QTY PART # DESCRIPTION. N/A PC USB Interface - Diagnostic kit N/A Thermo 90 diagnostic adaptor N/A N/A N/A
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1 Category: Heater Document Number: PI055BC Date Posted: 6/28/2011 Rev. 03/2018 Description: Suggested Inventory List TOOLS FOR SERVICING WEBASTO HEATING SYSTEMS DBW SERIES AIR TOP & THERMO SERIES N/A Ignition electrode gapping tool N/A Test tool (highly recommended) N/A Fuel Pressure test gauge N/A ft. extension harness for tool # B N/A Contact Removal Tool (Blue) AWG N/A Contact Removal Tool (Green) AWG N/A PC USB Interface - Diagnostic kit N/A Thermo 90 diagnostic adaptor N/A Thermo 90S / Thermo 90 ST / Thermo Pro 90 diagnostic adaptor N/A Air Top 2000 diagnostic adaptor N/A N/A Air Top 2000 / 2000S / Thermo 50 / Thermo Top C/Z diagnostic adapter Air Top 2000ST / 3500ST / 5000ST diagnostic adapter N/A Thermo 230 / 300 / 350 diagnostic adapter N/A Thermo 300 diagnostic harness adapter Air Top 2000ST / 3500ST / 5000ST / 5500 Evo / N/A Evo / Thermo Pro 50 / 40 Evo / 55 Evo diagnostic adapter N/A Low floor adapter for New Flyer TH 230 / 300 / 350 N/A Raised floor adapter for New Flyer TH 230 / 300 /350 (NGW) Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 1
2 BLUECOOL TRUCK N/A BCT010194A Temp sensor diagnostic tool N/A BCT010248A Temp sensor diagnostic tool instructions AIRTOP 2000 WEBASTO HEATING SYSTEMS V fuel pump w/damper V control unit SG 1574 AT 2000 / S V Blower motor V ceramic igniter Diesel burner w/ igniter & flame detector V fuel pump DP V control unit SG V Blower motor V ceramic igniter Heater gasket kit AT 2000 / S / ST Fuel filter (annual replacement part) Extension kit cab over-installation Flame detector Diesel burner Insert 12 / Overheat temperature sensor Rheostat Switch (temp control) Control dial Standpipe Assembly Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 2
3 AIRTOP 2000ST WEBASTO HEATING SYSTEMS V fuel pump DP 30 w/damper V control unit (ST Model ) V drive assembly (ST Model) V glow pin (ST Model ) burner insert w/ glow pin & flame detector (gas) V fuel pump w / Damper DP V control unit SG 1574 (ST Model) V drive assembly (ST Model) V glow pin (ST Model) Switch w/temperature control Overheat protection ( ST Model ) Burner insert ST w/out glow pin Flame detector ST (gas) Gasket kit AT 2000/S/ ST Hose clamp-ducting Flex tube pack (22mm X.5m) Flex pipe with end cap Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 3
4 AIRTOP 3500ST WEBASTO HEATING SYSTEM V control unit V glow pin (diesel & gas) Gasket kit V overheat protection Burner assembly w/glow pin V Control unit Diesel V glow pin Heat exchanger V overheat protection Burner assembly w/glow pin Burner tube (diesel & gas) Heater control dial, assembly Sound deadening mat External temperature sensor 5 m length Exhaust clamp Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 4
5 AIRTOP 3900 EVO WEBASTO HEATING SYSTEM V control unit SG V glow pin (diesel & gas) Evo Gasket kit V overheat protection Burner assembly w/glow pin Evo V control unit SG V glow pin Evo Heat exchanger V overheat protection V Burner assembly w/glow pin Burner tube (diesel & gas) Heater control dial Evo w/altitude Bag of replacement isolators (AT) External temperature sensor Boat 20 mm Exhaust clamp Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 5
6 AIRTOP 5000ST WEBASTO HEATING SYSTEMS V control unit SG V glow pin AT 3500 ST / 5000ST V drive assembly Overheat protection Burner assembly w/glow pin V control unit SG V glow pin AT 3500 ST / 5000 ST V drive assembly AT 3500 ST Overheat protection Burner assembly w/glow pin Heater gasket kit External temperature sensor Burner assembly without glow pin Burner tube (diesel & gas) Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 6
7 AIRTOP 5500 EVO WEBASTO HEATING SYSTEM V control unit D SG V glow pin D Evo V drive assembly Overheat protection Burner assembly w/glow pin V control unit SG V glow pin AT 3900 / V drive assembly Evo Overheat protection Burner assembly w/glow pin AT 3900 / Heater gasket kit External temperature sensor Boat 20 mm Burner assembly without glow pin Burner tube (diesel & gas) AT 3500 ST / 5000 ST Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 7
8 AIRTOP 40 EVO WEBASTO HEATING SYSTEM V control unit (D) V control unit (B) V glow pin (diesel & gas) Evo Gasket kit V overheat protection Burner assembly without glow pin & Gasket Kit (B) Burner assembly w/glow pin & Gasket Kit Evo (D) V control unit (D) V glow pin Evo Heat exchanger V overheat protection V Burner assembly w/glow pin (D) Burner tube (diesel & gas) Heater control dial Bag of replacement isolators (AT) External temperature sensor Boat 20 mm Drive Assembly (B/D) Burner without glow plug (D) Exhaust clamp Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 8
