GCEC96. Two-Stage, Multi-Speed ECM Gas Furnace Up to 96% AFUE. Heating Input: 40, ,000 BTU/h

Transcription

1 GE96 Heating Input: 40,000 00,000 BTU/h Two-Stage, Multi-Speed EM Gas Furnace Up to 96% AFUE ontents Nomenclature... Product Specifications... 3 Dimensions... 4 Airflow Specifications... 5 Wiring Diagrams... Accessories... Standard Features Energy-efficient, multi-speed EM blower motor Heavy-duty, aluminized-steel tubular heat exchanger Stainless-steel secondary heat exchanger Two-stage gas valve provides quiet, economical heating Durable Silicon Nitride igniter Quiet two-speed induced draft blower Self-diagnostic control board with constant memory fault code history output to a LED olor-coded low-voltage terminals with provisions for electronic air cleaner and humidifier Low continuous fan speed options offer quiet air circulation All models comply with alifornia 40 ng/j Low NOx emissions standard AHRI ertified; ETL Listed abinet Features Designed for multi-position installation down flow, horizontal left or right ertified for direct vent (-pipe) or non-direct vent (-pipe) Easy-to-install top venting with optional side venting onvenient left or right connection for gas and electrical service abinet air leakage (QLeak) % Heavy-gauge steel cabinet with durable finish Fully insulated heat exchanger and blower section Airtight solid bottom or side return with easy-cut tabs for effortless removal in bottom air-inlet applications ENERGY STAR and the ENERGY STAR mark are registered trademarks owned by the U.S. Environmental Protection Agency. ENERGY STAR products are third-party certified by an EPA-recognized ertification Body. Products that earn the ENERGY STAR prevent greenhouse gas emissions by meeting strict energy efficiency guidelines set by the U.S. Environmental Protection Agency. * omplete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), 0-Year Unit Replacement Limited Warranty and 0-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in alifornia or Québec. SS-GE96 5/7

2 Nomenclature G E B N ** 3 4 5,6 7,8,9 0 3,4 Brand G - Goodman Brand Engineering Major / Minor Revisions * Not used for inventory control. onfiguration NOx M - Upflow/Horizontal N - Low NOx - Downflow/Horizontal abinet Width Motor B - 7½ - " V - Variable Speed EM / omfortnet D - 4½" E - Multi-Speed EM S - Single Speed Maximum FM FM FM Gas Valve 3-00 FM FM M - Modulating - Two- Stage MBTU/h S - Single Stage ,000 BTU/h ,000 BTU/h AFUE 0-0,000 BTU/h 97-97% AFUE 96-96% AFUE 9-9% AFUE SS-GE96

3 Product Specifications GE BNA GE BNA GE BNA GE96 005NA Heating Data High Fire Input¹ 40,000 60,000 80,000 00,000 High Fire Output¹ 38,400 57,600 76,800 96,000 Low-Fire Input¹ 8,000 4,000 56,000 70,000 Low-Fire Output¹ 6,880 40,30 53,760 67,00 AFUE² Temp. Rise Range ( F) Vent Diameter³ " - 3" " - 3" " - 3" " - 3" No. of Burners irculator Blower Available 0.5" ESP Size (D x W) 0" x 8" " x 8" " x 8" " x 0" 075 RPM / / / Speed Electrical Data Min. ircuit Ampacity⁴ Max. Overcurrent (amps)⁵ Shipping Weight (lbs) ¹ Natural Gas BTU/h ² DOE AFUE based upon Isolated ombustion System (IS) ³ Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either or 3 in diameter, depending upon furnace input, number of elbows, length of run and installation ( or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be or 3 diameter PV. ⁴ Minimum ircuit Ampacity = (.5 x irculator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HAR-type circuit breakers of the same size as noted. Notes All furnaces are manufactured for use on 5 VA, 60 Hz, single-phase electrical supply. Gas Service onnection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. For bottom return: Failure to unfold flanges may reduce airflow by up to 8%. This could result in performance and noise issues. For servicing or cleaning, a 4 front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. SS-GE96 3

