TORCH BURNERS LOW, MEDIUM, AND HI-PRESSURE SERIES DESCRIPTION LOW-PRESSURE SERIES MODEL : T,TA,TB,RTA,RTB ET,ETA,ETB,RETA,RETB 12 ET 12 RETB
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1 TORCH BURNERS LOW, MEDIUM, AND HIPRESSURE SERIES MODEL : T,TA,TB,RTA,RTB ET,ETA,ETB,RETA,RETB Revision: 0 BULLETIN 325, 32, ET 2 RETB DESCRIPTION Torches are made up in three series LowPressure, MediumPressure, and HiPressure. The chief differences in construction and operation are based on gas pressure requirements and primary airgas ratios. These factors affect capacity, flame lengths and all other operating characteristics. All series are made up in various assemblies, including mounting cages and combustion blocks to fit almost any job requirement. The charts on the following pages cover the important operating characteristics of the three Torch Series and show the important physical features of each. For detailed description of each series and capacity tables see Pages 3 and 4. LOWPRESSURE SERIES LOWPRESSURE SERIES TORCH BURNERS are made up of Lojectors, leverhandled gas cocks, AN Burner nozzles, mounting cages, pilots and blocks in cast iron holders, and assembled as required. They are designed for low pressure gas at normal city pressures. Because they depend mainly on draft for most of the combustion air required, their capacity can only be increased by increasing the draft through the burners. The Multiplier Table for Capacity Table No. on Pages 4 & 5, shows how much gas can be burned at drafts other than 0. W. C. To obtain the increased capacities, the gas orifice must be enlarged or, in some cases, removed altogether. Valves and leadin pipes may also have to be enlarged. CAUTION: Operation of combustion equipment 7700 MILES AVE. PHONE: (2) FAX: (2) 38954
2 TORCH BURNERS BULLETIN 325, 32, 327 PAGE NO. 2 MEDIUMPRESSURE SERIES MEDIUMPRESSURE SERIES TORCH BURNERS are similar to the Standard Series, except they are for use with gas at pressures from lb. to 0 lbs. MediumPressure Series capacities are based on entrainment, by the gas, of primary air of about 50% of the total air required for combustion. Secondary air is entrained partially by the velocity of the mixture issuing from the burner nozzle and partially by draft. For this reason, draft variations are not so important as for the Standard Series, although some increase in capacity can be secured by using higher drafts as indicated by the Table for Capacity Table No. 2 on Pages 4 & 5. It will, of course, be necessary to increase the orifice size to secure this additional capacity. Particularly with the slow burning gases like Propane and Natural Gas, the flame tends to blow away from the nozzle at gas pressures above 0 lbs. Also, in some sizes, lack of secondary air space in the cage limits the gas that can be burned. See Capacity Table No. 2. HIPRESSURE SERIES HIPRESSURE SERIES TORCH BURNERS for use with gases at pressures from 0 lbs. to 0 lbs. are made up of Hijectors, FR Nozzles, high pressure needle valves and necessary cages and blocks, as required by various assembly specifications. The 4800 size uses the Lojector and a lubricated high pressure cock as Hijectors are only made up to 4. HIPRESSURE TORCHES provide for entrainment through the Hijector of practically all of the air necessary for combustion (80 to 90%) so they are almost independent of draft and can even operate against normal furnace back pressures of several hundreths of an inch W. C. The HiPressure Series capacity varies according to the kind of gas and gas pressure to be used. By enlarging the orifice, the gas capacity can be increased but the primary airgas ratio is at once decreased and the additional air required must be drawn in by draft. FR Nozzles used in this series will not hold flames with less than 0% primary air. Having once established the maximum capacity for a given gas and primary airgas ratio, the burner capacity will vary with changes in gas pressure was shown by the Multiplier Table, for Capacity Table No. 3 on Pages 4 & 5, with practically no change in flame characteristics.
