1630 SERIES CYCLOPS TM ULTRA 4 LOW NOX TM HOT AIR BAFFLE BURNER
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1 CAPABILITIES Industry leading low NOx emissions High momentum. luminous flames at all furnace temperatures High release rates with moderate main combustion air pressure Good turndown with flame characteristics and direction maintained Operation at 5-10% excess air is recommended to minimize NOx Low NOx emissions from cold start-up to maximum furnace temperature FEATURES Rugged fabricated construction Patented Cyclops TM refractory baffle flame stabilization shields the burner internals from flame and furnace radiation and is a self support structure Standard design is suitable for operation at 400 F (205 C) to 1000 F (538 C) air preheat and 2600 F (1427 C) furnace temperatures. Special construction is available for higher temperatures Heat resistant alloy nozzle Provisions for flame monitoring Port blocks do not require wide flare Ability to externally clean burner CONTROL Internal Diverter Valve Metered Air/Gas Ratio Control FLAME MONITORING U.V. Detector during staged mode below 1800 F (980 C). U.V. bypassed in Cyclops mode above 1800 F (980 C) APPLICATIONS Aluminum Melters Glass Day Tanks Copper Reverb Furnaces TURNDOWN Standard 3:1 With Air Lance 10:1 Air 1 psig (70 mbar) BURNER IGNITION Pilot Manual Air Cooled Direct Spark FUEL CAPABILITIES* #2 and #6 Fuel Oils (staged mode only) Natural Gas Coke Oven Gas Propane Mixed BFG/COG *gas pressure required 10 psig (700 mbar) The Bloom 1630 Series refractory baffle burner is designed for gaseous and liquid fuels and is suitable, without change, for any gas having a heating value gas of approximately 500 Btu per cubic foot or greater. For designs using a lower heating value, contact your local representative or Bloom Pittsburgh. Manufactured under U.S. Patent 6,471,508 w/ 0 enrichment 6,793, /24/2008
2 CAPACITY CHART Burners operating in Cyclops mode at 10% excess air Ambient , , , , , , , , , , , , ,500 Air Capacity w/ Air psig (50 mbar) - scfh (Nm 3 /hr) Air Temperature F ( C) ,433 44,895 42,725 40,842 39,188 37,719 36,405 35,218 34,141 33,157 1,282 1,213 1,155 1,104 1,059 1, ,509 61,057 58,106 55,545 53,295 51,298 49,510 47,897 46,432 45,094 1,743 1,650 1,570 1,501 1,440 1,386 1,338 1,295 1,255 1,219 84,748 80,212 76,335 72,971 70,015 67,392 65,043 62,924 60,999 59,241 2,290 2,168 2,063 1,972 1,892 1,821 1,758 1,701 1,649 1, , ,565 95,704 91,485 87,780 84,491 81,546 78,889 76,476 74,272 2,872 2,718 2,587 2,473 2,372 2,284 2,204 2,132 2,067 2, , , , , , , ,962 97,673 94,685 91,956 3,555 3,365 3,202 3,061 2,937 2,827 2,729 2,640 2,559 2, , , , , , , , , , ,408 4,307 4,077 3,880 3,709 3,559 3,425 3,306 3,198 3,100 3, , , , , , , , , , ,628 5,128 4,854 4,619 4,415 4,236 4,078 3,936 3,807 3,691 3, , , , , , , , , , ,617 6,017 5,695 5,420 5,181 4,971 4,785 4,618 4,467 4,331 4, , , , , , , , , , ,375 6,974 6,601 6,282 5,743 5,762 5,546 5,352 5,178 5,020 4, , , , , , , , , , ,900 8,000 7,571 7,205 6,888 6,609 6,361 6,140 5,940 5,758 5, , , , , , , , , , ,194 9,094 8,607 8,191 7,830 7,513 7,231 6,979 6,752 6,545 6, , , , , , , , , , ,141 10,290 9,739 9,269 8,860 8,501 8,183 7,898 7,640 7,406 7, , , , , , , , , , ,972 11,521 10,904 10,377 9,920 9,518 9,161 8,842 8,554 8,292 8,053 NOTE: Requires 50% excess air for cold start operation up to 1600 F (871 C) furnace temperature. 2 3/24/2008
