Model 6. Power Wheel. Planetary Gear Drive

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1 Model 6 Power Wheel Planetary Gear Drive

2 CONTENTS Introduction 3 Model 6 Wheel Drives - Single & Double Reduction 4-5 Model 6 Wheel Drives w/a2 Series Integral Parking Brake - Single & Double Reduction 6-7 Model 6 Bearingless Motor Wheel Drives - Single & Double Reduction 8-9 Model 6 Shaft Output Drives - Single & Double Reduction - Model 6 Shaft Output Drives w/a2 Series Integral Parking Brake - Single & Double Reduction 2- Model 6 Shaft Input/Shaft Output Drives - Single & Double Reduction 4-5 Model 6 Style R Shaft Output Drives - Single Reduction 6-7 Model 6 Flangeless Shaft Output Drives - Single Reduction 8-9 Model 6 Spindle Output Drives - Single & Double Reduction 2-2 Model 6 Spindle Output Drives w/a2 Series Integral Parking Brake - Single & Double Reduction Model 6 Shaft & Spindle Output Options Model 6 Other Options 25 Model 6 Series B Wheel Drives - Double Reduction Model 6 Series B Wheel Drives w/a2 Series Integral Parking Brake - Double Reduction Model 6 Series B Shaft Output Drives - Double Reduction 3-3 Model 6 Series B Shaft Output Drives w/a2 Series Integral Parking Brake - Double Reduction Model 6 Series B Output Shaft & Other Options 34 Model 6 Lubrication Data / Warranty Information 35 2

3 Power Wheel Final Drives INTRODUCTION Auburn Gear is your reliable source for a variety of power transfer products. This catalog features the Model 6 family of Power Wheel Planetary Gear Drives. Other models of Power Wheels are also available; for a complete offering, contact Auburn Gear. We also offer planetary gear kits and spin resistant differentials. We offer you services for design, engineering, prototype support and full testing and production capabilities. Product applications include aerial lift, agricultural, automotive, construction, forestry, industrial and marine. Auburn Gear offers you quality and reliability backed by more than 5 years of experience. Greater Design Flexibility Power Wheel planetary drives allow greater flexibility than conventional power train systems and often eliminate the need for components such as drive shafts, axles and chain drives. The many models and styles offered meet a wide range of mobile and industrial application requirements. Single and double reduction ratios can be furnished. In addition, they can be supplied with a variety of motor mounts and inputs which allow them to be used with most makes of hydraulic motors. High Efficiency and Compact Design Providing 96 to 98% power transfer efficiency, Power Wheel planetary drives are significantly more efficient than many other types of drives, including differential design planetaries. The rugged, compact design of these drives saves space and provides for long service life. All models can be furnished with parking brakes. Auburn Gear has designed integral A2 Series parking brakes in Models 5, 6, 6B, 7, 8, 8B and 9. These units provide a very compact planetary drive/parking brake package which is particularly useful in applications where space is limited. Responsive Performance Power Wheel drives deliver the power you require for smooth operation and precise control. These units are also fully reversible. Reverse power is easily obtained by reversing rotation of the input. For vehicle applications, the positive traction provided by individually powered wheels results in superior maneuverability and improved ground clearance than conventional drive systems. Auburn Gear Power Wheel drives can be an efficient solution for any application where you need to increase torque or reduce speed to achieve usable power. Let Power Wheel planetary drives help you put power in its place. MODEL 6 FEATURES RUGGED HUB CASTING PROVIDES RESISTANCE TO IMPACT LOADS INDUCTION HARDENED SPINDLES PROVIDE RESISTANCE TO BEARING AND SEAL WEAR AND INCREASED STRENGTH STANDARD DISCONNECT PROVIDES EASE OF TOWING HIGH CAPACITY TAPERED ROLLER BEARINGS TO ACCEPT GREATER RADIAL LOADS OPTIMIZED GEAR GEOMETRY TO ENHANCE GEAR LIFE 3

4 Model 6 Wheel Drives Single and Double Reductions Power Wheel GENERAL SPECIFICATIONS SINGLE REDUCTION DRIVES DOUBLE REDUCTION DRIVES Max. intermittent output torque,2 22, lb-in (2,485 Nm) Max. input speed ,5 RPM Approximate Weight... 7 lbs (3.7 kg) Oil capacity oz (738 cc) Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight lbs (43. kg) Oil capacity... 3 oz (885 cc) For Lubrication Data, see Page 35 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds published limit, contact Auburn Gear. Dimensions given in: INCHES (mm) 9.55 (242.6) SINGLE REDUCTION.5 (283.2) DOUBLE REDUCTION (8).625" (5.88) - UNC 2B Thd. Holes on 6.5" (65.) B.C. - A, AF (8).654/.666" (6.6/6.92) Thru Holes on 8.5" (25.9) B.C. - SAE A, SAE B (6).625" (5.88) - UNC 2B Thd. Holes on 8.25" (29.55) B.C. - B, BF SAE A, A, SAE B, B.7 (27.2) 5.88 (49.4).5 (2.7) 3.67 (93.2) SINGLE REDUCTION 5.27 (3.9) DOUBLE REDUCTION.88 (22.4) (9).64" -.6" ( ) Dia. Thru Holes Equally Spaced on 9.5" (24.3) Dia B.C. PREFERRED CENTER OF LOAD 2.3 (58.7) ROTATION OPPOSITE INPUT ROTATION 7.5 (9.5) - A, AF. (254.) - SAE A, SAE B, B, BF AS FORGED 5.245/5.25 (3.22/3.35) - A, AF 6.865/6.895 (74./74.37) - SAE A, SAE B 6.995/7. (77.67/77.8) - B, BF Dim. Y SEE MOTOR MOUNTING CHART 7.88/7.86 (2.2/99.6) 9.5 (24.3). (279.4) MAX. SHAFT LENGTH.95 (48.39) - SAE A, A, SAE B, B DOUBLE REDUCTION.98 (48.46) - SAE A, SAE B, SINGLE REDUCTION.94 (49.28) - AF, BF.943 (49.35) - SAE A, SAE B SINGLE REDUCTION w/ C option Dim. X SEE MOTOR MOUNTING CHART Motor Mounting Holes (A, AF, B, BF Holes Aligned with Spindle Holes SAE A, SAE B Holes 22.5 Offset as Shown) AF, BF.57 (4.5) 4.7 (5.9).77 (273.6) PREFERRED CENTER OF LOAD.6 (5.5).88 (22.4) 6.6 (67.6) Note: Use of C option reduces overall package by.38 (9.7) in length. C is specified automatically with the 6WAF and 6WBF motor pilot/hub option. 4 NON-POWERED UNITS ARE ALSO AVAILABLE Contact Auburn Gear for Information