9 AIRTOP 55 EVO WEBASTO HEATING SYSTEM V control unit (D) V control unit (B) V glow pin D Evo Overheat protection Burner assembly without glow pin (B) Burner assembly w/glow pin (D) V control unit (D) V glow pin Overheat protection Burner assembly w/glow pin (D) Drive Assembly (B/D) Heater gasket kit External temperature sensor Burner assembly without glow pin (D) Burner tube (diesel & gas) Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page 9
10 THERMO TOP C 12 VOLT WEBASTO HEATING SYSTEMS Heat exchanger/control unit assembly w/gaskets (CPU) TTCD Burner/glow pin assembly w/gaskets Combustion fan assembly w/gaskets TTC D Coolant circulation pump U 4847 w/ Clamps Fuel dosing pump DP SmarTemp Control Fx Illuminated toggle switch w/nameplate Fuel filter Heater mounting bracket (truck frame appl.) Gasket kit Fuel standpipe Assembly Coolant line reducer (3/4 x 5/8 ID) Timer bracket (in-dash mount) Timer bracket (under-dash mount) Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
11 THERMO 90/90S WEBASTO HEATING SYSTEMS V TH90S blower motor V TH90 blower motor V Ceramic igniter TH 90 / S V Fuel pump DP 30 w / Damper V TH90S control unit SG (Obsolete) 12V TH90 control unit SG V TH90S blower motor V TH90 blower motor V ceramic igniter TH 90 / S V Fuel pump DP 30 w / Damper V SG1577 control unit (Must use adaptor to properly connect) Adaptor harness from TH90S to TH90ST V TH90 control unit SG Flame sensor Temperature sensor Overheat protection Burner chamber Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
12 THERMO 90ST WEBASTO HEATING SYSTEMS V glow plug V dosing pump w / Damper V SG1577 Control unit V combustion air fan TH 90 ST V U4846 coolant circulation pump V combustion air fan V glow plug V dosing pump DP V SG1577 control unit V U4846 coolant circulation pump Combustion chamber Fuel standpipe, Assembly Flame sensor Temperature sensor Overheat protection Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
13 THERMO PRO 90 WEBASTO HEATING SYSTEMS V glow plug V SG1577 Control unit V combustion air fan V U4840 coolant pump V combustion air fan V glow plug V SG1577 control unit V U4840 coolant pump Combustion chamber Fuel standpipe, Assembly Exhaust Temperature Sensor Temperature sensor Overheat protection Dosing pump DP 42 Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
14 THERMO 230 / VOLT WEBASTO HEATING SYSTEMS Flame detector Combustion chamber Control unit SG 1572 D Temperature sensor Gray Overheat protection Preheat cartridge w/thermostat Ignition electrode Ignition coil TH230 nozzle TH300 nozzle.85 1 SPH Fuel pump Assembly Fuel pump seal & screen kit Fan Combustion Air Air adjustment ring Solenoid small parts kit Repair Solenoid valve Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
15 THERMO VOLT WEBASTO HEATING SYSTEMS Wiring harness Mounting bracket (HD frame mount appl.) Mounting bracket Protection cap-intake Fuel pump DP Fuel standpipe Assembly Coolant circulating pump Coolant pump housing U Toggle switch Muffler Exhaust Exhaust Tube w/end cap Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
16 THERMO PRO VOLT WEBASTO HEATING SYSTEMS Wiring harness Mounting bracket Fuel pump DP Fuel standpipe Assembly Coolant circulating pump U Coolant pump housing U Toggle switch Exhaust Silencer Exhaust Tube w/end cap Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
17 DBW 2010 WEBASTO HEATING SYSTEMS V control unit SG V Solenoid valve V control unit V Solenoid valve SG Flame detector Ignition electrode Control thermostat 75 C Control thermostat 70 C Fuel pressure control valve Overheat fuse Fuel nozzle (.035 GPH) Nozzle pre-heater relay Dual fuel line pump 10 Bar Single fuel line pump 10 Bar Preheat thermostat G180 fuel filter inline Combustion fan bearing kit Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
18 DBW 2020 / 300 WEBASTO HEATING SYSTEMS V control unit SG V solenoid valve V nozzle pre-heater relay V ignition coil V control unit SG V solenoid valve V nozzle pre-heater relay V ignition coil Flame detector Ignition electrode Control thermostat 75 C Fuel pressure control valve Small parts fuel solenoid Repair Combustion fan shaft Overheat fuse Fuel nozzle (.065 DBW2020) Fuel nozzle (0.85 DBW300) Dual fuel line pump 10 Bar Combustion fan bearing kit 3 EASY WAYS TO ORDER: PHONE: FAX: order@webasto.com Webasto Thermo & Comfort N.A., Inc North Road Fenton, Michigan Page
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