RAYPAK ILLUSTRATED PARTS LIST
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1 COMMERCIAL and POOL MODELS: 992B THRU 2342B CATALOG NO Effective: Replaces: RAYPAK ILLUSTRATED PARTS LIST MODEL SIZES: 992B, 1262B, 1532B, 1802B, 2002B, 2072B & 2342B MODEL TYPES: HI DELTA H, W, WH & P DATES OF MANUFACTURE: THROUGH CURRENT THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA (805) Fax (800) Litho In U.S.A.
2 13-J/3-0 5-O 4-O 1-P
3 1-P HEAT EXCHANGER DETAIL NOT AVAILABLE ON G-20 OPTION GAS VALVE DETAIL BURNER ASSEMBLY DETAIL ROBERTSHAW HONEYWELL
4 CONTROL BOX DETAIL 13-J/3-0 8-J 12-J 11-J 16-J 13-J/3-0 FRONT SWITCH DETAIL 5-O
5 CALL OUT DESCRIPTION 992B 1262B 1532B 1802B 2002B 2072B 2342B B BURNER ASSEMBLY 1-B Burner Assy w/burners F F F F F F F 2-B Burner Mounting Assy F F F F F F F 3-B Burner F F F F F F F 4-B Seal Gasket F F F F F F F 5-B Manifold Upper F F F F F F F 6-B Manifold Lower F F F F F F F 7-B Burner Orifice Nat.# 28 (Low Gas Press.) / / / / / / /26 Burner Orifice Nat.# / / / / 20 N/A / / 26 Burner Orifice Nat.# 35 N/A N/A N/A N/A / 23 N/A N/A Burner Orifice Pro.# / / / / 20 N/A / / 26 C CONTROLS 1-C Manual Reset Adjustible High Limit 240 F Max F F F F F F F Manual Reset Adjustible High Limit 200 F Max F F F F F F F Manual Reset Adjustible High Limit 180 F Max F F F F F F F 2-C Auto Reset Adjustible High Limit 240 F Max F F F F F F F Auto Reset Adjustible High Limit 180 F Max F F F F F F F Auto Reset Adjustible High Limit 200 F Max F F F F F F F 3-C Remote Aquastat (Tankstat) (B-2) F F F F F F F Remote Aquastat (Tankstat) 2-Stage (B-3) F F F F F F F Remote Aquastat (Tankstat) 2-Stage (B-9) F F F F F F F 4-C Controller 2-Stage (B-4) Outdoor Reset F F F F F F F Controller 2-Stage (B-6) F F F F F F F Controller On/Off (B-20) F F F F F F F 5-C Controller On/Off (B-28) Digital Tekmar F F F F F F F Controller 2-Stage (B-26 / 27) Digital Raypak F F F F F F F Controller 4-Stage (B-21 / 23) Digital Raypak F F F F F F F 6-C Sensor Outdoor Air F F F F F F F 7-C Sensor Water F F F F F F F 8-C Controller RayTemp/4-stage (B-25) F F F F F F F Controller RayTemp/2-stage (B-24) F F F F F F F 9-C Sensor Recovery RayTemp F F F F F F F 10-C Sensor Tank RayTemp F F F F F F F 11-C Temp Controller Pool (not shown) F F F F F F F 12-C Flow Switch F F F F F F F 13-C Economaster P. C. Board ADJ 3 to 10 MIN F F F F F F F 17-C Pump Delay 5 or 10 MIN F F F F F F F 14-C Switch Air Pressure (Vent) F F F F F F F 15-C Switch Air Pressure Differential (Blower) F F F F F F F 16-C Relay 24 VAC (Auto Reset Hi Limit F) F F F F F F F 19-C Diagnostic Display F F F F F F F 18-C Display Cable F F F F F F F 20-C Wire Harness Digital Controller (Old Platform) F F F F F F F F FAN 1-F Blower Combustion Air (Left Hand) F F F F F F F 2-F Blower Combustion Air (Right Hand) F F F F F F F 3-F Air Shutter F F F F F F F 4-F Intake Blower Flange 6" (Truseal) F F F F F F F Intake Blower Flange 4" (Truseal) F N/A N/A N/A N/A F F 5-F Hose Duct 6" (Truseal) F F F F F F F Hose Duct 4" (Truseal) F N/A N/A N/A N/A F F 6-F Filter Media F F F F F F F G GAS VALVES 1-G Main Valve Gas Manual A 2" (IRI) F F F F F F F 2-G Valve Gas Manual A 3/4" F F F F F F F Valve Gas Manual A 1" (Low