5 FEATURE CHART: MODEL 6 WHEEL DRIVES SINGLE REDUCTION DESCRIPTION MOTOR SAE A PILOT/HUB SAE B INPUT T. 6 /32 SPLINE 5T. 6 /32-6B* RATIO WHEEL STUDS SPECIAL FEATURES 3.5: 4.5: 4.8: /2 x /6 x /8 x 2.37 NONE Brake Disc Holes Brake Disc** Boot Seal Cast Iron Cover Quick Disconnect Oil Plugs/Spindle Side High Strength Carrier MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6WA 6WB 5 6B DH D Z C Q P Y USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6WB Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6WB 3 C Single reduction units with 5T input must use the cast iron cover option, C. FEATURE CHART: MODEL 6 WHEEL DRIVES DOUBLE REDUCTION MOTOR PILOT/HUB INPUT SPLINE RATIO WHEEL STUDS SPECIAL FEATURES DESCRIPTION SAE A A AF SAE B B BF T. 6 /32 5T. 6 /32-6B*.6: 5.88: 9.62: 2.74: 24.53: 28.37: 32.79: /2 x /6 x /8 x 2.37 NONE Brake Disc Holes Brake Disc** Boot Seal Cast Iron Cover Quick Disconnect Oil Plugs/Spindle Side High Strength Carrier MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6WA 6WA 6WAF 6WB 6WB 6WBF 5 6B DH D Z C Q P Y * Units equipped with - 6B Input Spline cannot be disengaged ** Customer supplied, Auburn Gear assembled BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: MOTOR MOUNTING CHART DIMENSION X SAE A, A, AF (2).375 (9.53) -6 UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter SAE B, B, BF (2).5 (2.7) - UNC,- 2B Thd Holes on 5.75 (46.) B. C. diameter DIM. Y 3 C USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6WA Ø ( ) Ø ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B Z 6WA 28 7 Z ALLOWABLE RADIAL LOAD (LBS./KGS.) 4 (97) 2 (5442) (4535) 8 (3628) 6 (272) 4 (84) 2 (97) BEARING LIFE SPINDLE MTG. FLANGE 2.3(58.7) SPINDLE MTG. FLANGE WHEEL MOUNTING FACE MAXIMUM LOAD LINE BEARING LIFE CURVE BASED ON LIFE = 3 HRS. B SPEED= RPM.6 (5.5) AF. BF ONLY (27.) (.6) (76.2) (5.8) (25.4) (.) (-25.4) (-5.8) (-76.2)(-.6) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD IN(MM) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining wheel position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. ALLOWABLE RADIAL LOAD (LBS./KGS.) 5

6 Power Wheel Model 6 Wheel Drives Single and Double Reductions with A2 Series Integral Parking Brake PISTON: Improved design for superior life at higher pressures FRICTION DISCS: Heavy Duty Graphitic Paper for wet sump applications. Characteristics: Superior energy capability, high and stable coefficient of friction and smooth engagement. GENERAL A2 SERIES DATA:. Maximum operating pressure is 3, psi (26.4 Bar). Pressure spikes or surges not to exceed 3,5 psi (24.8 Bar). Surge pressure in excess of 3,5 psi (24.8 Bar) caused by spikes in the hydraulic system could shorten brake life and must be avoided. 2. Use only SAE grade 8 mounting bolts and torque to 8-9 lb. ft. (8-22 N-m) for motor mounting. 3. PRECAUTION: Bench testing may cause distortion of components or bolt failure. Mounting bolts must be used for supplemental clamping. 4. Minimum Release Pressure is defined as the hydraulic pressure required to obtain full running clearance. 5. Cubic Inch Displacement is the volume of oil required to release the brake piston. in 3 (6.4cc) for a new brake and 2. in 3 (32.8cc) for a worn brake pack.

7 Power Wheel Model 6 Wheel Drives Single and Double Reductions with A2 Series Integral Parking Brake GENERAL SPECIFICATIONS SINGLE REDUCTION DRIVES DOUBLE REDUCTION DRIVES Max. intermittent output torque,2 22, lb-in (2,485 Nm) Max. input speed , RPM Approximate Weight lbs (39.5 kg) Oil capacity... 3 oz (887 cc) Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight... 2 lbs (5.8 kg) Oil capacity oz (,35 cc) For Lubrication Data, see Page 35 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds published limit, contact Auburn Gear. 3 For input speeds between 2, and 3,6 rpm, contact Auburn Gear for duty cycle analysis. Dimensions given in: INCHES (mm) PRESSURE PORT LOCATION.438 (.) 2 UNF 2B PRESSURE PORTS PER SAE J PLACES Output Rotation Opposite to Input Rotation SAE B MOTOR MOUNTING Dim. X SEE MOTOR MOUNTING CHART SAE A, SAE B - (8).654/.666 (6.6/6.92) Thru Holes Equally Spaced on 8.5" (25.9) B.C. Spindle Holes and Motor Mounting Holes are Offset by 22.5 B, BF - (6).625" (5.88) UNC 2B Thd. Thru Holes Equally Spaced on 8.25" (29.55) B.C. Spindle Holes and Motor Mounting Holes are In-line Dim. Y SEE MOUNTING CHART MOTOR BRAKE SURFACE TO THREAD BOTTOM.63 (6.) - SAE A 3. (76.5) - SAE B, B, BF short 3.39 (86.) - SAE B, B, BF long SAE A MOTOR MOUNTING INLET PORT LOCATIONS SAME AS SAE B Dim. X SEE MOUNTING CHART 6