3 CAUTION: Operation of combustion equipment COMPARISON CHART AND GENERAL SPECIFICATIONS LOW, MEDIUM, AND HIPRESSURE SERIES TORCH BURNER SERIES COMPARISON CHART Gas Pressure Range Percent of Total Combustion Air induced by gas as primary air Percent of Total Combustion Air pulled in by draft Effect of draft on capacity Btu/hr normally released per cubic foot combustion space LOWPRESSURE SERIES * 7700 MILES AVE. MEDIUM PRESSURE SERIES ** PHONE: (2) FAX: (2) HIPRESSURE SERIES *** 3" to 5" W. C. to 0 PSIG 0 to 30 PSIG 20% to 40% 40% to 0% 5% to 00% 70% to 90% 40% to 0% 0 to 40% The most important factor. Required to develop ratings. Not important but can be utilized. 20,000 to 40,000 40,000 to 50,000 0,000 to 00,000 BULLETIN 325, 32, 327 PAGE NO. 3 *LOWPRESSURE SERIES commonly used on air heaters, kilns, dryers, stills and boilers, where ample draft is always available and combustion chambers are large enough for slow combustion. **MEDIUM PRESSURE SERIES commonly used on large boilers, kilns and furnaces where combustion chambers are suitable for large capacities. Draft must be ample if high capacities required. ***HIPRESSURE SERIES commonly used on furnaces and kilns operating at high temperatures where high heat releases are required, regardless of draft. Capacity may be increased when ample draft available. GENERAL SPECIFICATIONS TORCH BURNERS Burner Numbers Standard Series 8 0 2A 2B Medium Series A 20B Burner Number Lojector & AN Nozzle Pipe Size 3/4 /4 /2 /2 2 2/ Hijector and FR Nozzle Size 3/4 /4 /2 2 2/2 3 4 * AN Nozzle Area Sq FR Burner Area Sq * NOTE: Lojector used in this size only. Cage Catalog Number 0 BCA 2 BCA 2 BCB BCB 20 BCB 24 BCB 32 BCB 32 BCB 32 BCB 48 BCC 48 BCC 48 BCC 48 BCC 48 BCC Cage Catalog Number 0 BCA 2 BCB BCB 20 BCB 24 BCB 32 BCB 48 BCB Block Dimension 9 x 9 x x 3 x 3 3 x 3 3 x 3 8 x 8 8 x 8 8 x 8 8 x 8 8 x 8 HIPRESSURE SERIES Block Dimension 9 x 9 9 x 9 x 5 x 5 Block & Holder Assy. Catalog Number 9 BH BH BH 3 BH 3 BH 3 BH 8 BH 8 BH 8 BH 8 BH 8 BH Gas Cock Pipe Size 3/8 3/8 /2 /2 /2 /4 /4 /4 /2 /2 /2 /2 /2 Block & Holder Assembly Catalog Number 9 BH 9 BH BH 5 BH Maximum Orifice Diameter ADJ ADJ ADJ ADJ ADJ 5/8 5/8 7/8 7/8 7/8 7/8 3/8 3/8 3/8 3/8 3/8 Gas Connection Pipe Size 3/8 3/8 /2 /2 3/4 3/4 /4 /2
