitude Kit - 050/075/100/150/200/299 Mbh Igniter Kits... 8 Jacket Kits... 3 Misc. Replacement Parts Misc. Replacement Parts - Conti Multi Boiler Sensor User Interface Kit Wire Harness Kits Quick Index

3 Jacket Kits a 050/075/100 Jacket Kit # Item DESCRIPTION PART # QTY A Jacket w/gasket /200 Jacket Kit # Item DESCRIPTION PART # QTY A Jacket w/gasket Jacket Kit # Item DESCRIPTION PART # QTY A Jacket w/gasket - 1 3

4 Heat Exchanger Kits Heat Exchanger Kit - 050, 075, 100, 150, 200 MBH b a b Heat Exchanger Kit with Flue Collector MBH b a b 4

5 Heat Exchanger Kits 050 Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # Heat Exchanger Kit # * Not Shown Heat Exchanger Kit # A Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 B Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # A Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 B Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # A Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 B Fitting, Compression 90, 20 mm tube x 3/4 NPT - 2 * Instructions Heat Exchanger Kit # A Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 B Fitting, Compression 90, 25 mm tube x 1 NPT - 2 * Instructions Heat Exchanger Kit # A Heat Exchanger Module (includes: Igniter, Flame Sensor) - 1 B Fitting, Compression 90, 25 mm tube x 1 NPT - 2 * Instructions A 299 Heat Exchanger Kit # Heat Exchanger Module (includes: Heat Exchanger Coil, Top Cap, Igniter, Flame Sensor with Flue Collector Installed) - 1 B Fitting, Compression 90, 25 mm tube x 1 NPT - 2 * Instructions * Not Shown 5

6 Burner Replacement Kits a b d c Replacement Inspection Kit # /075/100/150/200 Burner Inspection Kit # A 1/4-20 Nut - 8 B Burner Sleeve, Refractory - 1 D Gasket, Air/Fuel Inlet - 1 * O-ring 50/075/ /200-1 * 8-32 Hex Nut - 4 * Instructions * Not Shown 299 Burner Inspection Kit # Replacement Inspection Kit # * Not Shown A 1/4-20 Nut - 8 B Burner Sleeve, Refractory - 1 D Gasket, Air/Fuel Inlet - 1 * O-ring * 8-32 Hex Nut - 4 * Instructions Replacement Burner Kit # Replacement Burner Kit # A 1/4-20 Nut - 4 B Burner Sleeve, Refractory - 1 C Burner 50K BTU - 1 D Burner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions

7 Burner Replacement Kits - Conti. Burner Replacement Kits 075 Replacement Burner Kit # A 1/4-20 Nut - 4 B Burner Sleeve, Refractory - 1 Replacement Burner Kit # C Burner 75K BTU - 1 D Burner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions Replacement Burner Kit # A 1/4-20 Nut - 4 B Burner Sleeve, Refractory - 1 Replacement Burner Kit # C Burner 100K BTU - 1 D Burner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions /200 Replacement Burner Kit # A 1/4-20 Nut - 4 B Burner Sleeve, Refractory - 1 Replacement Burner Kit # Replacement Burner Kit # C Burner 150K BTU - 1 D Burner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions Replacement Burner Kit # A 1/4-20 Nut - 4 B Burner Sleeve, Refractory 299 MBH - 1 C Burner 299K BTU - 1 D Burner Gasket - 1 * Igniter Gasket - 1 * O-ring - 1 * 8-32 Hex Nut - 2 * Instructions

8 Igniter Kits a c b Igniter Kit # Igniter Kit # * Not Shown 050/075/100 Igniter Kit # A 8-32, Hex Nut - 2 B Igniter - 1 C Igniter Gasket - 1 * Instructions /200/299 Igniter Kit # A 8-32 Hex Nut - 2 B Igniter - 1 C Igniter Gasket - 1 * Instructions

9 Flame Sensor Kits a b Flame Rod Kit # Flame Rod Kit # * Not Shown Flame Rod Kit # * Not Shown 050/075/100 Flame Sensor Kit # A 8-32 Hex Nut - 2 B Sensor Flame - 1 * Instructions /200 Flame Sensor Kit # A 8-32 Hex Nut - 2 B Sensor Flame - 1 * Instructions Flame Sensor Kit # A 8-32 Hex Nut - 2 B Sensor Flame 299 MBH - 1 * Instructions