Gas Press.) F F F F F F F 3-G Bleedle Valve 1/4" F F F F F F F Bleedle Valve 1/8" F F F F F F F 4-G Gas Valve Nat 3/4" Robertshaw F F F F F F F Gas Valve Pro 3/4" Robertshaw F F F F F F F Gas Valve Nat 3/4" Honeywell N/A F F F F F N/A Gas Valve Pro 3/4" Honeywell F F F F F F F Gas Valve Nat 1" (Low Gas Pressure) Robertshaw F F F F F F F 5-G Switch Low Gas Pressure w/o Bracket F F F F F F F 6-G Switch High Gas Pressure w/o Bracket (optional) F F F F F F F 7-G Solenoid Gas Valve F F N/A N/A N/A N/A N/A 8-G Vent Valve (IRI) F F F F F F F 9-G Valve Gas Manual B (IRI) F F F F F F F 10-G Valve On/Off (IRI) F F F F F F F
6 CALL OUT DESCRIPTION 992B 1262B 1532B 1802B 2002B 2072B 2342B H HEAT EXCHANGER 1-H Heat Exch Assy Cast Iron F F F F F F F Heat Exch Assy Brass F F F F F F F Heat Exch Assy Cast Iron w/pump Hdr F F F F N/A N/A N/A Heat Exch Assy Brass w/pump Hdr F F F F N/A N/A N/A Heat Exch Assy Cast Iron Cupro Nickel F F F F F F F Heat Exch Assy Brass Cupro Nickel F F F F F F F Heat Exch Assy Cast Iron w/pump Hdr Cupro Nickel F F F F N/A N/A N/A Heat Exch Assy Brass w/pump Hdr Cupro Nickel F F F F N/A N/A N/A 2-H Inlet/Outlet Header Cast Iron F F F F F F F Inlet/Outlet Header Brass F F F F F F F 3-H Return Header Cast Iron F F F F F F F Return Header Brass F F F F F F F 4-H Return Pump Header Cast Iron F F F F N/A N/A N/A Return Pump Header Brass F F F F N/A N/A N/A 5-H Tube Bundle F F F F F F F Tube Bundle Cupro Nickel F F F F F F F 6-H Heat Exchange Tube F F F F F F F Heat Exchange Tube Cupro Nickel F F F F F F F 7-H Stud Bolt Kit F F F F F F F Stud Bolt Kit w/pump Header F F F F F F F 8-H Header Gasket F F F F F F F 9-H Baffle Kit "H" F F F F F F F Baffle Kit "WH" and "P" F F F F F F F 10-H Sensor Well F F F F F F F 11-H Well Retaining Clip J CONTROL BOX 1-J Control Box N/A N/A N/A N/A N/A N/A N/A Control Box (Pool) N/A N/A N/A N/A N/A N/A N/A 2-J Ignition Control F F F F F F F Ignition Control with Manual Reset F F F F F F F 3-J Printed Circuit Board CPW F F F F F F F 5-J Relay DPDT 24VAC (K1, K2, K3 & K5) F F F F F F F 6-J Relay 3PDT 120VAC (K4) F F F F F F F 7-J Printed Circuit Board UDB (Diagnostic) w/led Lights F F F F F F F 17-J Printed Circuit Board UDB (Diagnostic) w/lcd Display F F F F F F F 8-J Printed Circuit Board Status Lights F F F F F F F 9-J Transformer 100 VA F F F F F F F 10-J Time Delay Contactor F F F F F F F 11-J Automatic Shut Down Breaker Switch 30 AMP F F F F F F F 12-J On/Off Switch Rocker F F F F F F F 13-J Momentary Switch F F F F F F F 14-J Contactor DPST 24vac 50A N/A F F F F F F 15-J Terminal Block (3 Space) F F F F F F F 16-J Switch Mtg Panel F F F F F F F M MISCELLANEOUS 1-M Flow Switch Paddle F F F F F F F 2-M PRV 30 PSI F F F F F F F PRV 45 PSI F F F F F F F PRV 60 PSI F F F F F F F PRV 75 PSI F F F F F F F PRV 125 PSI F F F F F F F PRV 150 PSI F F F F F F F 3-M Deliming Kit F F F F F F F 4-M T & P Gauge (H) F F F F F F F T & P Gauge (WH) F F F F F F F 6-M RTV Sealant 2.8 oz F F F F F F F RTV Sealant 10 oz F F F F F F F 7-M Sealant Tape (gray) Specify Length M Fiberfrax Insulation 1" Wide F F F F F F F 9-M Flue Exhaust Tee Seal Gasket F F F F F F F 10-M Flue Exhaust Adapter Seal Gasket F F F F F F F 