4 CAPACITY TABLES LOW, MEDIUM, AND HIPRESSURE SERIES TORCH BURNERS BULLETIN 325, 32, 327 PAGE NO. 4 Torch Size CAPACITY TABLE NO. LOW PRESSURE SERIES for all gases 20% to 40% primary air 000 BTU/HR Approximate Based on Gas Pressures* shown below 0. DRAFT Flame Length Minimum Maximum Kind of Gas Btu/cf Gas Pressure (A cage) 2 (B cage) ,000,300,00,900 2,200 2, ,000,200,400,700 2,000 2,300 2, Manufactured Gas Mixed Gas Natural Gas Propane Butane 450/00 Btu/cf 50/850 Btu/cf 900/50 Btu/cf 2500 Btu/cf 3200 Btu/cf 3" 2" W.C. 4" 2" W.C. 5" 2" W.C. " 5" W.C. " 5" W.C. * Specify gas pressure on order so correctly sized orifice can be supplied. Torch Size CAPACITY TABLE NO. 2 MEDIUMPRESSURE SERIES for all gases 000 Btu/hr 0. draft 40% to 0% primary air gas pressures PSIG # 2# 3# 4# 5# # 8# 0# ,250,400,750 2,00 2,500 2,900 3, ,250,750,950 2,400 2,900 3,500 4,000 4, ,000,500 2,00 2,400 2,900 3,500 4,200 4,900 5, ,000,200,800 2,500 2,800 3,500 4,200 5,000 5,800, ,00,300 2,000 2,750 3,000 3,850 4,00 5,500,300,00 480,200,450 2,50 3,000 4,200 5,000,000 7,000 50,400 2,500 4,900 5,800 7,000 00,500 2,700 5,250,300 Approximate Flame Length in Torch Size *Btu/hr *Mfg. Gas 450/00 0# PSIG *Mixed Gas 50/850 5# PSIG *Natural Gas 900/200 25# PSIG Draft 0." W.C. or more Draft 0." W.C. or more Sharp Flame Soft Flame Sharp Flame Soft Flame 90% Primary Air 0% Primary Air 90% Primary Air 0% Primary Air Sharp Soft 38,000 57,000 25,000 37,000 8,000 94,000 38,000 57, ,000 20,000 90,000 33, , , , ,000,200,000 2,200,000 CAPACITY TABLE NO. 3 HIPRESSURE SERIES 340, , ,000,040,000,70,000 3,300,000 *Propane # PSIG *Butane # PSIG 44, , , , ,000,440,000 25, , ,000 40,000,00,000 2,00,000 Approximate Flame Length
5 BULLETIN 325, 32, 327 PAGE NO. 5 DRAFT MULTIPLIER TABLES USE WITH CAPACITY TABLE NO. LOWPRESSURE SERIES ONLY Draft W.C Capacity Multiplier Draft W.C Capacity Multiplier Allow one cubic foot of combustion space for each 20,000 to 40,000 Btu/hr capacity. Allow forward flame travel at least /2 times flame length. USE WITH CAPACITY TABLE NO. 2 MEDIUMPRESSURE SERIES ONLY Draft W.C Capacity Multiplier Draft W.C Capacity Multiplier MediumPressure Series Torch will be furnished with orifice, to pass capacity indicated by gas pressure, kind of gas, and available draft. Allow one Cubic Foot of combustion space for each 40,000 to 50,000 Btu/hr capacity. Allow forward flame travel at least /2 times flame length. USE WITH CAPACITY TABLE NO. 3 HIPRESSURE SERIES Gas For pressures other than listed Pressure Listed 5# 0# 5# 20# 25# 30# 35# 40# 0# # # NOTE: Allow one Cubic Foot of combustion space for each 0,000 to 00,000 Btu/hr. Allow forward flame travel of at least 2 times sharp flame length. CAUTION: Operation of combustion equipment 7700 MILES AVE. PHONE: (2) FAX: (2) 38954
