RAYPAK ILLUSTRATED PARTS LIST
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- Melina Horton
- 5 years ago
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1 COMMERCIAL MODELS: 489 THRU 630 CATALOG NO Effective: Replaces: RAYPAK ILLUSTRATED PARTS LIST MODEL SIZES: 489, 587, 685, 750, 848, 90, 945, 020, 060, 93, 239, 303, 353, 43, 467,570, 630 MODEL TYPES: T, Ta, Tb, Tc, Td, WT, THWS, TIP, TIPR DATES OF MANUFACTURE: *972 THRU EXCEPT AS NOTED. 489 and 587, 972 THRU , 93 and 43, --76 THRU THRU 630 TIPR, 972 THRU * SERVICE PARTS LISTED IN THIS PAMPHLET ARE FOR UNITS BUILT BEFORE THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO Raypak, Inc., 25 Eastman Ave, Oxnard, CA (805) Fax (800) Litho In U.S.A.
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3 CALL O UT DESCRIPTION (90) B BURNER TRAY** -B Burner Tray w/burners (Sea Level) * Burner Tray w/o Burners (Sea Level)* 2 -B Burner Tray w/burners (Sea Level)* Burner Tray w/o Burners (Sea Level)* 3-B Burner Spacer/Hold Down (Single) Burner Spacer/Hold Down (Double) 4-B Burner 3020/ / / / / /58 5-B Burner Orifice - Nat. #49 (Sea Level)* F/ F/ F/ F/ F/ F/58 Burner Orifice - Pro. #57 (Sea Level)* F/ F/ F/ F/ F/ F/58 C CONTROLS -C Auto Hi Limit Fixed (T, TA) F F F F 2-C Manual Hi Limit (THWS, TIP) 00744F 00744F 00744F 00744F 00744F 00744F Auto Reset Dualstat (TC, W T) F F F F F F Manual Reset Dualstat (TX) F F F F Adj Auto Hi Limit (TB, TD, TIPR) 0074F 0074F 0074F 0074F 0074F 0074F Controller Modulatin g (TA) Controller 2-Stage (TA) F F F F Controller B3 (TX) See Chart Page 7 Controller B5 (TX) C Flow Switch (TD, TIP, TIPR) 00742F 00742F 00742F 00742F 00742F 00742F 4-C Low Water Cut Off (Not S hown) F F F F F F 5-C Flow Switch Paddle McDonnel Miller F F F F F F Taco 00026F 00026F 00026F 00026F 00026F 00026F (SEE GAS VALVE REPLACEMENT CHART) H HEAT EXCHANGER -H Heat Exch. Assy. Cast Iron (Complete) Heat Exch. Assy. Brass Heat Exch. Assy. Cast Iron w/pump Hdr. Heat Exch. Assy. Brass w/pump Hdr. Heat Exch. Assy. Cast Iron w/pump Hdr. (TIP) Heat Exch. Assy. Brass w/pump Hdr. (TIP) Heat Exch. Assy. Cast Iron w/pump Hdr. (TIPR) Heat Exch. Assy. Brass w/pump Hdr. (TIPR) Heat Exch. Assy. Cast Iron Cupro Nickle Heat Exch. Assy. Brass Cupro Nickle 2-H Inlet/Outlet Header Cast Iron Inlet/Outl et Header Brass 00293F 00293F 00293F 00293F 00294F 00294F Inlet/Outlet Header Cast Iron (TIP) Inlet/Outlet Header Brass (TIP) 00296F 00296F 00296F 00296F 00296F 00296F Inlet/Outlet Header Cast Iron (TIPR) Inlet/Outlet Header Brass (TIPR) 00293F 00293F 00293F 00293F 00293F 00293F 4-H Re turn Header Cast Iron Return Header Brass F F F F F F 5-H Return Pump Header Cast Iron Return Pump Header Brass F F F F F F 6-H Tube Bundle 00574F 00573F F F F 00286F Tube Bundle Cupro Nickle (TIP) F F 00287F F 7-H Heat Exchange Tube F 00288F F F Heat Exchange Tub e Cupro Nickle 00289F F F F 8-H