RAYPAK REPLACEMENT PARTS
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- Mary Pierce
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1 POOL MODELS: R185B THROUGH R405B CATALOG NO Effective: Replaces: RAYPAK REPLACEMENT PARTS MODEL SIZES: R185B, R265B, R335B, R405B (ATMOSPHERIC, LOW NOx) MODEL TYPES: RP2100 w/polymer & ASME CAST IRON HEADERS, DIGITAL CONTROLS DATES OF MANUFACTURE: MODELS R185B THRU R405B IID THRU MODELS R185B THRU R405B MV THRU THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA (805) Fax (800) Litho In U.S.A.
2 17-HM 19-HP FOR UNITS WITH POLYMER HEADERS
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4 CALL OUT DESCRIPTION 185B 265B 335B 405B B BURNER TRAY (Atmospheric) 1-B Burner Tray w/burners (sea level)* F F F F Burner Tray w/o Burner (sea level)* F F F F Burner Tray w/gas Valve Nat Millivolt F F F F Burner Tray w/gas Valve Pro Millivolt F F F F Burner Tray w/gas Valve Nat IID F F F F Burner Tray w/gas Valve Pro IID F F F F 2-B Burner Spacer/Hold Down Kit F F F F 3-B Burner / / / /29 4-B Burner Orifice Nat. #51 (Sea Level)* F/ F/ F/ F/29 Burner Orifice Pro. #57 (Sea Level)* F/ F/ F/ F/29 5-B Burner Tray w/o Manifold w/o burners F F F F BB BURNER TRAY (Fan Assisted Low Nox) 1-BB Burner Tray w/burners (0-5000) F F F F Burner Tray w/o Burner (0-5000) F F F F 2-BB Burner Hold Down Kit F F F F 3-BB Burner / / / /7 4-BB Burner Orifice Nat. #30 (0-5000)* / / / /7 Burner Orifice Nat. #31 (above 5000 ft.)* / / / /7 5-BB Blower F F F F 6-BB Air Shutter F F F F C CONTROLS 1-C Thermostat Auto Reset 135 Deg Surface Mount F F F F 2-C AGS 135 (Auto Gas Shut-Off) - Red Epoxy B B B B 3-C High Limit Black Epoxy B B B B 4-C P. C. Board/Control IID Units F F F F 5-C Thermostat Control MV Units Mechanical F F F F 6-C Temperature Sensor IID Units F F F F 7-C LCD Display (for Board) F F F F G GAS VALVE 1-G Combination Valve - Nat. MV F F F F Combination Valve - Pro. MV F F F F Combination Valve - Nat. IID F F F F Combination Valve - Pro. IID F F F F 2-G Combination Valve - Gas On/Off -Nat (for Low Nox) F F F F HP HEAT EXCHANGER - POLYMER 1-HP Heat Exchanger Assembly Complete F F F F 2-HP Inlet/Outlet Header Complete F F F F Inlet/Outlet Header (Includes 6-HP) F F F F 3-HP Return Header (Includes 6-HP) F F F F 4-HP Tube Bundle ** F F F F Tube Bundle Cupro-Nickel (Upgrade) F F F F 19-HP Baffle F F F F 5-HP Flange Nut Kit F F F F 6-HP O Ring Gasket (2) F F F F 7-HP Sensor Adapter Digital Electronic F F F F Sensor Well Millivolt F F F F 8-HP Bypass Kit F F F F 9-HP Bypass Valve F F F F 10-HP Bypass Dam / Shaft F F F F 11-HP Bypass Spring (All Sizes Included) F F F F 12-HP Unitherm Governor F F F F 13-HP Unitherm Governor Plug F F F F 14-HP Drain Plug F F F F 15-HP Inlet/Outlet Header Dam Use 18-HP Use 18-HP Use 18-HP Use 18-HP 16-HP 2" CPVC Connector & Nut (2) F F F F 17-HP O Ring (2) F F F F 18-HP Inlet/Outlet Header Baffle W/Header Dam F F F F *FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY **WARNING: The hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.
