GMVC96. Two-Stage, Variable-Speed ECM Gas Furnace Up to 96% AFUE. Heating Input: 40, ,000 BTU/h

Transcription

1 Heating Input: 40,000 0,000 TU/h Two-Stage, Variable-Speed EM Gas Furnace Up to 96% FUE ontents Nomenclature... ccessories... Product Specifications... imensions... 4 irflow ata... 5 Wiring iagrams... 0 Standard Features omfortnet ommunicating System compatible Heavy-duty aluminized-steel tubular heat exchanger Stainless-steel secondary heat exchanger Two-stage gas valve provides quiet, economical heating urable Silicon Nitride igniter Quiet two-speed induced draft blower Self-diagnostic control board with constant memory fault code history output to a triple 7-segment display olor-coded low-voltage terminals with provisions for electronic air cleaner and humidifier Efficient and quiet variable-speed airflow system gently ramps up or down according to heating or cooling demand Multiple continuous fan speed options offer quiet air circulation uto-omfort and enhanced dehumidification modes available ll models comply with alifornia 40 ng/j Low x emissions standard abinet Features esigned for multi-position installation upflow, horizontal left or right ertified for direct vent (-pipe) or non-direct vent (-pipe) Easy to install top venting with optional side venting onvenient left or right connection for gas and electrical service abinet air leakage (QLeak) % Heavy-gauge steel cabinet with durable baked-enamel finish Fully insulated heat exchanger and blower section irtight solid bottom or side-return with easy-cut tabs for effortless removal in bottom air-inlet applications * omplete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), 0-Year Unit Replacement Limited Warranty and 0-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in alifornia or Québec. SS- 4/8 Supersedes /8

2 Nomenclature G M V N ** 4 5,6 7,8,9 0,4 rand G - Goodman rand Engineering Major / Minor Revisions * Not used for inventory control. onfiguration x M - Upflow/Horizontal N - Low x - ownflow/horizontal abinet Width Motor - 7½ - " V - Variable Speed EM/omfortridge - 4½" E - Multi-Speed EM S - Single Speed Maximum Gas Valve M - Modulating - Two- Stage MTU/h S - Single Stage ,000 TU/h ,000 TU/h FUE 0-0,000 TU/h 97-97% FUE 96-96% FUE 9-9% FUE ccessories Model escription 040N 060N 080N 0804N 005N 005N VENT- oncentric Vent Kit (") VENT- oncentric Vent Kit (") FS7 ownflow Sub-ase 7.5" FS ownflow Sub-ase " FS4 ownflow Sub-ase 4" RF0004 rain Kit -Horizontal Left Vertical Flue EFR0 External Filter Rack with 6"x5" Permanent Filter K00000S Flush Mount Vent Kit - " or " 070K0000S Flush Mount Vent Kit - " 05N HSFK High-ltitude Natural Gas Kit HSFK- HSFK- HSFK- HSFK- HSFK- T HSFK- HSFK High-ltitude LP Gas Kit HSFK- HSFK- HSFK- HSFK- HSFK- T HSFK- LPLP0 Low LP Gas Pressure Switch LPM-08 LP onversion Kits SS-

3 Product Specifications 040N 060N 080N 0804N 005N 005N 05N Heating ata High Fire Input¹ 40,000 60,000 80,000 80,000 00,000 00,000 0,000 High Fire Output¹ 8,400 57,600 76,800 76,800 96,000 96,000 5,00 Low-Fire Steady-State Input¹ 8,000 4,000 56,000 56,000 70,000 70,000 84,000 Low-Fire Steady-State Output¹ 6,880 40,0 5,760 5,760 67,00 67,00 80,640 FUE² Temperature Range Vent iameter³ " - " " - " " - " " - " " - " " - " " - " No. of urners irculator lower 0.5" ESP Size ( x W) 0" x 8" " x 8" " x 8" " x 0" " x 0" " x " " x " 075 RPM ½ ½ ½ ¾ Speed VS EM VS EM VS EM VS EM VS EM VS EM VS EM Electrical ata Min. ircuit mpacity⁴ Max. Overcurrent evice (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas TU/h ² OE FUE based upon Isolated ombustion System (IS) ³ Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either " or " in diameter, depending upon furnace input, number of elbows, length of run and installation ( or pipes). The optional ombustion ir Pipe is dependent on installation/code requirements and must be " or " diameter PV. ⁴ Minimum ircuit mpacity = (.5 x irculator lower mps) + I lower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection evice refers to maximum recommended fuse or circuit breaker size. May use fuses or HR-type circuit breakers of the same size as noted. Notes ll furnaces are manufactured for use on 5 V, 60 Hz, single-phase electrical supply. Gas Service onnection ½" FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 8%. This could result in performance and noise issues. For servicing or cleaning, a 4" front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. SS-