4 Dimensions ⅜ 3 ⅝ ⅞ A B ⅝ ½ ⅞ 6½ 8¼ Alternate Vent/ ½ Low-Voltage Electrical Outlet 4 Low-Voltage Electrical Outlet Alternate Gas High-Voltage Electrical Outlet 34½ 5⅛ Alternate Gas Supply 4¾ 5⅛ 4⅞ 4¾ 4⅛ 6⅞ ⅜ ⅜ 6⅞ Drain Trap Holes Standard Drain Trap 8¾ Air Discharge ½ 3½ D Unfolded Flanges E Folded Flanges Front View High-Voltage Electrical Outlet ⅝ Right Side Exterior Drain Trap Holes 8⅛ Unfolded Flanges 0⅛ Folded Flanges Right-Side View Air Discharge Air Discharge Air Return Model A B D E GE960403BNA 7½" 6" 3⅞" ⅛" 3⅝" GE960603BNA 7½" 6" 3⅞" ⅛" 3⅝" GE960803BNA 7½ 6 3⅞ ⅛ 3⅝ GE96005NA " 9½" 7⅜" 6" 7½" Minimum learances to ombustible Materials Position Sides Rear Front Bottom Flue Top Downflow 0" 0" 3" N 0" " Horizontal 6" 0" 3" 0" 6" = If placed on combustible floor, the floor MUST be wood ONLY. N = For installation on non-combustible floors only. A combustible floor sub-base must be used for installations on combustible flooring. 4 SS-GE96

5 Airflow Data GE960403BN OOLING S- S- S-3 **OFF OFF OFF ON OFF OFF ON ON OFF OFF ON OFF^ OFF OFF ON^ OFF ON ON ON OFF ON ON ON ON^ Static Tstat all FM FM FM FM FM FM FM FM Ylo Y Ylo Y Ylo Y Ylo Y Ylo Y Ylo Y Ylo Y Ylo Y S- S-3 S-4 ONTINUOUS FAN Static Tstat all FM FM FM FM FM FM FM FM **OFF OFF OFF G ON OFF OFF G ON ON OFF G OFF ON OFF G OFF OFF ON G OFF ON ON G ON OFF ON G ON ON ON G HEATING S-4 S- **OFF OFF ON OFF ON ON OFF ON Static FM Rise FM Rise FM Rise FM Rise FM Rise FM FM FM W W W 37 NA 096 NA 056 NA 08 NA 98 N/A W W 37 NA 096 NA 056 NA 08 NA 98 N/A W NA 5 NA 449 NA 387 NA NA NA NA W W ** Factory Default SINGLE STAGE OOLING^ *NOT REOMMENDED Notes All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. SS-GE96 5

6 Airflow Data GE960603BN OOLING S- S- S-3 **OFF OFF OFF ON OFF OFF ON ON OFF OFF ON OFF^ OFF OFF ON^ OFF ON ON ON OFF ON ON ON ON^ Static Tstat all FM FM FM FM FM FM FM FM Ylo Y Ylo N/A N/A Y Ylo N/A N/A Y Ylo Y Ylo Y Ylo N/A N/A Y Ylo Y Ylo Y N/A N/A S- S-3 S-4 ONTINUOUS FAN Static Tstat all FM FM FM FM FM FM FM FM **OFF OFF OFF G ON OFF OFF G ON ON OFF G OFF ON OFF G OFF OFF ON G OFF ON ON G ON OFF ON G ON ON ON G HEATING S-4 S- **OFF OFF ON OFF ON ON OFF ON Static FM Rise FM Rise FM Rise FM Rise FM Rise FM FM FM W W W NA 547 N/A 469 N/A 396 N/A N/A N/A N/A W W NA 547 N/A 469 N/A 396 N/A N/A N/A N/A W W W ** Factory Default SINGLE STAGE OOLING^ *NOT REOMMENDED Notes All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. 6 SS-GE96

7 Airflow Data GE960803BN OOLING S- S- S-3 **OFF OFF OFF ON OFF OFF ON ON OFF OFF ON OFF^ OFF OFF ON^ OFF ON ON ON OFF ON ON ON ON^ Static Tstat all FM FM FM FM FM FM FM FM Ylo Y Ylo N/A Y Ylo N/A Y Ylo Y Ylo Y Ylo N/A Y Ylo Y Ylo Y N/A S- S-3 S-4 ONTINUOUS FAN Static Tstat all FM FM FM FM FM FM FM FM **OFF OFF OFF G ON OFF OFF G ON ON OFF G OFF ON OFF G OFF OFF ON G OFF ON ON G ON OFF ON G ON ON ON G HEATING S-4 S- **OFF OFF ON OFF ON ON OFF ON Static FM Rise FM Rise FM Rise FM Rise FM Rise FM FM FM W W W N/A 569 N/A 507 N/A 44 N/A N/A W W 750 NA 644 N/A 569 N/A 507 N/A 44 N/A N/A W 894 N/A 84 N/A 784 N/A 76 N/A 68 N/A W NA 76 NA 68 N/A W NA 94 NA 885 N/A 80 ** Factory Default SINGLE STAGE OOLING^ *NOT REOMMENDED Notes All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. SS-GE96 7