8 Stud Length Wheel Stud Detail Note that the stud lengths shown in the feature chart represent the total length of the stud under the head. NON-POWERED UNITS ARE ALSO AVAILABLE Contact Auburn Gear for Information SAE A, SAE B, B 2.6 (52.3) - SAE B, B, BF short 2.44 (62.) - SAE B, B, BF long 2.6 (66.3) - SAE A short 2.99 (75.9) - SAE A long INLET PORT OFFSET.65 (6.5) - SAE B, B, BF.2 (3.5) - SAE A 9.55 (242.6) SINGLE REDUCTION.5 (283.2) DOUBLE REDUCTION 3.67 (93.2) SINGLE REDUCTION 5.88 (49.4) 5.27 (3.9) DOUBLE REDUCTION PREFERRED CENTER OF LOAD 2.3 (58.7) (9).64" -.6" ( ) Dia. Thru Holes Equally Spaced on 9.5" (24.3) Dia B.C.. (254.) - AS FORGED 6.895/6.865 (75./74.37) 6.8 (72.7) Dim. Y SEE MOTOR MOUNTING CHART 7.88/7.86 (2.2/99.6) 9.5 (24.3). (279.4).62 (5.8) PREFERRED CENTER OF LOAD.6 (5.5).88 (22.4) CAST IRON COVER MAX. SHAFT LENGTH 2.38 (6.5) - 5T SAE B, B, BF long 2.43 (6.7) - T, 5T SAE B, B, BF short 2.6 (66.3) - " 6B SAE A 2.78 (7.6) - 4T, SAE A 2.82 (7.6) - T, SAE B, B, BF long 3. (79.5) - T, SAE A short 3.5 (89.2) - T, SAE A long 4.7 (5.9).77 (273.6) BF 6.6 (67.6) BRAKE RATINGS MODEL TORQUE MINIMUM RELEASE PRESSURE STYLE B,54 lb-in (74 N-m) 9 PSI (. Bar) Short B2,8 lb-in (23 N-m) 22 PSI (5. Bar) Short B3 2,4 lb-in (27 N-m) 29 PSI (2. Bar) Short B4 2,4 lb-in (27 N-m) 6 PSI (. Bar) Long B5 3,2 lb-in (362 N-m) 22 PSI (5. Bar) Long B6 3,6 lb-in (47 N-m) 23 PSI (5.8 Bar) Long B7 4,2 lb-in (475 N-m) 26 PSI (7.9 Bar) Long Maximum Release Pressure = 3, PSI (26.4 Bar) MOTOR MOUNTING CHART DIMENSION X SAE A (2).375 (9.53) -6 UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter AND (4).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter DIM. Y Ø ( ) SAE B, B, BF (2).5 (2.7) - UNC,- Ø B Thd Holes on 5.75 (46.) B. C. diameter ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55

9 INPUT SPLINE RATIO WHEEL STUDS PARKING BRAKE SPECIAL FEATURES FEATURE CHART: MODEL 6 WHEEL DRIVES SINGLE REDUCTION with BRAKE DESCRIPTION MOTOR SAE A PILOT/HUB SAE B SHORT VERSION LONG VERSION T. 6 /32 4T. 2 /24 5T. 6 /32-6B 3.5: 4.5: 4.8: /2 x /6 x /8 x 2.37 NONE,54 lb-in,8 lb-in 2,4 lb-in 2,4 lb-in 3,2 lb-in 3,6 lb-in 4,2 lb-in Brake Disc Holes Brake Disc* Quick Disconnect Oil Plugs/Spindle Side Boot Seal High Strength Carrier MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6WA 6WB 4 5 6B B B2 B3 B4 B5 B6 B7 DH D Q P Z Y Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6WA45 will not disengage. MOTOR PILOT/HUB INPUT SPLINE RATIO WHEEL STUDS PARKING BRAKE SPECIAL FEATURES USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6WB 5 7 B2 Q 6WB 5 7 B2 Q FEATURE CHART: MODEL 6 WHEEL DRIVES DOUBLE REDUCTION with BRAKE SHORT VERSION LONG VERSION DESCRIPTION SAE A SAE B B BF T. 6 /32 4T. 2 /24 5T. 6 /32-6B.6: 5.88: 9.62: 2.74: 24.53: 28.37: 32.79: /2 x /6 x /8 x 2.37 NONE,54 lb-in,8 lb-in 2,4 lb-in 2,4 lb-in 3,2 lb-in 3,6 lb-in 4,2 lb-in Brake Disc Holes Brake Disc* Cast Iron Cover Quick Disconnect Oil Plugs/Spindle Side Boot Seal High Strength Carrier MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6WA 6WB 6WB 6WBF 4 5 6B B B2 B3 B4 B5 B6 B7 DH D C Q P Z Y USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6WB Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6WB 24 5 B2 Z * Customer supplied, Auburn Gear assembled BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY B2 Z ALLOWABLE RADIAL LOAD (LBS./KGS.) 4 (97) 2 (5442) (4535) 8 (3628) 6 (272) 4 (84) 2 (97) BEARING LIFE SPINDLE MTG. FLANGE 2.3(58.7) SPINDLE MTG. FLANGE WHEEL MOUNTING FACE MAXIMUM LOAD LINE BEARING LIFE CURVE BASED ON LIFE = 3 HRS. B SPEED= RPM.6 (5.5) AF. BF ONLY (27.) (.6) (76.2) (5.8) (25.4) (.) (-25.4) (-5.8) (-76.2)(-.6) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD IN(MM) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining wheel position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. ALLOWABLE RADIAL LOAD (LBS./KGS.) 7