4 imensions ir ischarge ir ischarge 8¾ ir Intake " Pipe Left-Side rain Trap Exterior Holes 6½ ¾ ⅝ enter imple For lternate ir Intake Pipe " O Hole High-Voltage Electrical Outlet Standard Gas Supply Location ⅞ ¾ ¾ Vent/ Flue Pipe " PV Right-Side rain Trap Exterior Holes High-Voltage Electrical Outlet lternate Gas Supply 6½ 9½ lternate Vent/ Flue Location ¾ 4½ 4 ½ 5 9¼ 9⅝ 4⅞ ⅞ 6½ ⅛ 9⅝ 9¼ 5 ⅜ LEFT SIE VIEW Low-voltage Electrical Outlet ⅞ ⅜ ½ ondensate rain Trap Exterior onnection (Right or Left Side) ¾ PV FRONT VIEW Unfolded Flanges E Folded Flanges ⅞ Low-Voltage Electrical Outlet ⅞ ⅜ ½ RIGHT SIE VIEW Unfolded Flanges ½ Folded Flanges ir ischarge Model W H E ir Return 040N 7½" 8⅞" 4½" 7½" 6" ⅞" ⅛" ⅝" 060N 7½" 8⅞" 4½" 7½" 6" ⅞" ⅛" ⅝" 080N 7½" 8⅞" 4½" 7½" 6" ⅞" ⅛" ⅝" 0804N " 8⅞" 4½" " 9½" 7⅞" 6" 7½" 005N " 8⅞" 4½" " 9½" 7⅞" 6" 7½" 005N 4½ 8⅞ 4½ 4½" " 0⅞" 9⅜" 0⅞" 05N 4½" 8⅞" 4½" 4½" " 0⅞" 9⅜" 0⅞" Minimum learances to ombustible Materials Position Sides Rear Front ottom Flue Top Upflow 0" 0" " 0" " Horizontal 6" 0" " 0" 6" = If placed on combustible floor, the floor MUST be wood ONLY. 4 SS-

5 irflow ata 040N ooling Speed -.8" w.c. ESP) 040N Heating -.5" w.c. ESP; Range: 5-65 F) Minus 0% 56 6 Minus 0% n/a Minus 5% Minus 5% n/a Normal Normal n/a Plus 5% 66 4 Plus 5% n/a Plus 0% Plus 0% Minus 0% Minus 0% n/a Minus 5% Minus 5% n/a Normal Normal Plus 5% Plus 5% Plus 0% Plus 0% Minus 0% Minus 0% n/a Minus 5% Minus 5% Normal Normal Plus 5%,0 709 Plus 5% Plus 0%,07 74 Plus 0% Minus 0%,07 7 Minus 0% Minus 5%, 76 Minus 5% Normal,9 80 Normal Plus 5%,5 84 Plus 5% Plus 0%, 88 Plus 0% N ooling Speed (@." -.8" w.c. ESP) 060N Heating Speed (@." -.5" w.c. ESP; Range: 0-50 F) Minus 0% Minus 0% n/a Minus 5% Minus 5% n/a Normal Normal n/a Plus 5% Plus 5%, n/a Plus 0% Plus 0%, n/a Minus 0% Minus 0% n/a Minus 5% Minus 5%, n/a Normal Normal, Plus 5% Plus 5%, Plus 0% Plus 0%, Minus 0% Minus 0%,04 77 n/a Minus 5% Minus 5%, Normal, Normal, Plus 5%,057 7 Plus 5%, Plus 0%, Plus 0%, Minus 0%,09 79 Minus 0%, Minus 5%,5 770 Minus 5%, Normal, 80 Normal, Plus 5%,7 85 Plus 5%, Plus 0%, 89 Plus 0%, Notes ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 per ton when cooling is desirable. INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. 040N 060N 080N 0804N 005N Minimum Filter Sizes 005N Filter Size (in²) (Qty) () 6 x 5 (side or bottom) () 0 x 5 (bottom) or () 6 x 5 (side) Note: Other size filters of equal or greater dimensions may be used. Filters may also be centrally located. 05N SS- 5

