THIS COMPONENT INCLUDED IN TJ TORQMOTORS ONLY REAR PORT OPTION COMPONENTS

Transcription

1 HY--00-M/US Torqmotor Exploded View Typical Assembly THIS COMPONENT INCLUDED IN TJ TORQMOTORS ONLY 0 7a 7b 0 9 TORQUE TO -0 FT LBS [- Nm] ( BOLTS) MATCHED SET REAR PORT OPTION COMPONENTS RELIEF VALVE END COVER ASSEMBLE WITH WEDGE SIDE OF COMMUTATOR SEAL DOWN INTO COMMUTATOR FACE SHUTTLE VALVE END COVER Item No. Description. Special Bolt (). End Cover. Seal Ring (). Seal Ring-Commutator. Commutator Assembly (Matched Set). Manifold 7. Rotor Set (Matched Set) 8. Wear Plate 9. Drive Link 0. Coupling Shaft. Steel Bushing. Thrust Bearing. Thrust Washer (TJ Series Qty=). Shaft Seal Item No. Description. Back Up Washer. Back Up Ring 7. Housing 8. Steel Bushing 9. Dirt & Water Seal 0. O-Ring (). Plug (). Relief Valve (). Plug (). Shuttle Valve. Spring (). Key 7a. Castle Nut 7b. Patch Nut Greeneville, TN 77 US

2 HY--00-M/US Torqmotor Seal Letter In July 0, a change was made to our small frame (Series TC, TS, TB, TE and TJ) low speed high torque Torqmotors. The motors are comprised of six sections. There is a seal between each section to resist external leakage. The design of the motor dictates that it be assembled from front (shaft end) to rear. This means that the motor must be assembled shaft down. Some of the O-ring grooves in the current design are facing down during assembly. To keep the O-rings in place during assembly, they are coated with grease. After assembly, this grease can seep out. This is often misdiagnosed as external hydraulic fluid leakage, causing the customer to think that the motor is faulty. It also can cause problems when the motor is painted. To correct this problem, we have re-positioned the section O-ring grooves on five of the six parts (all but the front housing) so that the O-ring grooves are all facing up during assembly. It will now be possible to install the O-rings dry, eliminating the problem. The part numbers of the five re-designed parts will change, but the complete model number (TE0080AS00AAAA etc) will not change. The change occurred on July, 0. The new design is identified by the Julian date code on the motor. All TC, TS, TB, TE and TJ motors dated after Julian date 8- (8 rd day of 0) will be of the newer design. Seals and seal kits will be unaffected. Typical model number changes and seal groove locations are illustrated on page. Made before July, 0 Made on or after July, 0 8- #### 8- #### Notice: For individual part numbers for these series TC, TS, TB, TE and TJ prior to manufactory date code of 8-0 please refer to the parts list on pages 8-. Greeneville, TN 77 US

3 HY--00-M/US Torqmotor Exploded View TC, TB, TE and TJ Assembly before July, 0 8- #### Seal groove No seal groove Seal groove (both faces) 7 Seal groove (bottom face only) 8 No seal groove 7 Greeneville, TN 77 US

4 HY--00-M/US Torqmotor Exploded View TC, TB, TE and TJ Assembly on or after July, 0 8- #### No seal groove Seal groove - top face only Item QTY New Part # Old Part # Description Wear Plate 7 TE0700 MF700 Rotor Set TE0000 MF0000 Manifold & TE08000A MF08000A Commutator Assembly TE0000 MF0007 End Cover Greeneville, TN 77 US

