AHE S - 12 VDC AHE X - 12 VDC PARTS MANUAL
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1 AHE S - 12 VDC AHE X - 12 VDC PARTS MANUAL 2013 Aqua-Hot Heating Systems Inc.
2 Page 2
3 Table of Contents AHE S and AHE X Models Diesel Burner Parts... Page 5-7 Diesel Burner and Fuel Lines... Page 8 Heating Zone Plumbing... Page 9 Engine Preheat Plumbing... Page 10 Domestic Water Plumbing... Page11 AHE S Model (Only) Electrical Components, Internal... Page 12 Electronic Controller and Switch Panel... Page 13 AHE X Model (Only) Electrical Components, Internal... Page 14 Electronic Controller and Switch Panel... Page 15 Section 3: Misc. Tools & Parts Misc. Tools... Page 16 Misc. Parts... Page 17 Page 3
4 Page 4
5 DIESEL BURNER 2 WPX Controller, Diesel Burner, 12 VDC 3 WPX Bracket, Controller Mounting 4 WPX Screw, Coil Mounting 5 WPX Coil, Ignition, 12 VDC 6 WPX Boot, Ignition Wire 7 WPX Wire, Ignition 8 WPX Boot, Ignition Wire, Elbow 10 WPX Shutter, Combustion Air Intake 11 WPX Screw, Protection Housing 12 WPX Washer, Star, Protection Housing 14 WPX Cap, Protection, Motor 22 WPX Screw, Flange, Blower Housing 24 WPX A Plate, Motor Mounting 25 WPX Screw, Motor Plate 26 WPX Washer, Star, Motor Plate 27 WPX Motor, Combustion Air/Fuel Pump, 12 VDC 28 WPX Clutch, Half, 6mm Page 5
6 DIESEL BURNER 35 WPX Harness, C-Plug 38 WPX Screw, Blower Casting 39 WPX Washer, Lock, Blower Casting 40 WPX Housing, Blower 41 WPX Blower, Wheel, w/shaft 42 WPX Bearing Kit 43 WPX O-Ring, Blower Casting 44 WPX A Casting, Blower 45 WPX Grommet, Blower Casting, Left 46 WPX Grommet, Blower Casting, Right Page 6
7 DIESEL BURNER WPX Valve, Fuel Solenoid, 12 VDC 51 WPX Valve, Fuel Solenoid, Kit 52 N/A 53 WPX Bolt, Electrode 54 WPX Washer, Lock, Electrode 55 WPX Clamp, Electrode 56 WPX Electrode, Ignition 58 WPX Screw, Flame Sensor 59 WPX A Sensor, Flame 60 WPX Clip, Retaining, Photo Disc 61 WPX A Disc, Photo 62 WPX A Pump, Fuel, Kit 65 WPX A Tube, Fuel, High Pressure 66 WPX Bolt, Banjo 67 WPX Gasket, Ring, Copper 68 WPX Pipe, Fuel, Banjo, Supply, DBW 2010 (w/straight Tube) 69 WPX Pipe, Fuel, Banjo, Return, DBW 2010 (w/straight Tube) 70 WPX Screw, Mounting, Fuel Pump 71 WPX Washer, Lock, Fuel Pump 72 WPX A Nozzle, Fuel, 0.35 GPH 73 WPX Stand, Fuel Nozzle, Brass 74 WPX Screw, Plate, Nozzle Stand 75 WPX Plate, Manifold 76 WPX Gear, Fuel Pump, Nylon 77 WPX Snap, Ring, Gear 78 FLE-FUL-100 Fuel Kit, JIC, Male, w/nut & Ring, Complete Page 7
8 DIESEL BURNER AND FUEL LINES PLX Fitting, Bulkhead, 3/4 (M) NPST x 1/4 in (F) NPT, Brass 2 FLX-751-CVL Valve, Check, Fuel 1/4 in (M) NPT 3 FLX-FL1-022 Fitting, Elbow, 1/4 in (F) NPT 4 FLX Fitting #6 (M) JIC x 1/4 in (M) NPT 5 FLE-FUL-200 Hose, Fuel, Supply/Return Kit w/clamps 6 FLE-FUL-100 Fitting, Fuel Line, Hose Barb x Compression 7 WPX Gauge, Adjustment, Electrode 8 WPX Bolt, Eye 9 WPX Pin, Eye Bolt 10 WPX Nut, Eye Bolt 11 PLE FRU Valve, Ball Assembly 12 WPX A Chamber, Combustion 13 FLX Fitting, Elbow, #6 (M) JIC x 1/4 in (M) NPT 14 WPE Burner, Diesel, 12 VDC Page 8
9 HEATING ZONE PLUMBING PLE Pump, Circulation, Kit 2 PLX Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT 3 PLX-2A1-300 Valve, Check, 1/2 in (F) NPT 4 PLE Manifold, Zone Return 5 PLX-A Fitting, Elbow 45, 3/4 in Hose Barb x 1/2 in (M) NPT Page 9