Baffle Kit 00646F 00647F 00648F 00649F 9-H Stud Bolt Kit 0005F 0005F 0005F 0005F 0005F 0005F 0-H Header Gasket 80000B 80000B 80000B 80000B 80000B 80000B -H Sensor Well 0072F 0072F 0072F 0072F 0072F 0072F 2-H Well Retaining Clip J J BOX -J J Box D- J Box E-8/E-9 J Box C2 C3 IRI 2-J Transformer Std/E8 E9 40 VA F F F F F F Spark Generator C2 C3 IRI 00736F 00736F 00736F 00736F 00736F 00736F 3-J Relay SPST F F F F F F Relay DPDT (Not Shown) Relay DPDT IRI (Not Shown) 4-J Toggle Switch (Not Shown) F F F F F F M MISCELLANEOUS COMPONENTS -M PRV 45 PSI F F F F F PRV 60 PSI F PRV 25 PSI (WT, THWS, TIP & TIPR) F F F F F F 2-M Deliming Kit F F F F F F 3-M T & P Gauge (T, TA, TB, TD, TX) F F F F F F T & P Gauge, (TC, WT, THWS, TIP & TIPR) F F F F F F 4-M Integral Pump (Not Shown ) F F F F F F * FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY. **REPLACEMENT BURNER TRAYS ARE BUILT FOR SEA LEVEL, NATURAL GAS APPLICATIONS UNLESS OTHERWISE SPECIFIED AT THE TIME THE ORDER IS PLACED. 3
4 CALL OUT DESCRIPTION (020) (93) (303) (43) (570) B BURNER TRAY** -B Burner Tray w/burners (Sea Level) * Burner Tray w/o Burners (Sea Level)* 2-B Burner Tray w/burners (Sea Level)* Burner Tray w/o Burners (Sea Level)* 3-B Burner Spacer/Hold Down (Single) Burner Spacer/Hold Down (Double) 4-B Burner 3020/ / / / /00 5-B Burner Orifice - Nat. (Sea Level)* F/ F/ F/ F/ F/00 Burner Orifice - Pro. (Sea Level)* F/ F/ F/ F/ F/00 C CONTROLS -C Auto Hi Limit Fixed (T, TA) F F F F F 2-C Manual Hi Limit (THWS,TIP) 00744F 00744F 00744F 00744F 00744F Auto Reset Dualstat (TC, WT) F F F F F Manual Reset Dualstat (TX) F F F F F Adj Auto Hi Lmi it (TB, TD, TIPR) 0074F 0074F 0074F 0074F 0074F Controller Modulating (TA) Controller 2-Stage (TA) Controller B3 (TX) See Chart Page 7 Controller B5 (TX) C Flow Switch (TD, TIP, TIPR) 00742F 00742F 00742F 00742F 00742F 4-C Low Water Cut Off (Not Shown) F F F F F 5-C Flow Switch Paddle McDonnel Miller F F F F F Taco 00026F 00026F 00026F 00026F 00026F (SEE GAS VALVE REPLACEMENT CHART) H HEAT EXCHANGER -H Heat Exch. Assy. Cast Iron (Complete) Heat Exch. Assy. Brass Heat Exch. Assy. Cast Iron w/pump Hdr. Heat Exch. Assy. Brass w/pump Hdr. Heat Exch. Assy. Cast Iron w/pump Hdr. (TIP) Heat Exch. Assy. Brass w/pump Hdr. (TIP) Heat Exch. Assy. Cast Iron w/pump Hdr. (TIPR) Heat Exch. Assy. Brass w/pump Hdr. (TIPR) Heat Exch. Assy. Cast Iron Cupro Nickle (TIP) Heat Exch. Assy. Brass Cupro Nickle (TIP) 2-H Inlet/Outlet Header Cast Iron Inlet/Outlet Header Brass 00294F 00294F 00294F 00294F 00294F Inlet/Outlet Header Cast Iron (TIP) Inlet/Outlet Header Brass (TIP) 00296F 00296F 00296F 00296F 00296F Inlet/Outlet Header Cast Iron (TIPR) Inlet/Outlet Header Brass (TIPR) 00293F 00293F 00293F 00293F 00293F 4-H Return Header Cast Iron Return Header Brass F F F F F 5-H Return Pump Header Cast Iron Return Pump Header Brass F F F F F 6-H Tube