Designed for multi-position installation Heavy-duty stainless-steel tubular heat exchanger

Transcription

1 M97M / 97M Modulating, Variable-Speed EM Gas Furnace Up to 98% FUE Heating Input: 60,000 0,000 TU/h ontents Nomenclature... Product Specifications... imensions... 4 irflow Specifications... 6 Wiring iagram... ccessories... Standard Features abinet Features omfortnet ommunicating System compatible esigned for multi-position installation Heavy-duty stainless-steel tubular heat exchanger M97M: upflow, horizontal left or right Stainless-steel secondary heat exchanger 97M: downflow, horizontal left or right Self-calibrating modulating gas valve ertified for direct vent (-pipe) auto-configure for each installation or non-direct vent (-pipe) urable Silicon Nitride igniter Easy-to-install top venting with optional side venting Quiet variable-speed induced draft blower onvenient left or right connection Utilizes omfortnet communicating, for gas and electrical service two-stage or single-stage thermostats abinet air leakage (Q Leak ) % Self-diagnostic control board with constant memory Heavy-gauge steel cabinet with durable finish fault code history output to a dual 7-segment display Fully insulated heat exchanger and blower section olor-coded low-voltage terminals with provisions irtight solid bottom or side return with for electronic air cleaner and humidifier easy-cut tabs for effortless removal in Efficient and quiet variable-speed airflow system gently bottom air-inlet applications ramps up or down according to heating or cooling demand Multiple continuous fan speed options offer quiet air circulation uto-omfort and enhanced dehumidification modes available ll models comply with alifornia 40 ng/j Low NOx emissions standard * omplete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), the -Year Unit Replacement Limited Warranty and the -Year Parts Limited Warranty, online registration must be completed within 60 days of installation. dditional requirements for annual maintenance are required for the Unit Replacement Limited Warranty. Online registration and some of the additional requirements are not required in alifornia or Quebec. SS-M97M /7 Supersedes 8/5

2 Nomenclature M 97 M 060 N, ,8,9 0 4 rand Minor Revision - aikin rand - Initial Release - st Revision onfiguration M - Upflow/Horizontal Major Revision - ownflow/horizontal - Initial Release - st Revision FUE 9-9% FUE % FUE NOx 96 96% FUE N - Low NOx Gas Valve abinet Width M - Modulating H - onvertible - Stage - 7.5" V - Stage S - Single Stage - " - 4.5" Motor - Variable Speed EM / omfortnet Maximum E - Multi- Speed EM S - Single Speed MTU/h ,000 TU/h 00-00,000 TU/h ,000 TU/h 0-0,000 TU/h ,000 TU/h SS-M97M

3 Product Specifications M97M 060N M97M 080N M97M 0804N M97M 005N M97M 05N 97M 060N 97M 080N 97M 0804N 97M 005N Heating ata High Fire Input¹ 60,000 80,000 80,000 00,000 0,000 60,000 80,000 80,000 00,000 High Fire Output¹ 58,800 77,600 78,400 97,000 6,400 58,00 77,600 77,600 97,000 Low-Fire Steady-State Input¹ 0,000 40,000 40,000 50,000 60,000 0,000 40,000 40,000 50,000 Low-Fire Steady-State Output¹ 9,400 8,800 9,00 48,500 58,00 9,00 8,800 8,800 48,500 FUE² Temperature Rise Range Vent iameter³ " - " " - " " - " " - " " - " " - " " - " " - " " - " No. of urners irculator lower 0.5" ESP Size ( x W) " x 8" " x 8" " x 0" " x 0" " x " " x 8" " x 8" " x 0" " x 0" 075 RPM ½ ½ ¾ ½ ½ ¾ Speed VS EM VS EM VS EM VS EM VS EM VS EM VS EM VS EM VS EM Filter Size (in²) Permanent , isposable Electrical ata Min. ircuit mpacity⁴ Max. Overcurrent evice (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas TU/h ² OE FUE based upon Isolated ombustion System (IS) ³ Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either " or " in diameter, depending upon furnace input, number of elbows, length of run and installation ( or pipes). The optional ombustion ir Pipe is dependent on installation/code requirements and must be " or " diameter PV. ⁴ Minimum ircuit mpacity = (.5 x irculator lower mps) + I lower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection evice refers to maximum recommended fuse or circuit breaker size. May use fuses or HR-type circuit breakers of the same size as noted. Notes ll furnaces are manufactured for use on 5 V, 60 Hz, single-phase electrical supply. Gas Service onnection ½" FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 8%. This could result in performance and noise issues. For servicing or cleaning, a 4" front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. SS-M97M

