SERVICE MANUAL / PARTS LIST MODEL XSG-5
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1 ation SERVICE MANUAL / PARTS LIST MODEL XSG Mendell Davis Drive Jackson MS Fax unifiedbrands.net PART NUMBER REV B (11/11)
2 TABLE OF CONTENTS 2
3 3
4 OPERATING SUMMARY - SEQUENCE OF OPERATION For Gas Model, Manual Filling 4
5 OPERATING SUMMARY - SEQUENCE OF OPERATION For Gas Model, Auto Fill 5
6 OPERATING SUMMARY 6
7 XSG-5 CONTROL SIDE COMPONENTS ITEM PART # DESCRIPTION QTY. ITEM PART # DESCRIPTION QTY. 1 NT " SS FLEXIBLE GAS LINE 1 14 NT1624 TERMINAL BLOCK, 2 POSITION 1 2 NT1747 GAS REGULATOR AND VALVE (NG/LP) 1 15 NT1523 TIMER, 60 MINUTE, 120V 1 3 NT1073 FUSE, 5 AMP 2 16 H1178 KNOB 1 4 NT1074 FUSE BLOCK, 2-POLE 1 17 NT1557 LAMP, AMBER, 120V 1 5 NT1567 VARISTOR 1 18 NT1628 LAMP, BLUE, 120V 1 6 NT1829 WATER LEVEL CONTROL (INCLUDES PROBES) 1 19 NT1556 LAMP, RED, 120V 2 7 NT1559 FAN, CONVECTION, 120V 1 20 NT1565 ON/OFF SWITCH 1 8 NT1575 IGNITION CONTROL 1 21 NT1088 MOUNTING LATCH 1 9 NT1745 SOLID STATE TIMER, SOLENOID (INCLUDES NT1748 RESISTOR) 1 22 NT1090 CONTACT, ON SWITCH 1 10 NT1574 HIGH TEMP CONTROL 1 23 NT1612 VACCUUM SWITCH 1 11 NT1613 SOLID STATE TIMER, BLOWER MOTOR (INCLUDES NT1615 RESISTOR) 1 24 NT1606 BLOWER MOTOR 1 12 NT1720 CONTROL RELAYS, 120V 2 25 NT1746 SOLENOID 1 13 NT1568 BUZZERS, 120V 2 26 NT1578 IGNITOR/SENSOR PROBE 1 7
8 XSG-5 PLUMBING SIDE COMPONENTS (Shown with Auto-Fill Option) ITEM PART # DESCRIPTION QTY. ITEM PART # DESCRIPTION QTY. 1 NT1555 3/4 MP x HB 90 DEG. FITTING 1 11 NT1140 3/8 BRASS NIPPLE 1 2 NT1138 3/8 NPT LOCKNUT 1 12 NT1139 3/8 NPT UNION 1 3 NT /2 BALL VALVE DRAIN 1 13 NT1278 MANIFOLD 1 4 NT1134 3/4 ELBOW 2 14 NT1721 AUTO-FILL VALVE 1 5 NT1502 CHECK VALVE ASSEMBLY 2 15 NT ELBOW 1 6 NT1132 3/4 HOSE 1 16 NT1479 TEFLON TUBING 1 7 NT1091 PRESSURE SWITCH 1 17 NT1566 WATER LEVEL PROBES (INCLUDES CONTROLLER) 2 8 NT1202 1/2 x 1/8 BRASS REDUCER BUSHING 1 18 NT1203 5/16 HOSE 1 9 NT1200 BRASS TEE 1 19 G1562 INFRARED BURNER 1 10 NT1201 1/2 x 3/8 BRASS REDUCER BUSHING 1 NT1820 3RD WATER LEVEL PROBE (AUTO-FILL ONLY) 1 8
9 XSG-5 DOOR COMPONENTS NT1115 NT1106 NT1511 NT1508 NT1050 NT1144 NT1545 NT1538 NT1509 NT1539 NT1179 NT1161 Door Insulation (not shown): NT1729 9
10 XSG-5 STANDARD WIRING DIAGRAM 10
11 11 FOR SERVICE SUPPORT CALL:
12 XSG-5 AUTO-FILL WIRING DIAGRAM 12
13 XSG-5 AUTO-FILL TROUBLESHOOTING FOR SERVICE SUPPORT CALL:
14 NOTE: Stand brace is not shown in illustration This shroud will not be re-used. Both units should be secured to stand with (4) 1/4-20 x 3/4 bolts and lock washers, finger-tight. BOTH STEAMERS MUST BE PROPERLY MOUNTED IN STAND BEFORE BEGINNING INSTALLATION OF CHIMNEY KIT STEP 2) Remove stainless steel outer shroud from upper unit ONLY by removing (1) x 3/4 THPS and nylon spacer at indicated location. Pull straight up on shroud to release (8) tabs from slots. Leave aluminized steel sheet metal chimney of upper unit in place. STEP 3) Remove (3) x 1/2 THPS at indicated locations. exhaust deflectors stainless steel outer shroud aluminized steel chimney screws 3 locations, each unit screw upper unit ONLY screws 3 locations Original exhaust deflectors will not be re-used. STEP 1) Prior to stand mounting, remove exhaust deflectors from both units by removing (3) x 1/2 truss-head phillips screws (THPS) at indicated locations. Estimated time for installation: 20 minutes DO NOT remove either chimney assembly at any time during installation. Tools required for installation: Phillips screwdrivers Rubber mallet (possibly) 7/16 wrench or 7/16 socket with ratchet Questions? Call XSG-5 Double-Stack Chimney Kit Installation (Rev. A 1/10) 14