11-M Intake Air Seal Gaskets (Truseal) F F F F F F F 12-M Window Combustion Chamber F F F F F F F 13-M Flame Sensor F F F F F F F 14-M Igniter F F F F F F F 15-M Touch-up Paint Green Dark Gray Cool Dark Gray M Sight Window Plug F F F F F F F 17-M Gas Manifold Grommet 3/4" NPT F F F F F F F 18-M Gas Manifold Grommet 2" NPT F F F F F F F 19-M Membrane Switch Decal F F F F F F F O OPTIONS 1-O Remote Sensor for Low Water Cut-Off F F F F F F F 2-O Low Water Cut Off PC Board F F F F F F F 3-O Momentary Switch F F F F F F F 4-O Alarm Bell 3" F F F F F F F Alarm Bell 4" F F F F F F F 5-O Relay DPDT 24V F F F F F F F P PUMPS 1-P Inline Pumps Bronze (Soft Water) F F F F F F F Bronze (Medium Water) F F F F F F F Bronze (Hard Water) F F F F F F F CI (Soft Water) F F F F F F F CI (Medium Water) F F F F F F F CI (Hard Water) F F F F F F F Integral Header Pump 4.0 Impeller F F N/A N/A N/A N/A N/A 4.25 Impeller F N/A N/A N/A N/A N/A N/A 4.7 Impeller N/A N/A F N/A N/A N/A N/A 2-P Pump Flange Gasket Taco 1600 Series (Not Shown) Gasket Round (2 Bolt) F F F F F F F Gasket Flat (2 Bolt) F F F F F F F Gasket Flat (4 Bolt) N/A N/A N/A F F F F
7 CALL OUT DESCRIPTION 992B 1262B 1532B 1802B 2002B 2072B 2342B R REFRACTORY 1-R Refractory Kit (All Panels) F F F F F F F 2-R Refractory Front Panels F F F F F F F 3-R Refractory Blanket F F F F F F F S SHEETMETAL 1-S Jacket Top F F F F F F F 2-S Upfront Control Panel F F F F F F F Upfront Control Panel w/ Controller Window F F F F F F F w/ Large Full Length Logo Decal Upfront Control Panel F F F F F F F Upfront Control Panel w/ Controller Window F F F F F F F w/lcd Display Upfront Control Panel F F F F F F F Upfront Control Panel w/ Controller Window F F F F F F F 3-S Upper Control Access Jacket Panel F F F F F F F 4-S Lower Front Jacket Panel F F F F F F F 5-S Access Panel Igniter/Sensor N/A N/A N/A N/A N/A N/A N/A 6-S Lower Rear Jacket Panel F F F F F F F 7-S Upper Left Side Jacket Panel F F F F F F F 8-S Upper Right Side Jacket Panel F F F F F F F 9-S Air Intake Cover Panel F F F F F F F 10-S Rear Flue Exhaust Cover Panel F F F F F F F 11-S Flue Exhaust Cover Panel F F F F F F F 12-S Lower Corner Supports Front and Rear F F F F F F F 13-S Center Support Panel F F F F F F F 14-S Left & Right Heat Exchanger Support F F F F F F F 15-S Intake Air Distribution Box (Truseal) F F F F F F F 16-S Support Horizontal F F F F F F F 17-S Support Assy Controls and Flue Exhaust F F F F F F F 18-S Flue Collector Top F F F F F F F 19-S Access Panel F F F F F F F 20-S Access Panel w/pump F F F F F F F 21-S Pump Cover F F F F F F F 22-S Control Box Sheetmetal F F F F F F F 23-S Controller Mounting Panel* F F F F F F F 24-S Filter Mounting Panel F F F F F F F 25-S Intake Air Vent Hood F F F F F F F 26-S Flue Exhaust Gasket Retainer F F F F F F F 27-S Combustion Chamber Rear Panel F F F F F F F 28-S Base Assy F F F F F F F 29-S Rear Center Cover Panel F F F F F F F 30-S LCD/Keypad Panel F F F F F F F V VENTING 1-V Outdoor Stack V Flue ExhaustTee F F F F F F F 3-V Flue Exhaust Tee Cap F F F F F F F 4-V Flue Exhaust Adapter F F F F F F F 5-V Flue Exhaust Straight Pipe F F F F F F F
8
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