10 ENGINE PREHEAT PLUMBING PLX Fitting, Bulkhead, 3/4 in (M) NPST x 1/2 in (F) NPT 2 PLX Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT 3 PLE Pump, Circulation, Kit Page 10
11 DOMESTIC WATER PLUMBING PLX-09P-100 Valve, Tempering 2 PLX Valve, Pressure Relief Page 11
12 ELECTRICAL COMPONENTS, INTERNAL (AHE S ONLY) SME Cover, Access, Thermostat 2 ELX Relay, Electromechanical 3 ELE-ASY-300-FRU Thermostat, High-Limit, VAC, Kit, w/connector 4 ELE-HLT-322 Thermostat, High-Limit, VDC 5 ELE Thermostat, Control, 185 F, 1/2 (M) NPT 6 ELE Switch, Float, Assembly 7 SME Cover, Access, Junction Box 8 ELX Meter, Hour, Quartz 9 ELX-2E7-540 Element, Heating, 120 VAC, 1650 Watts 10 SME Cover, Access, Heating Element. Page 12
13 ELECTRONIC CONTROLLER AND SWITCH PANEL (AHE S ONLY) a 8a 8b 9b 1 SME Faceplate, Electronic Controller, Assembly, Enclosure 2 ELX Plug, Electronic Controller, 20-Position 3 ELX Plug, Electronic Controller, 8-Position 4 ELE-PC4-010-AA Controller, Electronic w/time Delay, 12 VDC 5 ELE Harness, Control 6 ELE Harness, B-Plug 7 SME-EN4-008 Back, Electronic Controller, Enclosure 8a ELE Panel, Switch, Assembly, 12 VDC (Discontinued) 8b ELE Panel, Switch, Assembly, 12 VDC 9a ELX Switch, Rocker, w/led (Discontinued) 9b ELX Switch, Rocker, w/led Page 13
14 ELECTRICAL COMPONENTS, INTERNAL (AHE X ONLY) SME Cover, Access, Thermostat 2 ELX Relay, Electromechanical 3 ELE-ASY-300-FRU Thermostat, High-Limit, VAC, Kit, w/connector 4 ELE-HLT-322 Thermostat, High-Limit, VDC 5 ELE Thermostat, Control, 190 F, Assembly 6 ELE Switch, Float, Assembly 7 ELX Meter, Hour, Quartz 8 SME Cover, Access, Junction Box 9 ELX-G12-07L Element, Heating, 120 VAC, 2000 Watts 10 SME Cover, Access, Heating Element. Page 14
15 ELECTRONIC CONTROLLER AND SWITCH PANEL (AHE X ONLY) a 9a 8b 9b 1 SME Faceplate, Electronic Controller, Assembly, Enclosure 2 ELX Plug, Electronic Controller, 20-Position 3 ELX Plug, Electronic Controller, 8-Position 4 ELE-PC4-010-AA Controller, Electronic w/time Delay, 12 VDC 5 ELE Harness, Control 6 ELE Harness, B-Plug 7 SME-EN4-008 Back, Electronic Controller, Enclosure 8a ELE Panel, Switch, Assembly, 12 VDC (Discontinued) 8b ELE Panel, Switch, Assembly, 12 VDC 9a ELX Switch, Rocker, w/led (Discontinued) 9b ELX Switch, Rocker, w/led Page 15
16 TOOLS WPX Tester, Controller 2 WPE Gauge, Fuel Pressure 3 MSX Tester, Refractometer, Battery/Coolant 4 WPX Gauge, Adjustment, Electrode Page 16
17 MISC. PARTS MSX Antifreeze, Boiler, P.G., 1 qt, Concentrate, (Camco) 2 MSX Antifreeze, Boiler, P.G, 1 Gallon (Camco) 3 FLX-R12-TRA Filter, Fuel, Racor Spin-On, 10 Micron 4 FLE Filter, Canister, Replacement, Garber 5 FLX Filter, Fuel, Garber 6 WPX A Combustion Chamber, DBW WPX Swirler, Combustion Chamber Air Assembly Cast Aluminum 8 WPX Air Swirler, DBW WPX Tube, Combustion Chamber, DBW PLX Cap, Radiator, 13 lb 11 PLE-GAS-FLL Gasket, Rubber, Filler Neck Page 17
18 Page 18
19 Page 19
20 AHE S AHE X PARTS MANUAL East Highway 52 Fort Lupton, CO Toll free: phone: fax: Page 20
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1 CHASSIS, CHANNEL, MAIN, ST, PAINTED, OIL FIRED 1 JD8000 2ASSY SEE FIG 1-10 BLOWER, AIR, ASSY, 6" OD X 4" W X 1/2" SHAFT 1 JB2000 3ASSY SEE FIG 1-2 BURNER, GUN, OIL, DOUBLE, ELECTRODE 1 JB1000 4ASSY SEE
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