8 Airflow Data GE96005N OOLING S- S- S-3 **OFF OFF OFF ON OFF OFF ON ON OFF OFF ON OFF^ OFF OFF ON^ OFF ON ON ON OFF ON ON ON ON^ Static Tstat all FM FM FM FM FM FM FM FM Ylo Y Ylo Y Ylo Y Ylo Y Ylo Y Ylo Y Ylo Y Ylo Y S- S-3 S-4 ONTINUOUS FAN Static Tstat all FM FM FM FM FM FM FM FM **OFF OFF OFF G ON OFF OFF G ON ON OFF G OFF ON OFF G OFF OFF ON G OFF ON ON G ON OFF ON G ON ON ON G HEATING S-4 S- **OFF OFF ON OFF ON ON OFF ON Static FM Rise FM Rise FM Rise FM Rise FM Rise FM FM FM W W W W W W W W ** Factory Default SINGLE STAGE OOLING^ *NOT REOMMENDED Notes All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. 8 SS-GE96

9 Temperature Rise Range hart BTU BTU OUTPUT Output vs Vs. TEMPERATURE Temperature Rise RISE hart HART 600 FM FM Formulas FMULAS BTU BTU/h OUTPUT Output = FM x x x Rise x RISE BTU OUTPUT RISE = BTU/H Output Rise = FM.08 FM x OUTPUT Output BTU/h BTU/HR x,000 x 000 TEMPERATURE Temperature Rise RISE SS-GE96 9

