GKS9 SERIES PRODUCT SPECIFICATIONS 92.1% AFUE SINGLE-STAGE/MULTI-SPEED GAS FURNACE UPFLOW/MULTI-POSITION HEATING INPUT: 46, ,000 BTU/H

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1 SERIES PRODUT SPEIFIATIONS SINGLE-STAGE/MULTI-SPEED GAS FURNAE The Goodman 92.1% AFUE Single-Stage, Multi-Speed Upflow Gas Furnace features a patented aluminized-steel tubular heat exchanger and energy-efficient Hot Surface Ignition system. This furnace is run-tested for heating or combination heating/cooling applications. With a corrosionresistant, painted steel cabinet, this unit can be installed in a variety of locations. 92.1% AFUE UPFLOW/MULTI-POSITION HEATING INPUT: 46, ,000 BTU/H Standard Features Patented TuffTube dual-diameter tubular heat exchanger Single-stage combination redundant gas valve Hot surface igniter and patented adaptive learning control for maximum igniter life Energy-saving, quiet four-speed direct-drive circulator blower motor Furnace control board with self-diagnostics and low-voltage terminal block Dual-certified for sealed combustion direct vent (2-pipe) or non-direct vent (1-pipe) applications Quiet, single-speed induced draft blower omplies with alifornia NOx emissions standards abinet Features Foil-faced insulation lines the heat exchanger Designed for upflow installation; can be converted to horizontal left or right with a pressure switch kit (sold separately) Easy-to-install top venting is standard Airtight solid bottom for side return applications and easy-cut tabs for effortless removal in bottom air inlet applications oil and furnace fit flush for most installations ontents Nomenclature... 2 Product Specifications... 3 Dimensions... 4 Airflow Specifications... 5 Wiring Diagram...7 Accessories... 8 SS- 7/08 Supersedes 1/08

2 NOMENLATURE G 1 K 2 S ,6,7 4 8 B X A Brand Revisions G Goodman Brand A Initial Release or Distinctions B 1st Revision 2nd Revision Airflow Direction Downflow/Horizontal D Dedicated Downflow NOx H High Airflow N Natural Gas K Dedicated Upflow X Low NOx M Upflow/Horizontal abinet Width Description A 14 V Two-Stage/Variable-speed B 17½ H Two-Stage/Multi-speed 21 S Single-Stage/Multi-speed D 24½ E Two-Stage/X-13 Motor AFUE Maximum 0.5 ESP 95 95% 3 1, %+ 4 1, % 5 2,000 MBTU/h 045: 45, : 115, : 70, : 140, : 90, SS-

3 SPEIFIATIONS 0453BX* 0703BX* 0704X* 0904X* 0905DX* 1155DX* Heating apacity Input¹ 46,000 69,000 69,000 92,000 92, ,000 Natural Gas Output ¹ 42,800 64,400 64,400 86,000 86, ,500 LP Gas Output ¹ 38,502 57,753 57,753 77,004 77,004 96,255 AFUE ² 92.1 Available 0.5 ESP Temperature Rise Range ( F) irculator Blower Size (D x W) 10 x 8 10 x 8 10 x x x x RPM ⅓ ⅓ ½ ½ ¾ ¾ Speed Vent Diameter ³ No. of Burners Filter Size (in 2 ) Permanent Disposable Electrical Data Min. ircuit Ampacity Max. Overcurrent Device (amps) 5 15 Ship Weight (lbs) ¹ Natural Gas BTU/h. For altitudes above 2,000, reduce input rating 4% for each 1,000 above sea level. ² DOE AFUE based upon Isolated ombustion System (IS) ³ Installer must supply one or two PV pipes: one for combustion air (optional) and one for the fl ue outlet (required). Vent pipe must be either 2 or 3 in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be 2 or 3 diameter PV. Vent connector diameter is 2. Refer to the installation & operation manual shipped with the furnace for applicable vent and combustion air pipe lengths. 4 Minimum ircuit Ampacity = (1.25 x irculator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. 5 Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HAR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 115 VA, 60 Hz, single-phase electrical supply. Gas Service onnection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. SS- 3