5 HY--00-M/US TE Service Parts List Chart Chart Use Example: TE00AS00AAAB Torqmotor includes part numbers listed to the right of TE (SERIES), 00 (DISP.), AS (MOUNTING/ PORTING), 0(SHAFT), 0 (ROTATION), and AAAB (OPTION) shown in the left hand column of the chart. Caution: The charted component service information is for the Torqmotors listed only. Refer to the original equipment manufacturer of the equipment using the Torqmotor for assembly numbers not listed below. ITEM # SERIES COMMUTATOR MANIFOLD WEAR FRONT RADIAL THRUST THRUST BACKUP REAR RADIAL DIRT & WATER BACKUP DESCRIPTION & RING ASSY (SEE NOTE) PLATE BEARING WASHER BEARING RING BEARING SEAL WASHER TE- Service Part # TE08000A TE (Select Item # Bolt Per Option Group) ITEM # OR A OR C THICKNESS 7A 7B 9 L Dim DISPLACEMENT (in/rev) - BOLT # (BOLT LENGTH - bolts required) A & C BOLT # (BOLT LENGTH - bolts required) ROTOR L DIM OF ROTOR THICKNESS ROTOR SET FREE RUNNING ROTOR SET (.).70 TE0700 TE0700 MF (.70) 0 (.0) 008 (.87).9 TE0700 TE0700 MF (.70) 0 (.00) 008 (.87).7 TE0700 TE0700 MF (.87) 08 (.) 0 (.000).00 TE0700 TE0700 MF (.000) 08 (.70) 09 (.).8 TE0700 TE0700 MF (.) 008 (.87) 0 (.0).708 TE0700 TE0700 MF (.7) 09 (.) 09 (.00).0008 TE08700 TE08700 MF (.) 00 (.7) 08 (.87).08 TE0700 TE0700 MF (.87) 08 (.) 0 (.000).008 TE700 TE700 MF (.) 08 (.87) 00 (.0).708 TE700 TE700 MF (.7) 0 (.) 07 (.70).0008 TE700 TE700 MF (.) 0 (.7) 07 (.70).08 TE8700 TE8700 MF (.87) 09 (.) 08 (.000).008 TE0700 TE0700 MF (.0) 08 (.000) 09 (.7).80 TE700 N/A MF (.7) 09 (.) 0 (.).000 TE700 N/A MF000.7 Bolts for TE Series front ported units are the same as rear ported units if you are using the same displacement. Free running rotorset is not available in 0 or 090 displacements. DRIVE LINK Overall Length HOUSING GROUP * Not released. SPEED SENSOR ITEM #, 7 7, 0 DESCRIPTION BOLT BOLT HSG BOLT HSG BOLT HSG MOUNTING PORTING END COVER SERVICE PART # SERVICE PART # O-RING () SERVICE PART # SENSOR REAR PORTING FRONT PORTING Mounting Code Porting Code MS- Standard ( Bolt) 7/8 O-Ring TE0000 MF00A MF0A MF0A 0 AS- SAE A ( Bolt) 7/8 O-Ring TE0000 MF000A MF00A MF00A 0 US- Wheel Mount 7/8 O-Ring TE0000 MF000A MF00A MF00A 0 FS- Bolt 7/8 O-Ring TE0000 MF000A MF00A MF00A 0 AM- SAE A ( Bolt) Manifold TE0000 MF000A MF00A 0790 MF00A 0 FM- Bolt Manifold TE0000 MF000A MF00A 0790 MM- Standard ( Bolt) Manifold TE0000 MF009A MF09A 0790 AP- SAE A ( Bolt) / NPTF TE0000 MF000A MF00A MF00A 0 FP- Bolt / NPTF TE0000 MF0007A MF007A MF007A 0 AT- SAE A ( Bolt) / BSPF TE0000 MF00A MF0A Mounting Code Porting Code SPEED SENSOR ITEM #, 7 DESCRIPTION BOLT BOLT HSG BOLT HSG MOUNTING PORTING END COVER SERVICE PART # SERVICE PART # SENSOR MR- Standard ( Bolt) Rear Port (/ - SAE O-Ring) TE000 MF00A UR- Small Wheel Mount Rear Port (/ - SAE O-Ring) TE000 MF0009A N/A 0 FR- Bolt Mount Rear Port (/ - SAE O-Ring) TE000 MF000A AR- SAE A ( Bolt) Rear Port (/ - SAE O-Ring) TE000 MF0008A N/A 0 NOTE: Rear ported TE motors always have bolts at the back end cover. Greeneville, TN 77 US