Bundle F F F F F Tube Bundle Cupro Nickle (TIP) F F F F F 7-H Heat Exchange Tube F F F F F Heat Exchange Tube Cupro Nickle F F F F F 8-H Baffle Kit 00650F 0065F 00652F 00653F 00654F 9-H Stud Bolt Kit 0005F 0005F 0005F 0005F 0005F 0-H Header Gasket 80000B 80000B 80000B 80000B 80000B -H Sensor Well 0072F 0072F 0072F 0072F 0072F 2-H Well Retaining Clip J J BOX -J J Box D- J Box E-8/E-9 J Box C2 C3 IRI 2-J Transformer Std/E8 E9 40 VA F F F F F Spark Generaot r C2 C3 IRI 00736F 00736F 00736F 00736F 00736F 3-J Relay SPST F F F F F Relay DPDT (Not Shown) Relay DPDT IRI (Not Shown) 4-J Toggle Switch (Not Shown) F F F F F M MISCELLANEOUS COMPONENTS -M PRV 45 PSI PRV 60 PSI F F F F F PRV 25 PSI (WT, THWS, TIP & TIPR) F F F F F 2-M Deliming Kit F F F F F 3-M T & P Gauge (T, TA, TB, TD, TX) F F F F F T & P Gauge, (TC, WT, THWS, TIP & TIPR) F F F F F 4-M Integral Pump (Not Shown ) F F F F F * FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY. **REPLACEMENT BURNER TRAYS ARE BUILT FOR SEA LEVEL, NATURAL GAS APPLICATIONS UNLESS OTHERWISE SPECIFIED AT THE TIME THE ORDER IS PLACED. 4
5 CALL O UT DESCRIPTION (90) P PILOT STD/C59 IGN -P Pilot Nat F 00242F 00242F 00242F 00242F 00242F 00243F 00243F 00243F 00243F 00243F 00243F 2 -P Pilot Orifice Nat P Ignitor Standing (Piezo) 5-P Ignition Control 60007F 60007F 60007F 60007F 60007F 60007F 6-P Pilot Mounting Bracket 7-P Pilot Tube (Specify Length) D- A00S IGN -P Pilt Nat. 4-P Ignition Control 5-P Pilot Mounting Bracket 6-P Pilot Tube (Specify Length) P Ignitor E8/E9 G60 IGN -P Pilot Nat. (E8/E9) F F F F F F (E8) (E8/E9) USE -P USE -P USE -P USE -P USE -P USE -P (E8) 3-P Sensor Probe F F F F F F 4-P Sensor Cable (Not Shown) 6- P Ignition Control F F F F F F 7-P Circuit Breaker (E9 Only) 8-P Pilot Mounting Bracet 9-P Pilot Tube (Specify Length) C RA890F TORCH IGN (Not Shown) -P Pilot Nat P Ignitio n Control (complete) F F F F F F 5-P Pilot Mounting Bracket 6-P Pilot Tube (Specify Length) Amplifier-Flame Rectification (not shown) F F F F F F Ignition Control (not shown) C-2 RA890F/C3 RA890H IGN (Not Shown) F F F F F F -P Pilot Nat. 3-P Ignition Control C2 (F), C3 (H) (complete) F F F F F F 4-P Pilot Mounting Bracket 5-P Pilot Tube (Specify Length) Amplifier-Flame Rectification (not shown) F F F F F F Ignition Control (not shown) F F F F F F R REFRACTORY -R Refractory Kit F F 00000F 0000F 2-R Refractory Retainer Kit F F F F S SHEETMETAL -S Jacket Top (Indoor) 2-S Flat Top Assy. (Outdoor) 3-S Flue Collector (Indoor) 4-S Flue Collector (Outdoor) 5-S Door Assy. (Indoor) Door Assy. (Outdoor) Door Assy. Left (Indoor) Door Assy. Left (Outdoor) 6-S Door Assy. Right (Indoor) Door Assy. Right (Outdoor) 7-S Access Panel Group 2" w/pump Access Panel Group 2-/2" w/pump F F F F F F 8-S Access Panel Group 2" w/pump F F F F F F 9-S Control Cover 0-S Pump Cover 00267F 00267F 00267F 00267F 00267F 00267F -S J-Box Sheetmetal 2-S Gas Train Cover V VENTING -V Stackless Top Kit (Outdoor) 2-V Drafthood (Indoor)