6 DIMENSIONS LOW AND MEDIUM PRESSURE BULLETIN 325, 32, 327 PAGE NO.
7 BULLETIN 325, 32, 327 DIMENSIONS PAGE NO. 7 ALL LOW & MEDIUM PRESSURE TORCHES 4800 HIPRESSURE TORCH All dimensions in inches All dimensions ± /8 unless noted T & ET SERIES LOW & MEDIUM PRESSURE Torch Size A B *C F H *J D *E G NPT ± /4 ± /4 DIA ± /4 ± /4 3/ /2 3/4 33/4 9/2 8 3/ /2 7/8 37/8 9/2 0 /2 3/2 /4 3/2 23/8 43/8 3/4 2 /2 33/4 /4 3/2 25/8 47/8 3/2 & 0 9 5/8 43/4 3/4 53/4 83/4 20 & /8 43/4 37/8 /2 23/4 24 & /8 43/4 4/2 7/4 243/4 32_ & 32_0 /4 37/2 57/8 9/2 37/2 48_ & 48_0 /2 48 7/2 /2 48/ ** /2 49/2 8/4 2 49/2 TA & ETA, RTA & RETA SERIES ADDITIONS LOW & MEDIUM PRESSURE Torch K M O P R S T U L N Size ± /4 MAX SQ NPT DIA B.C. O.D. I.D. 0 /2 73/8 3/4 75/8 7 3/4 7/ 47/8 53/4 33/4 2 3/4 77/8 /2 75/8 7 3/4 7/ 47/8 53/4 33/4 TB & ETB, RTB & RETB SERIES ADDITIONS LOW & MEDIUM PRESSURE Torch Size K M O P Q R S T U L N ± /4 MAX SQ NPT ± /4 DIA B.C. O.D. I.D. 2 73/ /8 7 /4 9/ 7 4/2 & /4 7/8 95/8 9 /4 9/ 7 4/2 20 & /8 4 5/8 /4 9/ 75/8 85/8 /8 24 & /4 3/4 5/8 /4 9/ 75/8 85/8 /8 32_ & 32_0 5 3/4 35/8 3 /4 43 5/8 93/4 /4 8/4 48_ & 48_0 8 2/4 3/4 8 /2 / 3/8 54/2 5/8 8/2 5 SQ 33/ ** 8/2 3/4 55/8 5 /4 5 5/8 3/4 3 9/2 * Add for medium pressure series ** 4800 Hi pressure torch dimensions CATALOG NUMBER EXPLANATION Torch catalog numbers give complete information on the unit desired, except the orifice size. The complete catalog number includes the burner number (which automatically specifies the series) and the letters designating the exact assembly required in the following order: R E T A B Indicates refractory block and holder. Indicates elbow between injector and nozzle. Incicates basic torch (nozzle, nipple, injector and cock or valve). Indicates A style cage (one piece). Indicates B style cage (two piece). CAUTION: Operation of combustion equipment 7700 MILES AVE. PHONE: (2) FAX: (2) 38954
8 DIMENSIONS HIPRESSURE TORCHES BULLETIN 325, 32, 327 PAGE NO. 8
9 DIMENSIONS HIPRESSURE TORCHES BULLETIN 325, 32, 327 PAGE NO. 9 All dimensions in inches All dimensions ± /8 unless noted T & ET SERIES Torch A B F H D E G Size NPT ± /4 DIA ± /4 00 3/8 8/2 4/4 33/8 5/8 33/4 3/ /8 /2 4/4 33/8 7/8 37/8 85/8 000 /2 4/8 4/2 4/8 23/8 4/2 /8 200 /2 53/8 4/2 4/8 25/8 43/4 2/4 00 3/4 9/4 5 43/4 3/4 55/ /4 23/2 5 43/4 37/8 /2 9/ /4 5/8 53/4 4/2 7/4 233/ /4 35/8 53/8 5/8 57/8 95/8 293/ See Low & Medium Pressure Dimensions TA & ETA, RTA & RETA SERIES Torch K M O P R S T U L N Size ± /4 MAX SQ NPT DIA B.C. O.D. I.D /4 7/2 5/8 75/8 7 3/4 7/ 47/8 53/4 33/4 TB & ETB, RTB & RETB SERIES Torch K M O P R S T U L N Size ± /4 MAX SQ NPT DIA B.C. O.D. I.D /8 87/8 2 75/8 7 /4 9/ 7 4/ /4 9/4 7/8 75/8 7 /4 9/ 7 4/ /2 25/8 4 95/8 9 /4 9/ 75/8 85/8 / /4 3/4 3/4 95/8 9 /4 9/ 75/8 85/8 / /8 5/8 3/8 5/8 /4 5/8 93/4 /4 8/ See Low & Medium Pressure Dimensions Orders for gas torch assemblies should show:. Quantity and catalog number. 