6 irflow ata (cont.) 080N ooling Speed -.8" w.c. ESP) Minus 0% N Heating Speed (@." -.5" w.c. ESP; Range: 5-65 F) Normal Normal, Minus 0%, n/a Minus 5% Minus 5%,4 8 6 Plus 5% Plus 5%, Plus 0% Plus 0%, Minus 0% Minus 0%, Minus 5% Minus 5%, Normal Normal, Plus 5% Plus 5%, Plus 0% Plus 0%,448,05 49 Minus 0% 9 65 Minus 0%, Minus 5% Minus 5%, Normal,0 705 Normal,89,0 5 Plus 5%, Plus 5%,458, Plus 0%,5 776 Plus 0%,58,6 47 Minus 0%,07 77 Minus 0%, Minus 5%, Minus 5%,6,00 54 Normal,0 89 Normal,96,06 5 Plus 5%,9 860 Plus 5%,466,6 49 Plus 0%,5 90 Plus 0%,56, N ooling Speed -.8" w.c. ESP) Minus 0% N Heating Speed (@." -.5" w.c. ESP; Range: 5-55 F) Normal Normal,0 867 n/a Minus 0%, n/a Minus 5% Minus 5%,4 84 n/a Plus 5% Plus 5%,6 90 n/a Plus 0% Plus 0%, Minus 0% Minus 0%, n/a Minus 5% Minus 5%,50 89 n/a Normal Normal, Plus 5%,05 69 Plus 5%, Plus 0%, Plus 0%,448,0 49 Minus 0%,064 7 Minus 0%,50 94 n/a Minus 5%, 75 Minus 5%, Normal,8 79 Normal,89,06 5 Plus 5%,4 8 Plus 5%,458, Plus 0%, Plus 0%,58,8 47 Minus 0%,8 8 Minus 0%, n/a Minus 5%, Minus 5%,6,0 54 Normal,75 9 Normal,96,077 5 Plus 5%, Plus 5%,466, 49 Plus 0%,5,004 Plus 0%,56,85 46 Notes ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 per ton when cooling is desirable. INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. 6 SS-

7 irflow ata (cont.) 005N ooling Speed -.8" w.c. ESP) Minus 0% N Heating Speed (@." -.5" w.c. ESP; Range: 5-65 F) Minus 0%,66,0 54 Minus 5% Minus 5%,77,9 5 Normal Normal,88,56 49 Plus 5% Plus 5%,909,9 47 Plus 0% Plus 0%,000,8 44 Minus 0%, Minus 0%,68,6 5 Minus 5%, Minus 5%,777,7 50 Normal, 784 Normal,870,9 48 Plus 5%,90 8 Plus 5%,964,57 45 Plus 0%,46 86 Plus 0%,057,4 4 Minus 0%,8 884 Minus 0%,79,84 5 Minus 5%,9 9 Minus 5%,85,50 49 Normal, Normal,90,6 47 Plus 5%,57,0 Plus 5%,006,8 44 Plus 0%,60,080 Plus 0%,0,448 4 Minus 0%,56, Minus 0%,76, 50 Minus 5%,649,96 Minus 5%,859,90 48 Normal,76,59 Normal,957,58 45 Plus 5%,8, Plus 5%,055,46 4 Plus 0%,90,85 Plus 0%,5, N ooling Speed -.8" w.c. ESP) Minus 0% N Heating Speed (@." -.5" w.c. ESP; Range: 0-60 F) Normal Normal,68,05 5 Minus 0%,55, Minus 5% Minus 5%,599,45 56 Plus 5% Plus 5%,767,65 50 Plus 0% Plus 0%,85,6 48 Minus 0%, Minus 0%,554,07 57 Minus 5%, Minus 5%,64,69 54 Normal,56 85 Normal,77,0 5 Plus 5%,4 895 Plus 5%,8,9 49 Plus 0%,7 97 Plus 0%,900,5 47 Minus 0%, 98 Minus 0%,587,0 56 Minus 5%, Minus 5%,675,9 5 Normal,459,0 Normal,76,56 50 Plus 5%,5,08 Plus 5%,85,9 48 Plus 0%,605,4 Plus 0%,99,8 46 Minus 0%,678,54 Minus 0%,66,5 55 Minus 5%,77,8 Minus 5%,706,7 5 Normal,864,8 Normal,796,8 49 Plus 5%,957,46 Plus 5%,886,45 47 Plus 0%,050,40 Plus 0%,976, Notes ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 per ton when cooling is desirable. INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. SS- 7

8 irflow ata (cont.) 05N ooling Speed -.8" w.c. ESP) Minus 0% N Heating Speed (@." -.5" w.c. ESP; Range: 5-65 F) Normal Normal,89,9 56 Minus 0%,70,96 6 Minus 5% Minus 5%,796,6 59 Plus 5% Plus 5%,986,95 54 Plus 0% Plus 0%,080,46 5 Minus 0%, Minus 0%,746,6 6 Minus 5%,0 789 Minus 5%,84,94 58 Normal,60 8 Normal,940,6 55 Plus 5%,8 87 Plus 5%,07,40 5 Plus 0%,76 94 Plus 0%,4, Minus 0%,0 98 Minus 0%,77,5 60 Minus 5%, Minus 5%,870, 57 Normal,467,00 Normal,968,90 54 Plus 5%,540,07 Plus 5%,066,460 5 Plus 0%,64, Plus 0%,65,59 49 Minus 0%,79,50 Minus 0%,85,96 58 Minus 5%,85,4 Minus 5%,97,68 55 Normal,90,78 Normal,08,440 5 Plus 5%,006,4 Plus 5%,9,5 50 Plus 0%,0,406 Plus 0%,, Notes ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 per ton when cooling is desirable. INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. 8 SS-