5 CALL OUT DESCRIPTION 185B 265B 335B 405B HM HEAT EXCHANGER - METAL 1-HM Heat Exchange Assy. ASME CI (Complete) F F F F 2-HM Inlet/Outlet Header ASME CI (Complete) F F F F Inlet/Outlet Header ASME CI F F F F 3-HM Return Header ASME CI F F F F 4-HM Tube Bundle ASME ** F F F F 17-HM Baffle Kit F F F F 5-HM Stud Bolt Kit F F F F 6-HM Header Gasket (9) B B B B 7-HM Unitherm Governor B B B B 8-HM U.G. Retainer Spring F F F F 9-HM Bypass Valve Assembly B B B B 10-HM Bypass Spring F F F 18-HM U.G. Plug F F F F 11-HM Drain Valve F F F F 12-HM Sensor Well F F F F 13-HM Well Retaining Clip HM Inlet & Outlet Flange F F F F 15-HM Flange Gasket 1 1/2" Connections B B B B Flange Gasket 2" Connections B B B B 16-HM Rear Drain Plug & Cover F F F F 19-HM Adapter CPVC 2" F F F F J CONTROL BOX 1-J Transformer 120/240/24V F F F F 2-J Rocker Switch F F F F 3-J Relay Low Nox F F F F M MISCELLANEOUS COMPONENTS 1-M Pressure Switch 1.75 PSI F F F F Pressure Switch 11 PSI Special-See Adjustment in Service Manual F F F F 2-M Thermostat Knob (1) F F F F 3-M Thermostat Shaft MV M Knobstop (1) F F F F 5-M Thermal Fuse (Atmospheric) F F F F Roll-Out Switch (Low Nox) F F F F 6-M PRV 125 PSI (Optional) F F F F 7-M Deliming Kit F F F F 8-M Wire/Harness Millivolt F F F F Wire/Harness IID F F F F 9-M Control Bezel MV (Includes Dial Decal) F F F F 10-M Dial Decal MV F F F F 11-M Control Bezel IID (Includes Switch Decal) F F F F 12-M Switch/Decal-Membrane F F F F 13-M Control Bezel Cover F F F F 14-M Dial (Only) F F F F P PILOT 1-P Pilot Nat. MV B B B B Pilot Pro. MV B B B B 2-P Pilot Nat & Pro IID Atmospheric F F F F Pilot Nat. IID Low Nox F F F F 3-P Pilot Orifice Nat. MV F F F F Pilot Orifice Pro. MV F F F F 4-P Pilot Orifice Nat. IID F F F F Pilot Orifice Pro. IID F F F F 5-P Pilot Generator MV B B B B 6-P Pilot MTG Bracket MV P Pilot Mounting Bracket IID Atmospheric Pilot Mounting Bracket IID Low Nox F F F F 8-P Lighter Tube (MV Units Only) P Pilot Tube F F F F 10-P Hi Tension Wire IID with Pilot Electrode 11-P Pilot Shield
6 CALL OUT DESCRIPTION 185B 265B 335B 405B R REFRACTORY 1-R Refractory Common Lt & Rt (Includes 4-R insulation strips) F F F F 2-R Refractory Uncommon (Front & Rear) F F F F 5-R Refractory (All) F F F F 3-R Refractory Retainer Kit (Includes 4-R insulation strips) F F F F 4-R Insulation Strips F F F F S SHEETMETAL 1-S Jacket Top (Louvered) F F F F 2-S Flue Collector (Units with Capron Header) F F F F Flue Collector (Units with Metal Header) F F F F 3-S Door Assy F F F F 4-S Screw & Retainer F F F F 5-S Access Panel Set (3 Pcs.) (Units with Capron Header) F F F F Access Panel Set (3 Pcs.) (Units with Metal Header) F F F F 6-S Side Panel Right F F F F 7-S Side Panel Left F F F F 8-S Side Panel Cap F F F F 9-S Rear Panel Kit (2 Pcs.) F F F F 10-S Sub-Base for Combustible Flooring S Poolstat Cover/Lock S High Limit Cover F F F F 13-S Base Shield (Not Shown) F F F F 14-S Up Front Control Panel F F F F 15-S Weather Shield F F F F V VENTING 1-V Indoor Stack Kit (Includes inner adapter panel) V Stack Adapter F F F F 3-V "Pagoda" Top CONVERSION KITS** 185B Gas Conversions Nat. to Pro. MV Pilot B Pro. to Nat. MV Pilot F Nat. to Pro. IID Pilot Pro. to Nat. IID Pilot ** Gas conversions are to be done only by a qualified agency. 265B B F 335B B F 405B B F
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RAYPAK REPLACEMENT PARTS
POOL MODELS: 206A THRU 406A ATMOSPHERIC MODEL SIZE: 206A, 266A, 336A & 406A MODEL TYPE: DATE OF MANUFACTURE: 10-22-05 THRU CURRENT CATALOG NO. 9100.56 Effective: 05-27-08 Replaces: 11-16-07 RAYPAK REPLACEMENT
RAYPAK REPLACEMENT PARTS
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