4 DIMENSIONS Model A B D E 0453BX* 17½ 16 13⅛ 12⅛ 13⅝ 0703BX* 17½ 16 13⅛ 12⅛ 13⅝ 0704X* 21 19½ 16⅛ 16 17½ 0904X* 21 19½ 16⅛ 16 17½ 0905DX*A 24½ 23 20⅝ 19⅜ 20⅞ 1155DX* 24½ 23 20⅝ 19⅜ 20⅞ Notes: Installer must supply one or two PV pipes: one for combustion air (optional) and one for the fl ue outlet (required). Vent pipe must be either 2 or 3 in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be 2 or 3 diameter PV. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace. onversion kits for high altitude natural gas operation are available. ontact your Goodman distributor or dealer for details. Installer must supply following gas line fi ttings, according to which entrance is used: Left Two 90º elbows, one close nipple, straight pipe Right Straight pipe to reach gas valve For bottom return: Failure to unfold fl anges may reduce airfl ow by up to 18%. This could result in performance and noise issues. MINIMUM LEARANES TO OMBUSTIE MATERIALS Position Sides Rear Front Bottom Flue Top Upflow Horizontal = If placed on combustible fl oor, the fl oor MUST be wood ONLY. Notes: For servicing or cleaning, a 24 front clearance is recommended. Unit connections (electrical, fl ue and drain) may necessitate greater clearances than the minimum clearances listed below. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. 4 SS-

5 AIRFLOW SPEIFIATIONS (FM & Temperature Rise vs. External Static Pressure) Model Motor Speed Tons A at 0.5 ESP External Static Pressure, (Inches Water olumn) FM Rise FM Rise FM Rise FM Rise FM Rise FM FM FM High 3 1, , , , , , BX* Med 2.5 1, , , , , Med-Lo Low High 3 1, , , , , ,194 1,136 1, BX* Med 2.5 1, , , , , Med-Lo Low High 4 2, , , , , ,549 1,415 1, X* Med 3.5 1, , , , , ,402 1,290 1,082 Med-Lo 3 1, , , , , ,256 1, Low 2.5 1, , , , , , High 4 1, , , , , ,431 1,334 1, X* Med 3.5 1, , , , , ,313 1,211 1,079 Med-Lo 3 1, , , , , ,166 1, Low 2.5 1, , , , , , High 5 2, , , , , ,889 1,784 1, DX* Med 4 1, , , , , ,501 1,455 1,360 Med-Lo 3.5 1, , , , , ,318 1,243 1,130 Low 3 1, , , , , ,096 1, High 5 2, , , , , ,818 1,733 1, DX* Med 4 1, , , , , ,489 1,423 1,339 Med-Lo 3.5 1, , , , , ,314 1,253 1,205 Notes: Low 3 1, , , , , ,118 1,082 1,015 FM in chart is without filter(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return fi lters, this chart assumes both filters are installed. All furnaces ship as high-speed cooling and medium-speed heating. Installer must adjust blower cooling and heating speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. The chart is for information only. For satisfactory operation, external static pressure should not exceed value shown on the rating plate. The above chart is for U.S. furnaces installed at feet. At higher altitudes, a properly de-rated unit will have approximately the same temperature rise at a particular FM, while ESP at the FM will be lower. SS- 5

6 AIRFLOW SPEIFIATIONS (ONT.) BTU OUTPUT vs TEMPERATURE RISE HART 600 FM FM FMULAS BTU OUTPUT = FM x 1.08 x RISE RISE = BTU OUTPUT 1.08 FM OUTPUT BTU/HR x 1000 TEMPERATURE RISE 6 SS-