3 CAPACITY CHART Burners operating in Cyclops mode at 12 wc (30 mbar) DP and 10% excess air and burners operating in staged mode at 6 wc (15 mbar) DP and 10% excess air Ambient , , , , , , , , , , , , ,500 Air Capacity without Cold Air Lance - scfh (Nm 3 /hr) Air Temperature F ( C) ,930 47,258 44,973 42,991 41,250 39,705 38,321 37,072 35,938 34,902 1,349 1,277 1,215 1,162 1,115 1,073 1,036 1, ,905 64,271 61,164 58,468 56,100 53,998 52,116 50,418 48,876 47,467 1,835 1,737 1,653 1,580 1,516 1,459 1,409 1,363 1,321 1,283 89,208 84,434 80,353 76,811 73,700 70,939 68,466 66,235 64,209 62,359 2,411 2,282 2,172 2,076 1,992 1,917 1,850 1,790 1,735 1, , , ,741 96,300 92,400 88,938 85,838 83,041 80,501 78,181 3,023 2,861 2,723 2,603 2,497 2,404 2,320 2,244 2,176 2, , , , , , , , ,813 99,668 96,795 3,742 3,542 3,371 3,222 3,092 2,976 2,872 2,779 2,694 2, , , , , , , , , , ,271 4,534 4,292 4,084 3,904 3,746 3,606 3,480 3,367 3,264 3, , , , , , , , , , ,609 5,398 5,109 4,862 4,648 4,459 4,292 4,143 4,008 3,885 3, , , , , , , , , , ,808 6,333 5,995 5,705 5,453 5,232 5,036 4,861 4,702 4,559 4, , , , , , , , , , ,868 7,341 6,948 6,612 6,321 6,065 5,838 5,634 5,451 5,284 5, , , , , , , , , , ,790 8,421 7,970 7,585 7,250 6,957 6,696 6,463 6,252 6,061 5, , , , , , , , , , ,573 9,572 9,060 8,622 8,242 7,908 7,612 7,347 7,107 6,890 6, , , , , , , , , , ,148 10,832 10,252 9,756 9,326 8,949 8,613 8,313 8,042 7,796 7, , , , , , , , , , ,655 12,127 11,478 10,923 10,442 10,019 9,644 9,307 9,004 8,729 8,477 NOTE: Requires 50% excess air for cold start operation up to 1600 F (871 C) furnace temperature. 3 3/24/2008
4 (POC) OXIDATION ENVELOPE Nominal Capacity 12 wc (30 mbar) and 800 F (427 C) Standard Port ID Oxidation Envelope Length Expected Oxidation Envelope Diameter Expected MMBTU/hr kw inches mm feet mm feet mm PILOT/UV CONNECTION SIZE Pilot Coupling (npt) UV Coupling (npt) ¼ ½ 2 4 3/24/2008
5 W/ INTERNAL VALVE GENERAL DIMENSIONS -012 THRU -024 *Taper to be determined at time of order placement and engineering review *Typical locations for u.v./pilot General Dimensions (inches/mm) A B C D E G H K M N O P R S T AA AB AC Shipping Weight See Bloom Representative 5 3/24/2008
6 W/ INTERNAL VALVE GENERAL DIMENSIONS -026 THRU -036 *Taper to be determined at time of order placement and engineering review *Typical locations for u.v./pilot General Dimensions (inches/mm) A B C D E G H K M N O P R S T AA AB AC Shipping Weight See Bloom Representative 6 3/24/2008
7 W/ INTERNAL VALVE TYPICAL ARRANGEMENT 7 3/24/2008
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