4 M97M imensions ir ischarge ir ischarge 8¾ ir Intake " Pipe Left-Side rain Trap Exterior Holes 6½ ¾ ⅝ enter imple For lternate ir Intake Pipe " O Hole High-Voltage Standard Gas Supply Location ¾ ⅞ ¾ Vent/ Flue Pipe " PV Right-Side rain Trap Exterior Holes High-Voltage lternate Gas Supply 6½ 9½ lternate Vent/ Flue Location ¾ 4½ 4 ½ 5 9¼ 9⅝ ⅞ 4⅞ 6½ ⅛ 9⅝ 9¼ 5 ⅜ LEFT SIE VIEW Low-voltage ⅞ ⅜ ½ ondensate rain Trap Exterior onnection (Right or Left Side) ¾ PV FRONT VIEW Unfolded Flanges E Folded Flanges ⅞ Low-Voltage ⅞ ⅜ ½ RIGHT SIE VIEW Unfolded Flanges ½ Folded Flanges ir ischarge ir Return Model W H E M97M060N 7½" 8⅞" 4½" 7½" 6" ⅞" ⅛" ⅝" M97M080N 7½" 8⅞" 4½" 7½" 6" ⅞" ⅛" ⅝" M97M0804N " 8⅞" 4½" " 9½" 7⅞" 6" 7½" M97M005N " 8⅞" 4½" " 9½" 7⅞" 6" 7½" M97M05N 4½" 8⅞" 4½" 4½" " 0⅞" 9⅜" 0⅞" Minimum learances to ombustible Materials Position Sides Rear Front ottom Flue Top Upflow 0" 0" " 0" " Horizontal 6" 0" " 0" 6" = If placed on combustible floor, the floor MUST be wood ONLY. 4 SS-M97M

5 97M imensions ½ 8¼ Vent/Flue Pipe " PV 6½ ½ Return ir Intake Pipe PV ⅝ ⅜ Top View ⅝ ⅞ ⅝ ½ ⅞ 6½ 8¼ lternate Vent/ ½ Low-Voltage 4 Low-Voltage lternate Gas High-Voltage 4½ 5⅛ lternate Gas Supply 4¾ 5⅛ 4⅞ 4¾ 4⅛ 6⅞ ⅜ ⅜ 6⅞ rain Trap Holes Standard rain Trap 8¾ ir ischarge ½ ½ Unfolded Flanges E Folded Flanges Front View High-Voltage ⅝ Right Side Exterior rain Trap Holes 8⅛ Unfolded Flanges 0⅛ Folded Flanges Right-Side View ir ischarge ir Return ir ischarge Model W H E 97M060N 7½" 8⅞" 4½" 7½" 4⅝" 4" 4½" ⅝" 97M080N 7½" 8⅞" 4½" 7½" 4⅝" 4" 4½" ⅝" 97M0804N " 8⅞" 4½" " 8⅛" 7½" 8" 9½" 97M005N " 8⅞" 4½" " 8⅛" 7½" 8" 9½" Minimum learances to ombustible Materials Position Sides Rear Front ottom Flue Top ownflow 0" 0" " N 0" " Horizontal 6" 0" " 0" 6" = If placed on combustible floor, the floor MUST be wood ONLY. N = For installation on non-combustible floors only. combustible floor sub-base must be used for installations on combustible flooring. SS-M97M 5