10 Model 6 Wheel Drives Single and Double Reductions Bearingless Motor Units 3 Power Wheel GENERAL SPECIFICATIONS SINGLE REDUCTION DRIVES DOUBLE REDUCTION DRIVES Max. intermittent output torque,2 22, lb-in (2,485 Nm) Max. input speed ,5 RPM Approximate Weight lbs (33. kg) Oil capacity oz (74 cc) Max. case drain pressure...,5 PSI (3.2 bar) Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight lbs (44.5 kg) Oil capacity... 3 oz (89 cc) Max. case drain pressure...,5 PSI (3.2 bar) For Lubrication Data, see Page 35 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. Dimensions given in: INCHES (mm) 2 If application exceeds published limit, contact Auburn Gear. 3 Case drain must be contained in motor. OPTIONAL: (6).5 (2.7) - U.N.C. 2B. (25.4) Deep HOLES EQUALLY SPACED ON 6.75 (7.45) B.C. Dia. for Disc Brake Installation.643 Min. (4.73).88 (22.35) For Stud Dimensions, See Feature Chart and Detail Drawing below. Remove & Reverse Cover to Disconnect. (254.) PILOT DIAMETER 6.895/6.865 (75./74.37) 4./4.6 (.62/.75) 7.88 Dia. Ref. (2.5) ( ) Output Rotation Opposite to Input Rotation.7 (27.2) MOTOR MOUNTING HOLES /2 UNC-2B.75 (9.5) Deep 4 Holes Equally Spaced on 5. (27.) B.C. SPINDLE HOLES 8 Thru Holes, ( ) Equally spaced on 8.5 (25.9) B.C Min. (5.69) PREFERRED CENTER OF LOAD.5 (2.7) 5.88 (49.35) 2.3 (58.67) Oil Fill or Drain Plug (9) ( ) Dia. THRU HOLES EQUALLY SPACED on 9.5 (24.3) B.C. Dia. Single Reduction Ratios: 3.67 (93.22) Double Reduction Ratios: 5.27 (3.86) Single Reduction Ratios: 9.55 (242.57) Double Reduction Ratios:.5 (283.2) Stud Length Wheel Stud Detail Note that the stud lengths shown in the feature chart represent the total length of the stud under the head. 8

11 FEATURE CHART: MODEL 6 WHEEL DRIVE BEARINGLESS MOTOR UNITS - SINGLE REDUCTION MOTOR PILOT/HUB INPUT SPLINE RATIO WHEEL STUDS SPECIAL FEATURES DESCRIPTION 2Series OMSS 2T. 2 /24 3.5: 4.5: 4.8: /2 x /6 x /8 x 2.37 NONE Brake Disc Holes Brake Disc* Boot Seal Cast Iron Cover Quick Disconnect Oil Plugs/Spindle Side High Strength Secondary Carrier MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6WBC 6WBD DH D Z C Q P Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: Y USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6WBD C 6WBD C ALLOWABLE RADIAL LOAD (LBS./KGS.) 4 (97) 2 (5442) (4535) 8 (3628) 6 (272) 4 (84) 2 (97) BEARING LIFE 2.3 (58.67) MAXIMUM LOAD LINE WHEEL MOUNTING FACE BEARING LIFE CURVE BASED ON LIFE = 3 HRS. B SPEED= RPM (27.) (.6) (76.2) (5.8) (25.4) (.) (-25.4) (-5.8) (-76.2)(-.6) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD IN(MM) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining wheel position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. ALLOWABLE RADIAL LOAD (LBS./KGS.) FEATURE CHART: MODEL 6 WHEEL DRIVE BEARINGLESS MOTOR UNITS - DOUBLE REDUCTION MOTOR PILOT/HUB INPUT SPLINE RATIO WHEEL STUDS SPECIAL FEATURES DESCRIPTION 2Series OMSS 2T. 2 /24.6: 5.88: 9.62: 2.74: 24.53: 28.37: /2 x /6 x /8 x 2.37 NONE Brake Disc Holes Brake Disc* Boot Seal Cast Iron Cover Quick Disconnect Oil Plugs/Spindle Side High Strength Secondary Carrier MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6WBC 6WBD DH D Z C Q P Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: Y USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6WBD C 6WBD C * Customer supplied, Auburn Gear assembled BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. 9