10 Gas Valve Kits - 050/075/100/150/200 MBH d a c b Gas Valve Kit # Gas Valve Kit # Gas Valve Kit # Gas Valve Kit # Gas Valve Kit # * Not Shown 050 Gas Valve Kit # A Gas Valve, 050, VK4115V - 1 B Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # A Gas Valve, 075, VK4115V - 1 B Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # A Gas Valve, 100, VK4115V - 1 B Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # A Gas Valve, 150, VK4115F - 1 B Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions Gas Valve Kit # A Gas Valve, 200, VK4115F - 1 B Gas Valve Flange Kit C Screw, T25 Torx - 2 D Gasket, Cork * Instructions

11 Gas Valve Kit MBH B A B Gas Valve Kit # * Not Shown 299 Gas Valve Kit # A Gas Valve, 299, VR B Gas Valve Flange Kit - 1 * Instructions

12 Blower Kit - 050/075/100/150/200 MBH a e b d c Blower Motor Kit # Blower Motor Kit # Blower Motor Kit # * Not Shown 050/075/100 Blower Kit # A Red Gasket, Fan/Transition Piece B Screw,10-24 X 1/2" Socket Head Cap - 4 C Blower, 120 V 50/60 HZ, RG130/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions Blower Kit # A Red Gasket, Fan/Transition Piece B Screw,10-24 X 1/2" Socket Head Cap - 4 C Blower, 120 V 50/60 HZ, RG148/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions Blower Kit # A Red Gasket, Fan/Transition Piece B Screw,10-24 X 1/2" SS Socket Head Cap - 4 C Blower, 120 V 50/60 HZ, RG148/ D Screw, T25 Torx - 4 E Gasket, Cork * ¼-20 Hex Flange Nut - 4 * Instructions

13 Blower Kit MBH D a b C Blower Motor Kit # Blower Kit # A Blower, 120 V 50/60 HZ, NRG137 B Red Gasket, Fan/Transition Piece C Gasket D ¼-20 Hex Flange Nut - 4 * Instructions

14 Flexible Gas Line Kits a b Flexible Gas Line Kit # Flexible Gas Line Kit # Flexible Gas Line Kit # * Not Shown 050/075/100 Flexible Gas Line Kit # A Flexible Gas Line 23½" - 1 B Screw, 12-24x1/2 Type F - 2 * Instructions /200 Flexible Gas Line Kit # A Flexible Gas Line 28" - 1 B Screw, 12-24x1/2 Type F - 2 * Instructions Flexible Gas Line Kit # A Flexible Gas Line 15" - 1 B Screw, 12-24x1/2 Type F - 2 * Instructions

15 Condensate Trap Kits A b a c 050/075/100 Condensate Trap Kit # d Condensate Trap Kit # Condensate Trap Kit # * Not Shown Condensate Trap Kit # * Not Shown A Collet Clip, 1-1/8" B Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, Barbed 3/4" - 1 * Instructions /200 Condensate Trap Kit # A Collet Clip, 1-1/8" B Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, Barbed 3/4" - 1 * Instructions Condensate Trap Kit # A Collet Clip, 1-1/8" B Condensate Trap - 1 C Grommet, Heyco 1" ID x 1.75" OD - 1 D Coupling, Barbed 3/4" - 1 * Instructions

16 Condensate Collector Kit 050/075/100 A j B C d i e H f g Condensate Collector Kit # * Not Shown 050/075/100 Condensate Collector Kit # A Flexible Coupling - 1 B Cap black vinyl 3/16" C Clamp, Spring Tension D Hose Barb E Gasket, Condensate Collector F 1/4-20 Hex Flange Nut - 4 G Flue Collector Bracket H Condensate Collector Plastic - 1 I Sensor, Vent Temperature J Hose Clamp - 2 * Instructions

17 Condensate Collector Kit 150/200 A J B C d e I f g H Condensate Collector Kit # * Not Shown 150/200 Condensate Collector Kit # A Flexible Coupling - 1 B Cap black vinyl 3/16" C Clamp, Spring Tension D Sensor, Vent Temperature E Hose Barb F Gasket, Condensate Collector G 1/4-20 Hex Flange Nut - 3 H Flue Collector Bracket I Condensate Collector Plastic - 1 J Hose Clamp - 2 * Instructions Note: 299 condensate collector sold with heat exchanger (see Pages 4 & 5) 17

18 Control Module Kit C a b Control Board Kit # * Not Shown 050/075/100/150/200/299 Control Module Kit # A Control Module - 1 B Screw, 8-32x3/8, HWH, Slot Self Tapping - 2 C Fuse, 3.15A ac, 250V, Slo-Blo Glass 5x20mm (Additional fuse is included with control module on Boiler) * Instructions Note: If Boiler has been converted to high altitude - replace existing control with high altitude kit only. See page