6 M97M irflow ata M97M060N ooling Speed -.8" w.c. ESP) M97M060N -.5" w.c. ESP; Rise Range: 5-55 F) djust djust Minus 0% Minus 0% 858 n/a Normal Normal 95 n/a Plus 0% Plus 0%,048 5 Minus 0% Minus 0% 95 n/a Normal Normal,059 5 Plus 0% Plus 0%,65 46 Minus 0% Minus 0%,04 5 Normal, Normal,58 47 Plus 0%, Plus 0%,74 4 Minus 0%,09 79 Minus 0%,4 48 Normal, 80 Normal,60 4 Plus 0%, 89 Plus 0%,86 9 M97M080N ooling Speed (@." -.8" w.c. ESP) M97M080N (@." -.5" w.c. ESP; Rise Range: 0-60 F) djust djust Minus 0% Minus 0%,08 n/a Normal Normal,0 60 Plus 0% Plus 0%, 54 Minus 0% Minus 0%,84 n/a Normal Normal,6 55 Plus 0% Plus 0%, Minus 0% 9 65 Minus 0%,50 57 Normal,0 705 Normal,89 5 Plus 0%,5 776 Plus 0%,58 47 Minus 0%,07 77 Minus 0%,56 57 Normal,0 89 Normal,96 5 Plus 0%,5 90 Plus 0%,56 47 M97M0804N ooling Speed (@." -.8" w.c. ESP) M97M0804N (@." -.5" w.c. ESP; Rise Range: 5-55 F) djust djust Minus 0% Minus 0%,05 n/a Normal Normal,8 n/a Plus 0% Plus 0%,5 5 Minus 0% Minus 0%,0 n/a Normal Normal,7 54 Plus 0%, Plus 0%,47 49 Minus 0%,064 7 Minus 0%,87 n/a Normal,8 79 Normal,40 50 Plus 0%, Plus 0%,57 46 Minus 0%,8 8 Minus 0%,64 5 Normal,75 9 Normal,56 47 Plus 0%,5,004 Plus 0%,668 4 Notes: ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 per ton when cooling is desirable. o not operate above.5" w.c. ESP in heating mode. INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. 6 SS-M97M

7 M97M irflow ata (cont.) M97M005N ooling Speed -.8" w.c. ESP) M97M005N -.5" w.c. ESP; Rise Range: 5-65 F) djust djust Minus 0% Minus 0%,66 55 Normal Normal,88 49 Plus 0% Plus 0%, Minus 0%, Minus 0%,68 5 Normal, 784 Normal, Plus 0%,46 86 Plus 0%, Minus 0%,8 884 Minus 0%,79 5 Normal, Normal,90 47 Plus 0%,60,080 Plus 0%,0 4 Minus 0%,56, Minus 0%,76 5 Normal,76,59 Normal, Plus 0%,90,85 Plus 0%,5 4 M97M05N ooling Speed (@." -.8" w.c. ESP) M97M05N (@." -.5" w.c. ESP; Rise Range: 5-65 F) djust djust Minus 0% Minus 0%,70 6 Normal Normal,89 57 Plus 0% Plus 0%,080 5 Minus 0%, Minus 0%,746 6 Normal,60 8 Normal, Plus 0%,76 94 Plus 0%,4 5 Minus 0%,0 98 Minus 0%,77 6 Normal,467,00 Normal, Plus 0%,64, Plus 0%,65 50 Minus 0%,79,50 Minus 0%,85 59 Normal,90,78 Normal,08 5 Plus 0%,0,406 Plus 0%, 48 Notes ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 per ton when cooling is desirable. INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. SS-M97M 7

8 97M irflow ata 97M060N ooling Speed -.8" w.c. ESP) 97M060N -.5" w.c. ESP; Rise Range: 5-65 F) djust djust Minus 0% Minus 0% Normal Normal Plus 0% Plus 0%,0 5 Minus 0% Minus 0% Normal Normal Plus 0% Plus 0%,045 5 Minus 0% Minus 0% Normal Normal Plus 0%, Plus 0%, Minus 0%, Minus 0% Normal, Normal Plus 0%,5 887 Plus 0%, M080N ooling Speed (@." -.8" w.c. ESP) 97M080N (@." -.5" w.c. ESP; Rise Range: 5-65 F) djust djust Minus 0% Minus 0% 950 n/a Normal Normal,056 n/a Plus 0% Plus 0%,6 6 Minus 0% Minus 0%,0 n/a Normal Normal,46 6 Plus 0% Plus 0%,6 57 Minus 0% Minus 0%,0 64 Normal Normal,56 57 Plus 0%, Plus 0%,8 5 Minus 0%, Minus 0%,4 59 Normal, Normal,49 5 Plus 0%,95 86 Plus 0%, Notes ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 per ton when cooling is desirable. INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. 8 SS-M97M

