AHE-375-D02 PARTS MANUAL
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1 AHE-375-D02 PARTS MANUAL 202 Aqua-Hot Heating Systems Inc.
2 Page 2
3 Table of Contents Section : Heater Overview General... Page 5 Top... Page 6-7 Front... Page 8-2 Check Valves... Page 3 Mixer Valve Assembly... Page 4 Combustion Chamber... Page 5 Section 2: Diesel-Burner Overview... Page 6-7 Section 3: Misc. Parts Misc. Parts & Tools... Page 8 Page 3
4 Page 4
5 SECTION : HEATER OVERVIEW - GENERAL PLX Valve, Air Comb, Coin/Key 2 PLE Valve, Air Assembly Comb, Coin/Key 3 PLX-CTB-250 Clamp, Hose Constant Tension, 23/32 in 4 PLE Tube, Over Flow Clear 5/8 in x 8 ft 5 PLE Tank 3 QT. Expansion w/ 5/8 in barbs 6 SME Cover, Access 7 SME Tray, Mounting, Assembly Page 5
6 SECTION : HEATER OVERVIEW - TOP PLX-CTB-270 Clamp, Hose Constant Tension 7/8 in 2 SME Cover, top/back/side assembly 3 PLX Fitting, Bulkhead, /4 x /4 in (F) NPT Brass 4 PLE Fitting, Bulkhead Mod /2 x /2 (F) 5 HDX Clamp, Romex /2 Plastic Page 6
7 SECTION : HEATER OVERVIEW - TOP ELE Block, Terminal 2 Position 22-2 AWG 2 HDX Clamp, Romex /2 Plastic 3 ELE Block, Terminal 2 Position 22-8 GA 4 ELE Block Terminal 3 Position 22-8 GA Page 7
8 SECTION : HEATER OVERVIEW - FRONT HDX Grommet, Nylatch 2 HDX Plunger, Nylatch, 3 ELX Relay, 30A 277 VAC 2VDC Coil 4 ELX-BB6-0A Fuse Block 5 ELX Switch, Interlock Page 8
9 SECTION : HEATER OVERVIEW - FRONT SME Space, Flame Tube 6 in 2 FLE Fuel Line, Supply Assembly 3/8 in Steel, 3 FLE Fuel Line, Return Assembly 3/8 in Steel 4 PLX-BV-200 Valve, Ball /2 in (F) NPT Brass 5 PLX Fitting, Brass Barb /2 X /2 (M) NPT 6 ELE Module, Burner Assembly Page 9
10 SECTION : HEATER OVERVIEW - FRONT ELE-HLT-424 Thermostat, High Limit VAC 25 F 2 ELE Thermostat, Control VAC 85 F 3 ELX Relay, 30A 277 VAC 2VDC Coil 4 ELE Element, Electric Heating Cartridge, Immersion 20v 500 Watt Page 0
11 SECTION : HEATER OVERVIEW - FRONT PLX-CTB-250 Clamp, Hose, Constant Tension, 23/32 2 PLX Clamp, Hose Single Wire 7/8 in Steel 3 HDX Grommet, Nylatch 4 HDX Plunger, Nylatch, 5 PLE Pump, Circulation Assembly w/cap & Gasket Page
12 SECTION : HEATER OVERVIEW - FRONT ELE-HLT-425 Thermostat, High Limit 25 F 2 ELE Switch Fluid Level Brass w/connectors 3 ELE Thermostat, Control 85 F /2 in (M) NPT 4 ELE-LTC-608 Thermostat, Low Temp Cut-Off w/spade Connectors Page 2
13 SECTION : HEATER OVERVIEW - CHECK VALVES PLX-CTB-270 Clamp, Hose Constant Tension 3/4 in 2 PLX-CTB-290 Clamp, Hose Constant Tension /6 in diameter 3 PLX-A Fitting, Brass, Elbow, 90, Barb 3/4 x /2 (M) NP 4 PLX-2A-300 Valve, Brass Check, /2 X /2 (F)NPT 5 PLX Fitting, Brass, Barb /2 X /2 (M)NPT 6 PLX Clamp, Hose Single Wire 7/8 in Steel Page 3
14 SECTION : HEATER OVERVIEW - MIXER VALVE ASSEMBLY PLX Ring, Crimp /2 in 2 PLX Fitting, Straight, Swivel /2 in Barb x /2 in FPT 3 PLX Fitting, Cross /2 in Brass 4 PLX--25 Valve, Pressure Relief 25 PSI 5 PLX Fitting, Elbow, Swivel /2 in Barb x /2 in FPT 6 PLX Fitting, Brass, Close Nipple /2 (M)NPT w/hex 7 PLX-09P-00 Valve, Tempering 45 F 8 PLX Fitting, Elbow, /2 in Barb 9 PLX Fitting, Nipple /2 in NPT x 2-/2 in Brass 0 PLE Fitting, Bulkhead Mod /2 x /2 (F) Page 4
15 SECTION : HEATER OVERVIEW - COMBUSTION CHAMBER HDX /6-8 Heavy Duty Nuts 2 BPE Burner, AH-5000 Diesel-Burner 3 HDE Gasket, Diesel Burner 4 HDX /6-24 Brass Nuts 5 SME Spacer, Flame Tube 6 in 6 HDE Gasket, Combustion Chamber Tube 7 SME Chamber, Combustion 6 in x 3-5/8 in Tube Page 5
16 SECTION 2: DIESEL BURNER HDE Diesel Burner Mounting Gasket 2 BPE Air-Tube Assembly 3 WPX-886-4A Nozzle, Fuel 4 ELX Igniter Assembly 5 BPE Ignition Module Assembly 6 BPE Ignition Module Gasket Kit 7 BPE Flame Sensor Cad Cell Assembly 8 BPE Flame Sensor Socket 9 BPE Fuel-Supply Tube Assembly 0 BPE FRU Fuel Pump Assembly and Mounting Gasket Kit BPE Cord-Set 2 BPE Air Shutter 3 BPE Air Band 4 BPE Nut, Plate 5 BPE Plate 6 BPE Air Guide 7 BPE Coupling 8 BPE Blower Wheel 9 BPE FRU Blower Motor and Mounting Gasket Kit 20 ELE Diesel-Burner Controller, Modified Page 6
17 SECTION 2: DIESEL BURNER 2 BPE Diffuser, Modified 2 BPE Ring, Inlet.040 Wall Aluminum Page 7
18 SECTION 3: MISC. PARTS & TOOLS Discontinued 8a 8b 8c 9a 9b 9c Key Part Number Date Of Use Description MSX Antifreeze, Boiler, P.G., qt, Concentrate, (Camco) 2 MSX Tester, Refractometer, Battery/Coolant 3 ELX Gauge, Beckett, Ignition Electrode 4 FLE Filter, Canister, Replacement, Garber 5 FLX Filter, Fuel, Garber 6 WPE Gauge, Fuel Pressure 7 MSX Antifreeze, Boiler, P.G, Gallon (Camco) 8a ELE /209-09/200 Switch, 2-Postion Assembly, LED - OBSOLETE 8b ELE /209-08/20 Switch, 2-Postion Assembly, LED 8c ELE /20 - Current Switch, 2-Postion Assembly, LED 9a ELX / /200 Switch, Rocker, LED, 2 VDC - OBSOLETE 9b ELX /209-08/20 Switch, Rocker, LED, 2 VDC 9c ELX /20 - Current Switch, Rocker, LED, 2 VDC Page 8
19 Page 9
20 AHE-375-D02 Parts Manual 5549 East Highway 52 Fort Lupton, CO 8062 Toll free: phone: fax: Page 20
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