12 Model 6 Shaft Output Drives Single and Double Reductions Power Wheel GENERAL SPECIFICATIONS SINGLE REDUCTION DRIVES DOUBLE REDUCTION DRIVES Max. intermittent output torque,2 3, lb-in (3,39 Nm) Max. input speed ,5 RPM Approximate Weight lbs (26.3 kg) Oil capacity... 7 oz (5 cc) Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight lbs (37.6 kg) Oil capacity oz (7 cc) 7.73 (96.3) + Dim. A - SAE A, A2, A5 single reduction only 8.95 (227.3) + Dim. A - SAE A, A2 9.8 (233.2) + Dim. A - A4 single reduction only 9.33 (237.) + Dim. A - SAE B.89 (276.6) + Dim. A - SAE C 3.52 (89.4) + Dim. A SAE A, A2, A4, A5:.295 (7.49).88 SAE B:.395 (.3) (22.4) SAE C:.52 (.2).43(36.3) PREFERRED CENTER OF LOAD For Lubrication Data, see Page 35 MAX. SHAFT LENGTH (62.89) - A4. (279.4) (9) ( ) Dia. THRU HOLES EQUALLY SPACED on 9.5 (24.3) Dia. B.C. Dimensions given in: INCHES (mm) Oil Fill or Drain Plugs (Dim. A ) (See Output Shaft Options Page 25) fl (23.2) - (22.95) DIM. Y (See Mounting Chart) Single Reduction: 8.28 (2.3) Double Reduction: 7.86 (99.6).8 (46.).27(6.9) PREFERRED CENTER OF LOAD F STYLE HUB O RING REQUIRED O Ring Sizes: SAE A 2-42, SAE B 2-55, SAE C 2-59 (Not supplied by Auburn Gear) MOTOR MOUNT HOLES (See Mounting Chart) DIMENSION X MOTOR TO BE MOUNTED WITH OIL SEALING BOLTS Output Rotation Is Same As Input Rotation Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds published limit, contact Auburn Gear. Note: For single reductions, SAE B and SAE C, subtract.6 (4.6) from overall length. MOTOR MOUNTING CHART DIMENSION X SAE A (2).375 (9.53) -6 UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter A2 (2).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter A4, A5 (4).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter SAE B (2).5 (2.7) - UNC,- 2B Thd Holes on 5.75 (46.) B. C. diameter SAE C (4).5 (2.7) - UNC,- 2B Thd Holes on (6.93) B. C. diameter OR (2).625 (5.88) - UNC,- 2B Thd Holes on 7.25 (8.97) B. C. diameter DIM. Y Ø ( ) Ø ( ) ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55, SAE C 2 59

13 FEATURE CHART: MODEL 6 SHAFT DRIVES - SINGLE REDUCTION STYLE T MOTOR PILOT/HUB INPUT SPLINE RATIO DESCRIPTION SAE A A2 A4 A5 SAE B SAE C T - 6 /32-6B* 4T - 2 /24** 3.75: 4.5: 5.5: /4 J5 Taper 7T. 2 /24 Spline 23T. 2 /24 Spline 23T. 2 /24 Short.75 Keyed 2. Keyed 2. Hollow.75 Hollow 2. Keyed 2. Round 2.56 Round 2. Hex MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6TA 6TA2 6TA4 6TA5 6TB 6TC 6B T S K K2 K3 K4 K5 A A2 H Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6TA 5 K2 6TA 5 K2 * - 6B input spline not available with SAE or A2 motor pilot/hub and 3.75: ratio. ** 4T - 2 /24 input spline not available with SAE A or A2 motor pilot/hub and 5.5: ratio. If F style hub required, place letter F between motor pilot/hub and input spline (i.e. 6TAF6BO4K2) FEATURE CHART: MODEL 6 SHAFT DRIVES - DOUBLE REDUCTION MOTOR PILOT/HUB 2 INPUT SPLINE RATIO DESCRIPTION SAE A A2 SAE B SAE C T - 6 /32-6B 4T - 2 /24 5T - 6 /32 4.6: 6.88: 2.62: 22.74: 25.53: 29.37: /4 J5 Taper 7T. 2 /24 Spline 23T. 2 /24 Spline 23T. 2 /24 Short.75 Keyed 2. Keyed 2. Hollow.75 Hollow 2. Keyed 2. Round 2.56 Round 2. Hex MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6SA 6SA2 6SB 6SC 6B T S K K2 K3 K4 K5 A A2 H USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6SA Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6SA 6B BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. 2 If F style hub required, place letter F between motor pilot/hub and input spline (i.e. 6SBF29K2) 6B ALLOWABLE RADIAL LOAD LB. (KG) 4, (9,7) 2, (5,442), (4,535) 8, (3,628) 6, (2,72) 4, (,82) 2, (97) BEARING LIFE CURVE BASED ON LIFE = 3, HOURS B SPEED = RPM MAXIMUM LOAD LINE TOWARD SHAFT END (77.8) (52.4) (27.) (.6) (76.2) 2 (5.8) (25.4) (.).43 (36.3) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (mm) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. FLANGE MOUNTING FACE.27 (6.9) F STYLE HUB

14 Power Wheel Model 6 Shaft Output Drives Single and Double Reductions with A2 Series Integral Parking Brake PISTON: Improved design for superior life at higher pressures FRICTION DISCS: Heavy Duty Graphitic Paper for wet sump applications. Characteristics: Superior energy capability, high and stable coefficient of friction and smooth engagement. GENERAL A2 SERIES DATA:. Maximum operating pressure is 3, psi (26.4 Bar). Pressure spikes or surges not to exceed 3,5 psi (24.8 Bar). Surge pressure in excess of 3,5 psi (24.8 Bar) caused by spikes in the hydraulic system could shorten brake life and must be avoided. 2. Use only SAE grade 8 mounting bolts and torque to 8-9 lb. ft. (8-22 N-m) for motor mounting. 3. PRECAUTION: Bench testing may cause distortion of components or bolt failure. Mounting bolts must be used for supplemental clamping. 4. Minimum Release Pressure is defined as the hydraulic pressure required to obtain full running clearance. 5. Cubic Inch Displacement is the volume of oil required to release the brake piston. in 3 (6.4cc) for a new brake and 2. in 3 (32.8cc) for a worn brake pack. 6. For vertical shaft output applications, shaft up or shaft down, please contact Auburn Gear to insure proper brake configuration is specified.