9 97M irflow ata (cont.) 97M0804N ooling Speed -.8" w.c. ESP) 97M0804N -.5" w.c. ESP; Rise Range: 5-65 F) djust djust Minus 0% Minus 0%, 65 Normal Normal,4 58 Plus 0% 9 6 Plus 0%,57 5 Minus 0% Minus 0%,9 60 Normal,0 74 Normal,5 54 Plus 0%,4 785 Plus 0%, Minus 0%, Minus 0%,98 55 Normal,06 88 Normal,44 50 Plus 0%,7 9 Plus 0%, Minus 0%,8 89 Minus 0%,75 5 Normal, Normal,58 47 Plus 0%,6,090 Plus 0%, M005N ooling Speed (@." -.8" w.c. ESP) 97M005N (@." -.5" w.c. ESP; Rise Range: 5-65 F) djust djust Minus 0% Minus 0%,58 57 Normal Normal,759 5 Plus 0% Plus 0%,95 46 Minus 0% Minus 0%,67 56 Normal, Normal, Plus 0%,86 88 Plus 0%, Minus 0%,49 84 Minus 0%, Normal,88 97 Normal, Plus 0%,57,00 Plus 0%,04 44 Minus 0%,589,067 Minus 0%,69 5 Normal,766,85 Normal,88 48 Plus 0%,94,04 Plus 0%,069 4 Notes ll furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 per ton when cooling is desirable. INSTLLTION IS TO E JUSTE TO OTIN TEMPERTURE RISE WITHIN THE RNGE SPEIFIE ON THE RTING PLTE. SS-M97M 9

10 Temperature Rise Range hart TU TU/h OUTPUT Output vs TEMPERTURE Vs. Temperature RISE Rise hart HRT FMULS TU TU/h OUTPUT Output = = x.08 x x Rise RISE RISE Rise = = Formulas TU TU/H OUTPUT Output.08 x OUTPUT Output TU/h TU/HR x,000 x 000 TEMPERTURE Temperature Rise RISE 0 SS-M97M