15 slightly to allow screw holes to line up. NOTE: Stand brace is not shown in illustration Remove (2) remaining screws at indicated location for next step. It is critical to install this piece correctly! All flanges must be in the air space between the aluminized steel chimney and the surrounding stainless steel. Extension has relief area specifically to assist in installation. (See detail views) It may be necessary to move upper unit STEP 4) Attach chimney brace (M1600) as shown, with tabs facing up, using (3) x 1/2 THPS. STEP 5) Attach first piece of lower unit chimney extension (M1601) as shown using (3) x 1/2 THPS at indicated locations. STEP 6) Attach second piece of lower unit chimney extension (M1602) by aligning 8 slots with tabs of chimney brace AND 8 tabs (4 each side) with slots in the upper unit's chimney assembly. The side flanges of this piece need to be on the outside of the extension piece installed in step 5. Once lined up, slide down forcefully to lock in place until screw holes line up. Use (4) x 1/2 THPS at indicated locations to secure screws 2 locations relief Chimney Extension Part 1, M1601 Chimney Extension Part 2, M screws 2 each side side flanges chimney brace screws 3 locations 8 slots 8 tabs 4 each side XSG-5 Double-Stack Chimney Kit Installation (Rev. A 1/10) Questions? Call NOTE: This is a cutaway view 15
16 NOTE: Stand brace is not shown in illustration NOTE: Stand brace is not shown in illustration NOTE: Stand brace is not shown in illustration STEP 7) Attach new stainless steel outer shroud (M1608) by aligning 8 tabs with remaining slots in the upper unit's chimney assembly as shown. Slide down to lock in place. No screws are required to secure this piece in place. Complete installation by tightening (8) 1/4-20 x 3/4 bolts (4 each unit) that secure steamers to stand. STEP 8) Insert new exhaust deflector (M1610) on the inside of new stainless steel outer shroud as shown, spanning both chimneys. Attach using (3) x 1/2 THPS at indicated locations. STEP 9) Position stainless steel inner shroud (M1609) between steamers and attach to outer shroud using (2) x 1/2 THPS at indicated locations. stainless steel inner shroud screws 1 each side stainless steel outer shroud 8 tabs 4 each side screws 3 locations Questions? Call XSG-5 Double-Stack Chimney Kit Installation (Rev. A 1/10) 16
17 NORMAL OPERATING RANGE FOR BOTH NATURAL GAS & PROPANE 17
18 XSG TOTAL AMPS AT ONE TIME 18
19 SERVICE BULLETIN #263 DATE: September 27, 2011 Extreme Steam Gas Steamers 19
20 Internal View of Burner Box Burner 20
21 21
22 22
23 23
24 24
25 25
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28 1055 Mendell Davis Drive Jackson MS Fax unifiedbrands.net PART NUMBER REV B (11/11)
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