15 Power Wheel Model 6 Shaft Output Drives Single and Double Reductions with A2 Series Integral Parking Brake GENERAL SPECIFICATIONS SINGLE REDUCTION DRIVES DOUBLE REDUCTION DRIVES Max. intermittent output torque 2,3 3, lb-in (3,39 Nm) Max. input speed , RPM Approximate Weight lbs (39.5 kg) Oil capacity... 3 oz (887 cc) Max. intermittent output torque 2,3 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight... 2 lbs (5.8 kg) Oil capacity oz (35 cc) For vertical applications, shaft up or shaft down, contact Auburn Gear. 2 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 3 If application exceeds published limit, contact Auburn Gear. Dimensions given in: INCHES (mm) 4 For input speeds between 2, and 3,6 rpm, contact Auburn Gear for duty cycle analysis. For Lubrication Data, see Page 35 SAE A, SAE B PREFERRED CENTER OF LOAD.43 (36.3) SAE A, B Dim. A (See Shaft Output Options).87 (3.5) + Dim A SAE B, BF w/ SAE B short brake 2.25 (3.2) + Dim A SAE B, BF w/ SAE B long brake 2.42 (35.5) + Dim A SAE A, AF w/ SAE A short brake 2.8 (325.) + Dim A SAE A, AF w/ SAE A long brake * For single reduction subtract.6 (4.6) from overall length 3.52 (89.4) SAE A, B.88 (22.4) 2.26 (57.4) - SAE B, BF short 2.64 (67.) - SAE B, BF long 2.8 (7.4) - SAE A, AF short 3.9 (8.) - SAE A, AF long.65 (6.5) - SAE B.2 (3.5) - SAE A PRESSURE PORT LOCATIONS Ø (Ø ) (2.28) Ø (99.77) Ø. (Ø279.4) SEE MOTOR MOUNTING CHART Dim. Y Ø6.8 (Ø72.7) Ø8.28 (Ø2.3).8 (46.) AF, BF PREFERRED CENTER OF LOAD.27 (6.9) AF, BF AF, BF MAX. SHAFT LENGTH 2.42 (6.5) - 5T - SAE B, BF 2.83 (7.9) - 4T - SAE A, AF 3.22 (8.8) - T - SAE B, BF short 3.6 (9.4) - T - SAE B, BF long 3.78 (96.) - T, " 6B - SAE A, AF short 4.6 (5.7) - T, " 6B - SAE A, AF long 2

16 BRAKE RATINGS MODEL TORQUE MINIMUM RELEASE PRESSURE STYLE B,54 lb-in (74 N-m) 9 PSI (. Bar) Short B2,8 lb-in (23 N-m) 22 PSI (5. Bar) Short B3 2,4 lb-in (27 N-m) 29 PSI (2. Bar) Short B4 2,4 lb-in (27 N-m) 6 PSI (. Bar) Long B5 3,2 lb-in (362 N-m) 22 PSI (5. Bar) Long B6 3,6 lb-in (47 N-m) 23 PSI (5.8 Bar) Long B7 4,2 lb-in (475 N-m) 26 PSI (7.9 Bar) Long Maximum Release Pressure = 3, PSI (26.4 Bar) PRESSURE PORT LOCATION.438 (.) - 2 U.N.F. - 2B PRESSURE PORTS PER SAE J926 MOTOR MOUNTING HOLES SEE MOUNTING CHART - Dim. X 3 2 PLACES ROTATION SAME AS INPUT ROTATION SEE MOTOR MOUNTING CHART Dim. Y SAE B MOTOR MOUNTING SAE A MOTOR MOUNTING INLET PORT LOCATIONS SAME AS SAE B (9).64" -.6" ( ) Dia. Thru Holes Equally Spaced on 9.5" (24.3) Dia B.C. MOTOR BRAKE SURFACE TO THREAD BOTTOM.63 (6.) - SAE A, AF 3. (76.5) - SAE B, BF short 3.39 (86.) - SAE B, BF long SEE MOTOR MOUNTING CHART Dim. X MOTOR MOUNTING CHART DIMENSION X SAE A, AF (2).375 (9.53) -6 UNC,- 2B Thd Holes Equally Spaced on 4.88 (6.38) B. C. AND (4).5 (2.7) - UNC,- 2B Thd Holes on 4.88 (6.38) B. C. SAE B, BF (2).5 (2.7) - UNC. 2B Thd Holes Equally Spaced on 5.75 (46.5) B. C. DIM. Y Ø ( ) Ø ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55

17 MOTOR PILOT/HUB INPUT SPLINE RATIO SHAFT MOTOR PILOT/HUB INPUT SPLINE RATIO SHAFT PARKING BRAKE* FEATURE CHART: MODEL 6 SHAFT SINGLE REDUCTION STYLE T with BRAKE SHORT VERSION PARKING BRAKE* LONG VERSION FEATURE CHART: MODEL 6 SHAFT DOUBLE REDUCTION with BRAKE SHORT VERSION LONG VERSION DESCRIPTION SAE A AF SAE B BF T. 6 /32-6B 4T. 2 /24 5T. 6 / : 4.5: 5.5: 5.8: 3 /4 J5 Taper 7T. 2 /24 Spline 23T. 2 /24 Spline 23T. 2 /24 Short.75 Keyed 2. Keyed 2. Hollow.75 Hollow 2. Keyed 2. Round 2.56 Round 2. Hex,54 lb-in,8 lb-in 2,4 lb-in 2,4 lb-in 3,2 lb-in 3,6 lb-in 4,2 lb-in DESCRIPTION SAE A AF SAE B BF T. 6 /32-6B 4T. 2 /24 5T. 6 /32 4.6: 6.88: 2.62: 22.74: 25.53: 29.37: 33.79: 3 /4 J5 Taper 7T. 2 /24 Spline 23T. 2 /24 Spline 23T. 2 /24 Short.75 Keyed 2. Keyed 2. Hollow.75 Hollow 2. Keyed 2. Round 2.56 Round 2. Hex,54 lb-in,8 lb-in 2,4 lb-in 2,4 lb-in 3,2 lb-in 3,6 lb-in 4,2 lb-in MAKE ALL SELECTIONS WITHIN ONE COLUMN MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6TA 6TAF 6TB 6TBF 6B T S K K2 K3 K4 K5 A A2 H B B2 B3 B4 B5 B6 B7 Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: ORDER CODES 6SA 6SAF 6SB 6SBF 6B T S K K2 K3 K4 K5 A A2 H B B2 B3 B4 B5 B6 B7 USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6TB USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6SB Select desired characteristics from chart, note correct order codes, 6SB 6 23 B2 and order using sample format shown at right: * FOR HORIZONTAL OPERATION ONLY. Where vertical operation is required, contact Auburn Gear. BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY B2 6TB 4 23 B2 B2 ALLOWABLE RADIAL LOAD LB. (KG) 4, (9,7) 2, (5,442), (4,535) 8, (3,628) 6, (2,72) 4, (,82) 2, (97) BEARING LIFE CURVE BASED ON LIFE = 3, HOURS B SPEED = RPM MAXIMUM LOAD LINE TOWARD SHAFT END (77.8) (52.4) (27.) (.6) (76.2) 2 (5.8) (25.4) (.) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (mm) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. FLANGE MOUNTING FACE.43 (36.3).27 (6.9) AF. BF ONLY