2. Kind of gas and Btu/cf. 3. Gas pressure. 4. Btu each torch is to handle. 5. Draft conditions. ORDERING INFORMATION Examples: 0#24 ETB Nat. Gas (050 Btu/cf) W.C. 500,000 Btu/hr each 0. W.C. Draft. 5#200 RTBPMixed Gas (800 Btu/cf)5 PSI.,320,000 Btu/hr each 0.3 W.C. Draft. 5#00 ET Propane (2500 Btu/cf)25 PSI. 250,000 Btu/hr each Balanced Draft. CAUTION: Operation of combustion equipment 7700 MILES AVE. PHONE: (2) FAX: (2) 38954
10 BULLETIN 325, 32, 327 PAGE NO. 0 LOWPRESSURE TORCH BURNER SELECTION DATA TYPE T, ET, TA, ETA, TB, ETB, RTA, RETA, RTB & RETB draft # #8 #0 #2 # #20 #240 3" 4" 5" 0" 0" MFD MIXED NAT PROPANE 2500 BUTANE " 0.2" 0.0" 0.2" 0.0" 0.2" 0.0" 0.2" 0.0" 0.2" BTU CFH ORIFICE #27 # #37 #25 #45 #3 #5 #48 #57 #53 BTU CFH ORIFICE #2 "I" #30 #0 #38 #28 #53 #43 #54 #50 BTU CFH ORIFICE # /32" #9 /4" /8" #2 #49 #34 #50 #44 BTU CFH ORIFICE /4" 25/4" #0 9/32" #28 7/32" #45 #30 #4 #40 BTU CFH ORIFICE 5/" 33/4" 5/4" 23/4" # "I" #38 #9 #4 #22 BTU CFH ORIFICE 23/4" 4/4" 9/32" 7/" #2 2/4" /8" #7 #3 #2 BTU CFH ORIFICE 5/32" 23/32" 23/4" 35/4" 7/4" "X" #24 "C" #28 # CAPACITY MULTIPLIER FOR DRAFTS OTHER THAN 0.0 & 0.2 DRAFT INCHES W.C MULTIPLIER
11 BULLETIN 325, 32, 327 PAGE NO. LOWPRESSURE TORCH BURNER SELECTION DATA #32 #322 #323 #48 #482 #483 #484 #485 TYPE T, ET, TA, ETA, TB, ETB, RTA, RETA, RTB & RETB draft 3" 4" 5" 0" 0" MFD MIXED NAT PROPANE 2500 BUTANE " 0.2" 0.0" 0.2" 0.0" 0.2" 0.0" 0.2" 0.0" 0.2" BTU CFH ORIFICE 37/4" 59/4" 3/32" 39/4" 5/" 29/4" # 9/32" #9 7/4" BTU CFH ORIFICE 2/32" /" 5/32" 23/32" "S" 35/4" #7 "O" # 5/" BTU CFH ORIFICE 45/4" /8" /2" 25/32" 3/8" 37/4" 7/32" /32" #5 2/4" BTU CFH ORIFICE 3/4" 3/" 9/" 3/" "X" 5/8" 5/4" 3/8" #2 23/4" BTU CFH ORIFICE 3/" 5/" 5/8" 29/32" 7/" /" /4" "Y" "B" 25/4" BTU CFH ORIFICE 29/32" 5/32" 2/32" " 3/4" 3/4" 9/32" 29/4" 7/4" 27/4" BTU CFH ORIFICE 3/32" 9/" /" 7/32" 3/" 9/4" 5/32" 9/32" 29/4" BTU CFH ORIFICE /32" 5/8" 3/4" 3/32" 9/" 27/32" 5/" /2" "L" 5/32" CAPACITY MULTIPLIER FOR DRAFTS OTHER THAN 0.0 & 0.2 DRAFT INCHES W.C MULTIPLIER CAUTION: Operation of combustion equipment 7700 MILES AVE. PHONE: (2) FAX: (2) 38954
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