9 Notes SS- 9

10 EHUM Wiring iagram GR YL TES: R R HOT SURFE IGNITER IRUIT ONNET R EM MTR HRNESS TWO STGE GS VLVE (ITE-ROGERS) L L LOW FIRE PRESSURE SWITH UTO RESET UXILIR YLIMIT ONTROL R YL. SET HET NTIIPT ON ROOM THERMOSTT T 0.7 MPS.. MNUFTURER'S SPEIFIE REPLEMENT PRTS MUST E USE EN SERVIING.. IF NY OF THE IGINL WIRE S SUPPLIE WITH THE FURNE MUST E REPLE, IT MUST E REPLE WITH WIRING MTERIL HVING TEMPERTURE RTING OF T LEST 05. USE OPPER ONUTS ONLY. 4. UNIT MUST E PERMNENTLY GROUNE N ONFM TO N.E.. N LOL OES. 4 R UTO RESET PRIMRY 4 PK ONTROLS (SINGLE ONTROL ON LIMIT ONTROL PM MNUL RESET ROLLOUT LIMIT LOWER OMPRTMENT HI R URNER OMPRTMENT R G W Y E RT N ST ENTER LEFT RIGHT IGN HUM o 4 5 L R IN-HI IN-LO IN-N IGN-N NEUTRL E IRULT LOWER 6 5 I LOWER TWO-STGE PRESSURE 40 ktu) R LINE 6 FS 6 GR PK L SWITH SSEMLY PRESSURE SWITH FRONT OVER YL INUE RFT LOWER ONEN -STE FUSE EM OUT 7 0 IN 4 GN L R PK ONENSTE SWITH (OPTIONL) PK R R INUT OIL (ON SOME MOELS) HIGH FIRE PRESSURE SWITH YL 40 V TRNSFMER OL OES: PK PINK R ROWN ITE L LUE GRY R RE YL YELLOW NGE RPLE GN GREEN LK FLME SENS L L GN 4 V 5 V JUNTION OX HSSIS GROUN LOWER OMPRTMENT O SWITH (OPEN EN O OPEN) INTEGRTE ONTROL MOULE 4V THERMOSTT ONNETIONS TO 5V/ Ø /60 HZ POWER SUPPLY WITH WIRING TO UNIT R Y W G TO R WRNING: POLRIZE N GROUNE. FUSE TO MIRO TO MIRO OVERURRENT PROTETION EVIE ISONNET POWER EFE SERVIING. MUST E PROPERLY O SWITH INUT OIL (ON SOME MOELS) LINE LINE LOW VOLTGE (4V) LOW VOLTGE FIEL HI VOLTGE (5V) HI VOLTGE FIEL JUNTION E IGN TO +V TERMINL INTERNL TO INTEGRTE ONTROL PLUG ONNETION ISONNET FS TH (4) UTO RESET UXILIRY LIMIT ONTROLS HLO (0) PSO (7) PS () PS () HLI () MVL () MV (8) MVH (4) (5) TR () (4) + V () RX () TX () IN HI HIGH FIRE PRESS. SWTIH INTEGRTE ONTROL MOULE L JUNTION OX IN LO HLI () HLI (6) I IR IRULT LWR ELETRONI IR LENER L N I LWR HOT SURFE IGNITER FLME SENS TO 5 V/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION EVIE 5 V 4 V WRNING:ISONNET POWER EFE SERVIING. WIRING TO UNIT MUST E PROPERLY POLRIZE N GROUNE. I IR IRULT LWR N 40 V TRNSFMER MNUL RESET ROLLOUT LIMIT ONTROLS FRONT OVER PRESSURE SWITH FIEL FIEL SPLIE ISONNET NEUTRL NEUTRL NEUTRL NEUTRL EQUIPMENT SWITH (TEMP.) IGNITER NEUTRL SWITH (PRESS.) OVERURRENT PROT. EVIE UTO RESET PRIMRY LIMIT ONTROL LOW FIRE PRESS. SWITH PM HI GS VLVE INTEGRTE ONTROL MOULE High Voltage: isconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. lways refer to the wiring diagram on the Warning unit for the most up-to-date wiring. 040F0404- Goodman Manufacturing ompany, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. 08 Goodman Manufacturing ompany, L.P. Houston, Texas 0 SS-