18 Power Wheel Model 6 Shaft Input/Shaft Output Drives - Single and Double Reductions GENERAL SPECIFICATIONS SINGLE REDUCTION DRIVES DOUBLE REDUCTION DRIVES Max. intermittent output torque,2 3, lb-in (3,39 Nm) Max. input speed ,5 RPM Approximate Weight lbs (39.5 kg) Oil capacity oz (2 cc) Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight lbs (55 kg) Oil capacity oz (25 cc) Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the Maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds published limit contact Auburn Gear. For Lubrication Data, see Page 35 Dimensions given in: INCHES (mm) 4. (358.9) + Dim A DOUBLE REDUCTION 2.53 (38.3) + Dim A SINGLE REDUCTION 9.73 (247.) DOUBLE REDUCTION 3.52 (89.4) + Dim A 8. (26.5) SINGLE REDUCTION PREFERRED CENTER OF LOAD.43 (36.3) Dim. A (See Shaft Output Options Page 24) 7.46 (89.5) DOUBLE REDUCTION 5.86 (48.8) SINGLE REDUCTION 2.2 (55.9).84 (46.) FULL KEYWAY OIL LEVEL CHECK.375 (9.53) - 6 UNC - 2B THD. MINIMUM DEEP O Ø.5 FILLER PLUG ROTATION SAME AS INPUT ROTATION.378 (9.6).376 (9.55).499 (38.7).498 (38.5).538 (.7).533 (.5) Ø 8.28 (Ø 2.3) OIL LEVEL CHECK 8. (23.2) Ø 7.99 (22.9).88 (22.4) (9).64" -.6" ( ) Dia. Thru Holes Equally Spaced on 9.5" (24.3) Dia B.C.. (279.4) MAGNETIC DRAIN PLUG 4

19 FEATURE CHART: MODEL 6 SHAFT INPUT/SHAFT DRIVES - SINGLE REDUCTION HUB INPUT SHAFT RATIO SHAFTS DESCRIPTION STD Model 6 Shaft Output Single Red. /2 Keyed 4.5: 5.5: 5.8: 7T. 2 /24 Spline 23T. 2 /24 Spline 23T. 2 /24 Short.75 Keyed 2. Keyed 2. Hollow.75 Hollow 2. Keyed MAKE ALL SELECTIONS WITHIN ONE COLUMN Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6T KOO 5 K2 BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. ORDER CODES 6T KOO S K K2 K3 K4 K5 USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6T KOO 5 K2 ALLOWABLE RADIAL LOAD LB. (KG) 4, (9,7) 2, (5,442), (4,535) 8, (3,628) 6, (2,72) 4, (,82) 2, (97) BEARING LIFE CURVE BASED ON LIFE = 3, HOURS B SPEED = RPM MAXIMUM LOAD LINE TOWARD SHAFT END (77.8) (52.4) (27.) (.6) (76.2) 2 (5.8) (25.4) (.) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (mm) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. FLANGE MOUNTING FACE.43 (36.3).27 (6.9) AF. BF ONLY FEATURE CHART: MODEL 6 SHAFT INPUT/SHAFT DRIVES - DOUBLE REDUCTION HUB INPUT SHAFT RATIO SHAFTS DESCRIPTION STD Model 6 Shaft Output Double Red. /2 Keyed 4.6: 6.88: 2.62: 22.74: 25.53: 29.73: 33.79: 7T. 2 /24 Spline 23T. 2 /24 Spline 23T. 2 /24 Short.75 Keyed 2. Keyed 2. Hollow.75 Hollow 2. Keyed MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6S KOO S K K2 K3 K4 K5 USE OPTION ORDER CODES TO BUILD ORDER NUMBER Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6S KOO S KOO BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. 5

20 Model 6 Shaft Output Drives Single Reduction Style R GENERAL SPECIFICATIONS Power Wheel Max. intermittent output torque,2 3, lb-in (3,39 Nm) Max. input speed ,5 RPM Approximate Weight lbs (26.3 kg) Oil capacity... 7 oz (5 cc) For Lubrication Data, see Page 35 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the Maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds published limit, contact Auburn Gear. Dimensions given in: INCHES (mm) 5.9 (49.7) 4.58 (4.5) Typical 4 Holes ( ) (57.25) Typical SAE A, A2 & A5, SAE B: 7.73 (96.34) + Dim. A A4: 9.8 (233.2) + Dim. A SAE C: 9.29 (236.) + Dim. A (See Output Shaft Options) SAE A, A2, A4, A5:.295 ( 7.49) SAE B:.395 (.3) SAE C:.52 (.2) 3.2 (8.53) + Dim. A (See Output Shaft Options).75 (9.5).39 (9.9) Oil Level Plug DIM A (See Output Shaft Options Page 24) INPUT SPLINE See Feature Chart 8.28 (2.3) MOTOR MOUNT HOLES (See Mounting Chart) Dimension X MOTOR TO BE MOUNTED WITH OIL SEALING BOLTS Ø (Ø ) DIM. Y (See Mounting Chart).7 (43.4) PREFERRED CENTER OF LOAD 8.28 (2.3) AS CAST MAX. SHAFT LENGTH (62.89) - A4 O RING REQUIRED O Ring Sizes: SAE A 2-42, SAE B 2-55, SAE C 2-59 (Not supplied by Auburn Gear) OIL FILL OR DRAIN PLUGS Output Rotation Is Same As Input Rotation 6 INTEGRAL PARKING BRAKE UNITS ARE ALSO AVAILABLE Contact Auburn Gear for Information