6 HY--00-M/US TE Service Parts List Chart COUPLING SHAFT GROUP SPEED SENSOR ITEM # 0 0 COUPLING WOODRUFF COUPLING DESCRIPTION SHAFT KEY NUT SHAFT 0- Long B Snapwire Groove MF09007 MF Ø, 0.8 Pinhole, 0. from end MF Short Woodruff Key / Tap MF (/x) MF090 - Short B Spline, / Snapwire Groove MF0900 MF090 - Tapered (Short) MF (/x) 0 MF090 - Long Woodruff Snapwire Groove MF (/x) MF090 - Ø, Double Pinhole MF Ø, 0. Pinhole 0. from end MF Code plus Corrosion Resistant MF09008 MF mm Straight Shaft with 7 mm Keyway MF Tapered SAE MF (/x) 0 MF09 - mm Straight with 8 mm Keyway MF (8mmx7mm) MF09 8- Tooth Spline MF090 MF09 - Tapered, / Key, /- Thd MF (/x/) 0 Slotted Nut 9- mm Straight with 8mm (stainless steel) MF dia short, woodruff key, / tap (stainless steel) MF dia long, woodruff key, / tap (stainless steel) MF09 OPTION GROUP ITEM #, A, C BOLT BOLT COMMUTATOR SEAL INNER DESCRIPTION BOLT END COVER END COVER SEAL RING () SEAL SENSOR AAAA Standard Black Paint Item # TE AAAB No Paint Item # TE AAAC Corrosion Resistant Paint Item # TE AAAG Fluorocarbon Seals Item # TE AABJ Free Running Rotor Set Item # TE BBCK 70 PSI Internal Bidirectional Relief, No Paint Item #C TE000A7 N/A BBCM 00 PSI Internal Bidirectional Relief, No Paint Item #C TE000A N/A BBCN 00 PSI Internal Bidirectional Relief, No Paint Item #C TE000A N/A BBCP 0 PSI Internal Bidirectional Relief, No Paint Item #C TE000A0 N/A BBCT 0 PSI Internal Bidirectional Relief, No Paint Item #C TE000A N/A AAJV Bidirectional Shuttle Valve (:0), Black Paint Item #A TE000A N/A FSAA Speed Sensor, Black Paint Item # TE FSAB Speed Sensor, No Paint Item # TE FSAH Speed Sensor, Castle Nut, No Paint Item # TE FSAJ Speed Sensor, Castle Nut, Black Paint Item # TE Service housing assembly ITEM #7 with part number suffix-a includes ITEM #, #, # and #8. Select the required bolt number in designated DISPLACEMENT GROUP under bolt ITEM #, A, B or C shown in designated OPTION GROUP Castle Nut #0 is required if the designated OPTION GROUP is AAAF, AAAN, or AAAU. Order () #0790 ITEM #7A for service housing assembly where manifold ports are used. Standard seal kit #SK includes six #08 seal rings, #0 commutator seal, #077 inner seal, #08 backup, #780 dirt & water seal, #008 grease pack, bulletin #000 and #08 backup washer. Special seal kit #SK00009 for units that use fire retardant fluids include six #08 seal rings, #0 commutator seal, #0809 inner seal, #08 back up ring, #780 dirt & water seal, #08 backup washer, #008 grease pack and bulletin #000. For reverse timed manifold, use TE000. High Temp commutator seal 08. Commutator set for rear ported unit TE0800A * TD Series motors were () five bolt end cover with () five bolt housing. The newly released TE Series motors are () six bolt end cover with ( ) bolt housing. High Temp commutator seal kit #SK00000 includes six #08 seal rings, #08 commutator seal, #077 inner seal, #08 back up washer, #780 dirt & water seal, #008 grease pack, #bulletin 000 and #08 steel backup washer. Greeneville, TN 77 US