7 WIRING DIAGRAM 24V THERMOSTAT ONNETIONS G R DIAGNOSTI LED 2 IRUIT ONNET HOT SURFAE IGNITER W 115 VA HOT AND PARK TERMINALS ID OWER PRESSURE SWITH 24 VA 115 VA (HI) (MED) (MED LOW) (LOW) HEAT-H OWER OMPARTMENT BURNER OMPARTMENT OFF 24 VA HUMIDIFIER OOL-H APAIT N O FUSE SEE NOTE 4 2 GAS VALVE LINE-H INDUED DRAFT OWER 24VA HUMIDIFIER YL STEADY ON = NMAL OPERATION Y INTEGRATED ONTROL MODULE XFMR-H GY MI GY = ONTROL FAILURE PK GY PK MANUAL RESET AUXILIARY LIMIT IN UPFLOW OWER DEK PU 1 FLASH = 2 FLASHES = PRESSURE SWITH STUK LOSED 3 FLASHES = PRESSURE SWITH STUK OPEN 4 FLASHES = OPEN HIGH LIMIT 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 FLASHES = ONTINUOUS/RAPID FLASHES = REVERSED 115 VA POLARITY NO GY 115 VA NEUTRAL TERMINALS YL PK PU GR PK GR YL OWER OMPARTMENT DO SWITH (OPEN EN DO OPEN) GR OPTIONAL FRONT OVER PRESSURE SWITH GY 24V THERMOSTAT ONNETIONS INTEGRATED ONTROL MODULE FLAME SENS G Y W R TO MIRO TH (3) XFMR-H LINE-H DO JUNTION BOX SWITH LOW VOLTAGE (24V) LOW VOLTAGE FIELD HI VOLTAGE(115V) HI VOLTAGE FIELD JUNTION TERMINAL INTERNAL TO INTEGRATED ONTROL PLUG ONNETION FS IGN IND TR(6) (8) MV (9) MV(12) PS(10) PSO HLI (7) (4) HLO (1) RO2 (11) RO1 (5) OOL HEAT-H HUMIDIFIER N O FLAME SENS HOT SURFAE IGNITER ID WR 24VA 115 VA IRULAT WR JUNTION BOX L N INTEGRATED ONTROL MODULE NO 40 VA TRANSFMER DISONNET OVERURRENT PROTETION DEVIE N L M1 EQUIPMENT FIELD FIELD SPLIE SWITH (TEMP.) IGNITER SWITH (PRESS.) OVERURRENT PROT.DE VIE GAS VALVE ID OWER PRESSURE SWITH TO 115VA/ 1Ø /60 HZ POWER SUPPLY WITH OPTIONAL FRONT OVER PRESSURE SWITH 2 LINE NEUTRALS INTEGRATED ONTROL MODULE High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. WARNING OL ODES: YL YELLOW ANGE PU PURPLE GN GREEN AK PK PINK OWN ITE B LUE GY GRAY RED 0140F00236 REV. NOTES: 1. SETHEAT ANTIIPATON ROOM THERMOSTATAT 0.7 AMPS. 2. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BEUSED EN SERVIING. 3. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED, IT MUSTB E REPLAED WITH WIRING MATERIAL. USE OPPER ONDUTS ONLY. HAVING A TEMPERATURERATING OF AT LEAST IF HEATING AND OOLING OWER SPEEDS ARE NOT THE SAME, DISA JUMPER BEFE ONNETING OWER LEADS. UNUSED OWER LEADS MUST BE PLAED ON "PARK" TERMINALS OF INTEGRATED ONTROL TAPED. 5. UNIT MUST BE PERMANENTLY GROUNDED AND ONFM TO N.E.. AND LOAL ODES. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date schematic. SS- 7

8 AESSIES Accessory Description 0453BX* 0703BX* 0704X* 0904X* 0905DX* LPT-00A LP onversion Kit LPLP01 LP Gas Low Pressure Kit HALP10 High-Altitude LP Gas Kit HANG11 High-Altitude Natural Gas Kit HANG12 High-Altitude Natural Gas Kit K Flush-Mount Vent Kit 0270K00012 Horizontal onversion Pressure Switch Kit AFE18-60A Fossil Fuel Kit FTK-03A Twinning Kit GSAS Electronic Air leaner GMU Media Air leaner EFR01 External Filter Rack 1155DX* DVK-20 2 Horizontal/Vertical oncentric Vent Kit DVK-30 3 Horizontal/Vertical oncentric Vent Kit Available for this model 1 7,001 to 9, ,001 to 11, ,001 to 11,000 Note: All installations above 7,000 require a pressure switch change. For installation in anada, furnaces are certifi ed only to 4,500. THERMOSTATS Model HT18-60 H70TG HSATG H20TWR Description ooling/heating, Mechanical ooling/heating, Digital, Non-programmable ooling/heating, Mechanical Heating Only, Mechanical Goodman Manufacturing ompany, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. opyright 2008 Goodman Manufacturing ompany, L.P. Houston, Texas Printed in the USA. 8 SS-

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