6 CALL OUT DESCRIPTION (020) (93) (303) (43) (570) P PILOT STD/C59 IGN -P Pilot Nat F 00242F 00242F 00242F 00242F 00243F 00243F 00243F 00243F 00243F P Ignitor Standing (Piezo) 5-P Ignition Control 60007F 60007F 60007F 60007F 60007F 6-P Pilot Mounting Bracket 7-P Pilot Tube (Specify Length) D- A00S IGN -P Pilt Nat. 4-P Ignition Control 5-P Pilot Mounting Bracket 6-P Pilot Tube (Specify Length) P Ignitor E8/E9 G60 IGN -P Pilot Nat. (E8/E9) F F F F F (E8) (E8/E9) USE -P USE -P USE -P USE -P USE -P (E8) 3-P Sensor Probe F F F F F 4-P Sensor Cable (Not Shown) 6-P Ignition Control F F F F F 7-P Circuit Breaker (E9 Only) 8-P Pilot Mounting Bracket 9-P Pilot Tube (Specify Length) C RA890F TORCH IGN (Not Shown) -P Pilot Nat P Ignition Control F F F F F 5-P Pilot Mounting Bracket 6-P Pilot Tube (Specify Length) Amplifier-Flame Rectification (not shown) F F F F F Ignition Control (not shown) C-2 RA890F/C3 RA890H IGN (Not Shown) F F F F F -P Pilot Nat. N A/ 3-P Ignition Control C2 (F), C3 (H) (complete) F F F F F 4-P Pilot Mounting Bracket 5-P Pilot Tube (Specify Length) Amplifier-Flame Rectification (not shown) F F F F F Ignition Control (not shown) F F F F F R REFRACTORY -R Refractory Kit 00002F 00003F 00004F 00005F 00006F 2-R Re fractory Retainer Kit F F F F 00099F S SHEETMETAL -S Jacket Top (Indoor) F F F F F 2-S Flat Top Assy. (Outdoor) 00232F 00233F 00234F 00235F 00236F 3-S Flue Collector (Indoor) 00297F 4-S Flue Collector (Outdoor) F F F 00226F F 5-S Door Assy. (Indoor) Door Assy. (Outdoor) Door Assy. Left (Indoor) F F F F F Door Assy. Left (Outdoor) F F 00228F F F 6-S Door Assy. Right (Indoor) F F F F F Door Assy. Right (Outdoor) F F F F F 7-S Access Panel Group 2" w/pump Access Panel Group 2-/2" w/pump F F F F F 8-S Access Panel Group F F F F F 9-S Control Cover 0-S Pump Cover 00267F 00267F 00267F 00267F 00267F -S J-Box Sheetmetal 2-S Gas Train Cover V VENTING -V Stackless Top Kit (Outdoor) F F F F F 2-V D rafthood (Indoor)
7 B-3 (W902) CONTROLLER PART NO. Outdoor Reset Controller (W902) Outdoor Temp Sensor Water Sensor Motor (M944J) (B3-) Motor (M944J) (B3-2) Potentiometer Auxilary End Switch (B3-) Auxilary End Switch (B3-2) Actuator Relay-DPDT 20V 00845F 7
8 T TA CALL OUT PARTS DESCRIPTION PART NO Manual "B" Valve /8" 00795F Manual "A" Valve " 00789F Manual "A" Valve l/4" 00790F Manual "A" Valve l/2" F Pressure Regulator Nat /8" Pressure Regulator Pro /8" F Pressure Regulator Nat /4" Pressure Regulator Pro /4" F Pressure Regulator Nat /2" Pressure Regulator Pro /2" 00367F Pressure Regulator Nat 2" Pressure Regulator Pro 2" F Pilot Gas Valve /8" Pilot Gas Valve /8" Combination Gas Valve Nat " Combination Gas Valve Pro " Combination Gas Valve Nat " F Combination Gas Valve Pro " F Combination Gas Valve Nat -/4"" Combination