11 Wiring iagram HOT SURFE IGNITER R IRUIT ONNET MOULTING GS VLVE (HONEY WELL) PU R K PU FLME SENS RMPING EHUM EM MTR HRNESS K L R GY I LOWER ONNET JUST L IGNOSTI LE'S ELY PULL OWN PULL UP IS FUSE 4 V 4 LOW FIRE PRESSURE SWITH UTO RESET UXILIRY LIMIT ONTROL 5 4 R R PK G GY W K GR NOTES:. SET HET NTIIPT ON ROOM THERMOSTT T 0.7 MPS.. MNUFTURER'S SPEIFIE REPLEMENT PRTS MUST E USE EN SERVIING.. IF NY OF THE IGINL WIRE S SUPPLIE WITH THE FURNE MUST E REPLE, IT MUST E REPLE WITH WIRING MTERIL HVING TEMPERTURE RTING OF T LEST 05. USE OPPER ONUTS ONLY. 4. UNIT MUST E PERMNENTLY GROUNE N ONFM TO N.E.. N LOL OES. 5. TO RELL THE LST 0 FULTS, MOST REENT TO LEST REENT, EPRESS SWITH F ME THN SEONS ILE IN STNY (NO THERMOSTT INPUTS) PM R K URNER OMPRTMENT LOWER OMPRTMENT OOL TPS OOL SETUP HET SETUP HET TPS FN TPS HET OFF IP SWITHES IRULT LOWER GY UTO RESET PRIMRY LIMIT ONTROL MOULTING INTERGRTE FURNE ONTROL MOULE PK I LOWER MOULTING PRESSURE SWITH SSEMLY NO NO W Y GN 5 4 Y YL MNUL RESET ROLLOUT LIMIT ONTROLS (SINGLE ONTROL ON 40 ktu) PU O 4 V THERMOSTT ONNETIONS N.E.. LSS WIRE LINE HSI E HUM EHUM GN YL R 0 UX NEUTRL NO GY FRONT OVER PRESSURE SWITH INUE RFT LOWER R R K GY HIGH FIRE PRESSURE SWITH K L INUT OIL 040F00- K (ON SOME MOELS) PU R R YL OL OES: PK PINK R ROWN ITE L LUE GY GRY R RE YL YELLOW NGE PU PURPLE GR GREEN K LK FLME SENS K L 40 V TRNSFMER GR 4 V 5 V GN HSSIS GROUN GR JUNTION OX GY K K LOWER OMPRTMENT O SWITH (OPEN EN O OPEN) JUNTION R Y W W Y G O EHUM ISONNET O SWITH INUT OIL (ON SOME MOELS) INO IR IRULT LWR LINE TO MIRO TERMINL INTERNL TO INTEGRTE ONTROL PLUG ONNETION LINE E HUM IGN FS () (8) (0) INTEGRTE ONTROL MOULE JUNTION OX FLME SENS WRNING:ISONNET POWER EFE SERVIING N WIRING. TO UNIT MUST E PROPERLY POLRIZE N GROUNE. 5 V FIEL GN GN NEUTRL 40 V FUSE TR (5) TRNSFMER 4 V UTO RESET PRIMRY UTO RESET UXILIRY LIMIT LIMIT ONTROL TO+V ONTROLS () (6) () () GN (4) TR (9) GN (4) ELETRONI IR LENER OPTIONL NO Ø I LWR HUMIIFIER OPTIONL HIGH FIRE PRESS. SWITH TO GN 5 V/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION L EVIE TO 5V/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION EVIE L GN N WRNING: TO UNIT MUST E ISONNET POWER EFE SERVIING WIRING TO UNIT MUST E PROPERLY POLRIZE N GROUNE. INTEGRTE ONTROL MOULE 4V THERMOSTT ONNETIONS N.E.. LSS WIRE 4V HUM. TO R TO MIRO LOW VOLTGE FIEL LOW VOLTGE (4V) HI VOLTGE (5V) HI VOLTGE FIEL (7) + V () RX () TX () HOT SURFE IGNITER NO IGNITER GN INO IR IRULT LWR EQUIPMENT GN FIEL SPLIE GN SWITH (TEMP) OVERURRENT PROT. EVIE ISONNET NEUTRL NEUTRL NEUTRL NEUTRL SWITH PRESSURE LOW FIRE PRESS. SWITH MNUL RESET ROLLOUT LIMIT ONTROLS NO FRONT OVER PRESS. SWITH PM GS VLVE INTEGRTE ONTROL MOULE High Voltage: isconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. lways refer to the wiring diagram on the Warning unit for the most up-to-date wiring. SS-M97M

12 ccessories Model escription M97M 060N M97M 080N M97M 0804N M97M 005N M97M 05N 97M 060N 97M 080N 97M 0804N TK04 omfortnet-ompatible ontrol VENT- oncentric Vent Kit (") VENT- oncentric Vent Kit (") FS7 ownflow Sub-ase 7.5" FS ownflow Sub-ase " FS4 ownflow Sub-ase 4" RF0004 EFR0 rain Kit -Horizontal Left Vertical Flue External Filter Rack with 6 x 5 Permanent Filter 97M 005N K00000S Flush Mount Vent Kit - " or " 070K0000S Flush Mount Vent Kit - " FE8-60 Fossil Fuel (ual Fuel) Kit LPLP0 Low LP Gas Pressure Switch LPM-09 LP onversion Kits Notes Indicates available for this model For installation in anada, gas furnaces are certified only to 4,500'. Our continuing commitment to quality products may mean a change in specifications without notice. 07 Houston, Texas SS-M97M