19 User Interface kit a b 050/075/100/150/200/299 User Interface Kit # User Interface Kit # * Not Shown A User Interface Control - 1 B Screw, 8-32 x 1/2" Type B - 2 * Instructions

20 Wire Harness Kits 050/075/100 Wire Harness Kit # Wire Harness Kit # Wire Harness Kit # Wire Harness Kit # Wire Harness Kit # DESCRIPTION PART # QTY Main Boiler Wiring Assembly Harness - 1 User Interface Wiring Harness - 1 Lower Jacket Wiring Harness - 1 Bushing Standard Heyco # Screw, 6x3/8, Type B HPH, SZN - 2 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions /200 Wire Harness Kit # Main Boiler Wiring Assembly Harness - 1 User Interface Wiring Harness - 1 Lower Jacket Wiring Harness - 1 Cord Grip, 1/2 NPT - 1 Screw, 6x3/8, Type B HPH, SZN - 2 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions /200 Wire Harness Kit # W/ Pump Relay Terminals Main Boiler Wiring Assembly Harness with Pump Relay Terminals - 1 User Interface Wiring Harness - 1 Lower Jacket Wiring Harness - 1 Cord Grip, 1/2 NPT - 1 Screw, 6x3/8, Type B HPH, SZN - 2 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions Wire Harness Kit # Main Boiler Wiring Assembly Harness - 1 User Interface Wiring Harness - 1 Lower Jacket Wiring Harness - 1 Cord Grip, 1/2 NPT - 1 Screw, 6x3/8, Type B HPH, SZN - 2 Screw, 8-32x5/16, Self Tapping, Ground, Green - 1 Instructions

21 Heat Exchanger Surface temperature switch kits Heat Exchanger Surface Temperature Switch 50/75/100 Kit # DESCRIPTION PART # QTY Wire Temperature Switch Bracket 50/75/100 Harness Kit - 1 # Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions Heat Exchanger Surface Temperature Switch 150/200 Kit # Wire Harness Kit # Wire Harness Kit # Temperature Switch Bracket 150/200-1 Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions Heat Exchanger Surface Temperature Switch 299 Kit # Temperature Switch Bracket Temperature Switch L300-40F Wire Harness, Temperature Switch - 1 Instructions

22 Gas Conversion Kits 050 Gas Conversion Kit # KBANP2501DNK DESCRIPTION PART # QTY Conversion Kit #KBANP2501DNK items listed Conversion Kit #KPANP2601DNK items listed Conversion Kit #KBANP2701DNK items listed Conversion Kit #KBANP2801DNK items listed Conversion Kit #KBANP2901DNK items listed Conversion Kit #KBANP3001DNK items listed Orifice, LP, 3.8mm - 1 Label, "Converted By" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # KBANP2601DNK DESCRIPTION PART # QTY Orifice, LP, 3.9mm - 1 Label, "Converted By" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit #KBANP2701DNK DESCRIPTION PART # QTY Orifice, LP, 4.6mm - 1 Label, "Converted By" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # KBANP2801DNK DESCRIPTION PART # QTY Orifice, LP, 5.4mm - 1 Label, "Converted By" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # KBANP2901DNK DESCRIPTION PART # QTY Orifice, LP,5.9mm - 1 Label, "Converted By" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions Gas Conversion Kit # KBANP3001DNK DESCRIPTION PART # QTY Orifice, LP,9.6mm - 1 Label, "Converted By" - 2 Label, "Nat to LP" conversion plate - 1 Label, "LP to Nat" conversion plate - 1 Instructions

23 OPTIONAL Accessories High Altitude Kit a b 050/075/100/150/200/299 High Altitude Kit # High Altitude Kit # Control Module - High - 1 A Altitude ft. B High Altitude label - 1 NOT SHOWN Instructions, High Altitude

24 OPTIONAL Accessories Floor Stand Kit wall mount Bracket not included with Floor stand kit Floor Stand Kit # Floor Stand Kit # DESCRIPTION PART # QTY Left Upright - not interchangeable - 1 Right Upright - not interchangeable - 1 Base Leg - 2 Brace - 2 Upper Cross Member - 1 Lower Cross Member - 1 Base Foot - 4 1/4-20 x ⅝ Serrated Hex Flange - 26 Head Bolt 1/4-20 Serrated Hex Flange - 26 Head Nut 5/16-18 x ¾ Serrated Hex Head - 4 Bolt 5/16-18 Serrated Flange Head Nut - 4 Instructions, Floor Stand