Gas Valve Pro " Auto On/Off Valve -/4" F Auto On/Off Valve -/2" F Combination Gas Valve Nat /2" Auto On/Off Valve 2" F Mod Valve F Mod Valve F Mod Valve 0-70 F Mod Valve F Mod Valve 40 F Max Combination Gas Valve Pro " Gas Valve Body -/4" Gas Valve Body -/2" Gas Valve Body 2" Combination 2-Stage GV Nat " Combination 2-Stage GV Nat -/4" F Actuator * REQUIRED FOR IRI MODELS TB TD CALL OUT PARTS DESCRIPTION PART NO Manual "B" Valve /8" 00795F Manual "A" Valve " 00789F Manual "A" Valve l/4" 00790F Manual "A" Valve l/2" F Pressure Regulator Nat /8" Pressure Regulator Pro /8" F Pressure Regulator Nat /4" Pressure Regulator Pro /4" F Pressure Regulator Nat /2" Pressure Regulator Pro /2" 00367F Pressure Regulator Nat 2" Pressure Regulator Pro 2" F Pilot Gas Valve /8" Pilot Gas Valve /8" Combination Gas Valve Nat " Combination Gas Valve Pro " Combination Gas Valve Nat " F Combination Gas Valve Pro " F Combination Gas Valve Nat -/4"" Combination Gas Valve Pro " Auto On/Off Valve -/4" F Auto On/Off Valve -/2" F Combination Gas Valve Nat /2" Auto On/Off Valve 2" F Mod Valve F Mod Valve F Mod Valve 0-70 F Mod Valve F Mod Valve 40 F Max Combination Gas Valve Pro " Gas Valve Body -/4" Gas Valve Body -/2" Gas Valve Body 2" Combination 2-Stage GV Nat " Combination 2-Stage GV Nat -/4" F Actuator * REQUIRED FOR IRI MODELS 8
9 WT THWS CALL OUT PARTS DESCRIPTION PART NO Manual "B" Valve /8" 00795F Manual "A" Valve " 00789F Manual "A" Valve l/4" 00790F Manual "A" Valve l/2" F Pressure Regulator Nat /8" Pressure Regulator Pro /8" F Pressure Regulator Nat /4" Pressure Regulator Pro /4" F * Pressure Regulator Nat /2" * Pressure Regulator Pro /2" 00367F Pressure Regulator Nat 2" Pressure Regulator Pro 2" F * Pilot Gas Valve /8" Pilot Gas Valve /8" Combination Gas Valve Nat " Combination Gas Valve Pro " Combination Gas Valve Nat /4" Combination Gas Valve Pro " Combination Gas Valve Nat /2" Mod Valve F Mod Valve F Mod Valve 0-70 F Mod Valve F Mod Valve 40 F Max Auto On/Off Valve /4" F Auto On/Off Valve /2" F Auto On/Off Valve 2" F * REQUIRED FOR IRI MODELS TIP TIPR CALL OUT PARTS DESCRIPTION PART NO Manual "B" Valve /8" 00795F Manual "A" Valve " 00789F Manual "A" Valve l/4" 00790F Manual "A" Valve l/2" F Pressure Regulator Nat /8" Pressure Regulator Pro /8" F Pressure Regulator Nat /4" Pressure Regulator Pro /4" F * Pressure Regulator Nat /2" * Pressure Regulator Pro /2" 00367F Pressure Regulator Nat 2" Pressure Regulator Pro 2" F * Pilot Gas Valve /8" Pilot Gas Valve /8" Combination Gas Valve Nat " Combination Gas Valve Pro " Combination Gas Valve Nat /4" Combination Gas Valve Pro " Combination Gas Valve Nat /2" Mod Valve F Mod Valve F Mod Valve 0-70 F Mod Valve F Mod Valve 40 F Max Auto On/Off Valve /4" F Auto On/Off Valve /2" F Auto On/Off Valve 2" F * REQUIRED FOR IRI MODELS 9
10
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