10 Notes 0 SS-GE96

11 Wiring Diagram GE96******AA GN G BR GY YL PU HOT SURFAE IGNITER RED LED FLASH ODE IRUIT ONNET TWO STAGE GAS VALVE (ITE RODGERS) BL BL 3 4 S EA-H OM T5 IR-H HUM X-FMR L PU YL YLO Y W W R G TWIN N.E.. LASS WIRE 5 LOW FIRE PRESSURE SWITH T T DIAGNOSTI LED'S 3 AUTO RESET AUXILIARY LIMIT ONTROL 4 3 GY BR LINE PK GN NO NO MANUAL RESET ROLLOUT LIMIT ONTROLS (SINGLE ONTROL ON 30 kbtu AND 40 kbtu) AUTO RESET PRIMARY LIMIT ONTROL 3 HI PM BURNER OMPARTMENT BLOWER OMPARTMENT BL IRULAT BLOWER ID BLOWER TWO-STAGE PRESSURE SWITH ASSEMBLY PU BL GY EM MTR HARNESS 3 GN FRONT OVER PRESSURE SWITH PU STEADY ON = INTERNAL GV ERR, MIRO AND FREQUENY HEK RAPID = TWINNING ERR FLASH = FLAME SENSED EN NO FLAME SHOULD BE PRESENT FLASHES = PRESSURE SWITH STUK LOSED/INDUER ERR 3 FLASHES = ST STAGE PRESSURE SWITH STUK OPEN/INDUER ERR 4 FLASHES = OPEN LIMIT SWITH 5 FLASHES = OPEN ROLLOUT/OPEN FUSE DETETED 6 FLASHES = PRESSURE SWITH YLE LOKOUT 7 FLASHES = EXTERNAL LOKOUT (RETRIES) 8 8 FLASHES = EXTERNAL LOKOUT (REYLES) FLASHES + GROUNDING REVERSED POLARITY 0 FLASHES = GAS FLOW WITH NO ALL F HEAT FLASHES = LIMIT SWITH OPEN-BLOWER FAILURE FLASHES = IGNIT RELAY FAILURE 3 DOUBLE FLASHES = ND STAGE PRESSURE SWITH STUK OPEN/INDUER ERR S S3 T4 T GY PU 4 V 3 A FUSE 5 IRUIT ONNET 0 YL INDUED DRAFT BLOWER BR GY NO PK BR 4 VA 40 VA TRANSFMER PK HIGH FIRE PRESSURE SWITH PK 5 VA AMBER LED FLASH ODE BR YL PU FLAME SENS BL GN JUNTION BOX HASSIS GROUND BLOWER OMPARTMENT DO SWITH (OPEN EN DO OPEN) RAPID = LOW FLAME SENSE URRENT WARNING: DISONNET POWER BEFE SERVIING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. INTEGRATED ONTROL MODULE 4V THERMOSTAT ONNETIONS N.E.. LASS WIRE FLASH = NMAL OPERATION WITH ALL F ST STAGE HEAT (W) FLASHES = NMAL OPERATION WITH ALL F ND STAGE HEAT 3 FLASHES = W PRESENT WITH NO W 4 FLASHES = Y PRESENT WITH NO G ALL, YLO PRESENT WITH NO G ALL GREEN LED FLASH ODE 0 STEADY ON = STANDBY TO 5VA/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE R Y W W Y G O DEHUM TO R FUSE 3 A TO MIRO TO MIRO DISONNET DO SWITH LINE HUM-OUT LINE TO +VD HUM EA IGN FS TH (5) HLO () PS () HLI (6) MVL (7) (4) TR (9) IND HI NO OL ODES: PK PINK BR BROWN ITE BL BLUE GY GRAY RED YL YELLOW ANGE PU PURPLE GN GREEN BLAK 040F0347-A NO AUTO RESET AUXILIARY LIMIT ONTROLS PS () HIGH FIRE PRESS. SWTIH MVH () MV (8) HUMIDIFIER INTEGRATED ONTROL MODULE NOTES: RAPID = NMAL OPERATION WITH ALL F FAN (G) FLASH = NMAL OPERATION WITH ALL F LOW STAGE OOL (YLO + G) FLASHES = NMAL OPERATION WITH ALL F HIGH STAGE OOL/ SINGLE STAGE OOLING (Y + G) L JUNTION BOX IND LO L N INDO AIR IRULAT BLWR ELETRONI AIR LEANER ID BLWR HOT SURFAE IGNITER FLAME SENS TO 5 VA/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE 5 VA 4 VA WARNING:DISONNET POWER BEFE SERVIING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. NO INDO AIR IRULAT BLWR N 40 VA TRANSFMER AUTO RESET PRIMARY LIMIT ONTROL MANUAL RESET ROLLOUT LIMIT ONTROLS FRONT OVER PRESSURE SWITH DISONNET LOW FIRE PRESS SWITH EQUIPMENT FIELD FIELD SPLIE SWITH (TEMP.) IGNITER PM HI GAS VALVE. SET HEAT ANTIIPAT ON ROOM THERMOSTAT AT 0.7 AMPS.. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BE USED EN SERVIING. 3. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED IT MUST BE REPLAED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 05. USE OPPER ONDUTS ONLY. 4. UNIT MUST BE PERMANENTLY GROUNDED AND ONFM TO N.E.. AND LOAL ODES. 5. TO REALL THE LAST 6 FAULTS, MOST REENT TO LEAST REENT, DEPRESS SWITH F ME THAN SEONDS ILE IN STANDBY (NO THERMOSTAT INPUTS) SWITH (PRESS.) OVERURRENT PROT. DEVIE JUNTION TERMINAL INTERNAL TO INTEGRATED ONTROL PLUG ONNETION LOW VOLTAGE (4V) LOW VOLTAGE FIELD HI VOLTAGE (5V) HI VOLTAGE FIELD $ INTEGRATED ONTROL MODULE High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. Always refer to the wiring diagram on the Warning unit for the most up-to-date wiring. SS-GE96

12 Accessories Model Description GE BNA GE BNA GE BNA GE96 005NA VENT- oncentric Vent Kit (") VENT-3 oncentric Vent Kit (3") RF0004 Drain Kit -Horizontal Left Vertical Flue EFR0 External Filter Rack with 6"x5" Permanent Filter K00000S Flush Mount Vent Kit - 3" or " 070K0000S Flush Mount Vent Kit - " AFE8-60A Fossil Fuel (Dual Fuel) Kit HASFK High-Altitude Natural Gas Kit HASFK- HASFK- HASFK- HASFK- HASFK High-Altitude LP Gas Kit TBD TBD TBD TBD LPLP03 Low LP Gas Pressure Switch LPM-08 LP onversion Kits LPM-30 LP onversion Kit Goodman Manufacturing ompany, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. 06 Goodman Manufacturing ompany, L.P. Houston, Texas SS-GE96