25 OPTIONAL Accessories Common Vent Flue Check Valve Kit a b c d e f g h 150/200/299 Common Vent Flue Check Valve Kit ITEM DESCRIPTION QTY a 2 Piece Back Flow Valve 1 b 6" Locking Band 1 c 4 " Locking Band 1 d 3" to 4" Increaser 1 e 3" Locking Band 3 f 3" 45 Elbow 2 g 3" Adapter for PVC Coupler 1 h Adapter Connector 1 - Instructions 1 25

26 OPTIONAL Accessories Multi Boiler Sensor Kit # #KBAMB0101DNK Multi Boiler Sensor Kit #KBAMB0101DNK DESCRIPTION PART # QTY Sensor, 12K, NTC, 6x45MM Well, 1/2 NPT Copper/Brass Sensor Well Lock Clip Instructions, Multi Boiler Sensor Concentric Vent Kits DESCRIPTION PART # 2" Concentric Vent Kit (1) KGAVT0701CVT 3" Concentric Vent Kit (2) KGAVT0801CVT (1) 2" For use with 050/075/100 (2) 3" For use with only 26

27 OPTIONAL Accessories Filltrol Package DESCRIPTION PART # Filltrol Package (Up to 75,000 BTUH) KBAFP0101DNK Filltrol Package (Up to 200,000 BTUH) KBAFP0201DNK Filltrol Package (Up to 300,000 BTUH) KBAFP0301DNK High Limit Control DESCRIPTION PART # High Limit Control L6006C1034 KBAHL0101DNK 27

28 Misc. Replacement Parts Replacement Parts DESCRIPTION PART # Igniter Cable 050/075/100/150/ Replacement Parts DESCRIPTION PART # Sensor, Return Water (050/075/100) Ignitor Cable Sensor, Return Water (150/200/299) Sight Glass Sensor, Flue Pump, Grundfos UP15-42F (050/075/100) Clamp, 1-1/8" Spring Tension for Condensate Trap Pump, Grundfos UP26-99 (150/200) Ball Valve 1/2" Female NPT x 5/8", FLR (Gas Shutoff valve) (050/075/100/150/200/299) * Pump, Grundfos UPS FC (299) Ball Valve 3/4" Female (Gas Shutoff valve) (299) *Pump, Taco 1/2 HP, (299) ***Safety Relief Valve (30 PSI) Conbraco VR *Pump, B & G 1/2 HP, (299) Air Vent, Watts FV-4M1, 1/4 NPT Boiler Drain Valve Wall Bracket Sizes 050/075/ LWCO, Hydrolevel Safeguard 1100 MINI, 24 VAC Wall Bracket Sizes 150/200/ LWCO, Taco 1100 (299) Cap Black Vinyl 3/16" High Temperature Supply Switch Clamp, Spring Tension for Black Vinyl Cap

29 Replacement Parts Misc. Replacement Parts - Conti. DESCRIPTION PART # Temperature Switch L300-40F Sensor, Outdoor ** Gauge, Temperature Pressure, 2" shank (0 ~ 75 psi) ** Gauge, Temperature Pressure, 2" shank (0 ~ 200 psi) GA00501 Fuse, 3.15A AC, 250V, Slo-Blo Glass 5x20mm Relay, 120 VAC, 10 A * When ordering an optional pump other than factory supplied, 4 field sourced proper length bolts may be required. ** For low pressure system, use 0~75 psi factory supplied pressure temperature gauge. For system pressure higher than 60 psi, use optional or field sourced 0~200 psi pressure temperature gauge. *** For heating system with system pressure high than 25 psi, field source proper Safety relief valve. 29

30 QUICK INDEX KIT NAME KIT NO. APPLIED ON MODELS INSTRUCTION NO. Blower Replacement Kit Burner Replacement Kit Burner Inspection Kit Concentric Vent Kit Condensate Collector Replacement Kit Condensate Trap Replacement Kit Control Module Replacement Kit Flame Sensor Replacement Kit Flexible Gas Line Replacement Kit Gas Valve (Automatic) Replacement Kit Heat Exchanger Surface Temperature Switch Kit ü ü ü ü ü ü ü ü ü ü ü ü (2") ü ü (3") ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü

31 QUICK INDEX - Conti. KIT NAME Heat Exchanger Replacement Kit High Altitude Kit Igniter Replacement Kit LP Gas Conversion Kit Multi Boiler Sensor Kit Jacket Replacement Kit User Interface Replacement Kit Wire Harness Replacement Kit KIT NO ü ü ü APPLIED ON MODELS ü INSTRUCTION NO ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü NA

32 CAC/BDP 7310 West Morris St. Indianapolis, IN