21 FEATURE CHART: MODEL 6 SHAFT DRIVES - SINGLE REDUCTION STYLE R MOTOR PILOT/HUB INPUT SPLINE RATIO SHAFTS DESCRIPTION SAE A A2 A4 A5 SAE B SAE C T - 6 /32-6B* 4T - 2 /24** 3.75: 4.5: 5.5: /4 J5 Taper 7T. 2 /24 Spline 23T. 2 /24 Spline 23T. 2 /24 Short.75 Keyed 2. Keyed 2. Hollow.75 Hollow 2. Keyed MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6RA 6RA2 6RA4 6RA5 6RB 6RC 6B T S K K2 K3 K4 K5 USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6RB Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6RB 5 7 * 6B input spline not available with SAE A or A2 motor pilot/hub and 3.75: ratio. ** 4T - 2 /24 input spline not available with SAE A or A2 motor pilot/hub and 5.5: ratio. BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. MOTOR MOUNTING CHART DIMENSION X SAE A (2).375 (9.53) -6 UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter A2 (2).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter A4, A5 (4).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter SAE B (2).5 (2.7)- UNC,- 2B Thd Holes on 5.75 (46.) B. C. diameter SAE C (4).5 (2.7) - UNC,- 2B Thd Holes on (6.93) B. C. diameter OR (2).625 (5.88) - UNC,- 2B Thd Holes on 7.25 (8.97) B. C. diameter DIM. Y Ø ( ) Ø ( ) Ø ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55, SAE C ALLOWABLE RADIAL LOAD LB. (KG) 8, (3,628) 6, (2,72) 4, (,82) 2, (97) 5 4 (27.) (.6) BEARING LIFE CURVE BASED ON LIFE = 3, HOURS B SPEED = RPM BEARING LIFE TOWARD SHAFT END 3 (76.2) 2 (5.8) (25.4) (.) FLANGE MOUNTING FACE DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (mm) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. POSITIONED FOR MAX. BEARING LOAD.7 (43.4) - (-25.4) -2 (-5.8) 7

22 Model 6 Shaft Output Drives Single Reduction Style F Max. intermittent output torque,2 3, lb-in (3,39 Nm) Max. input speed ,5 RPM GENERAL SPECIFICATIONS Power Wheel Approximate Weight lbs (29.5 kg) Oil capacity... 7 oz (5 cc) For Lubrication Data, see Page 35 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds published limit, contact Auburn Gear. Dimensions given in: INCHES (mm) SAE A, A2 & A5, SAE B: 7.73 (96.3) + Dim. A A4: 9.8 (233.2) + Dim. A SAE C: 9.29 (236.) + Dim. A (See Output Shaft Options) Dim. A (See Output Shaft Options Page 24) (Spindle Output Options Page 25) 2.42 (6.5).48 (2.2) OIL FILL OR DRAIN PLUGS SAE A, A2, A4, A5:.295 (7.49) SAE B:.395 (.3) SAE C:.52 (.2) MOTOR MOUNT HOLES (See Mounting Chart) Dimension X MOTOR TO BE MOUNTED WITH OIL SEALING BOLTS ( ) ( ) 8.28 (2.3) Dim. Y (See Mounting Chart) 8.28 (2.3).5 (2.7) - U.N.C.-2B Thd. 8 Holes ~.75 (9.) deep Equally Spaced on 7.25 (84.5) B.C. OIL LEVEL CHECK PREFERRED CENTER OF LOAD.33 (8.4).98 (5.3) O RING REQUIRED O Ring Sizes: SAE A 2-42, SAE B 2-55, SAE C 2-59 (Not supplied by Auburn Gear) DRAIN PLUG (MAGNETIC) 8 INTEGRAL PARKING BRAKE UNITS ARE ALSO AVAILABLE Contact Auburn Gear for Information

23 FEATURE CHART: MODEL 6 SHAFT DRIVES - SINGLE REDUCTION STYLE F MOTOR PILOT/HUB INPUT SPLINE RATIO SHAFTS SPINDLE (see page 25 for detail) WHEEL STUDS DESCRIPTION SAE A A2 A4 A5 SAE B SAE C T - 6 /32-6B* 4T - 2 /24** 3.75: 4.5: 5.5: /4 J5 Taper 7T. 2 /24 Spline 23T. 2 /24 Spline 23T. 2 /24 Short.75 Keyed 2. Keyed 2. Hollow.75 Hollow 2. Keyed 2. Round 2.56 Round 2. Hex F F2 F3 F4 F5 /2 9 /6 NONE MAKE ALL SELECTIONS WITHIN ONE COLUMN MOTOR MOUNTING CHART DIMENSION X SAE A (2).375 (9.53) -6 UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter A2 (2).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter A4, A5 (4).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter SAE B (2).5 (2.7)- UNC,- 2B Thd Holes on 5.75 (46.5) B. C. diameter SAE C (4).5 (2.7) - UNC,- 2B Thd Holes on (6.93) B. C. diameter OR (2).625 (5.88) - UNC,- 2B Thd Holes on 7.25 (8.97) B. C. diameter ORDER CODES 6FA 6FA2 6FA4 6FA5 6FB 6FC 6B T S K K2 K3 K4 K5 A A2 H F F2 F3 F4 F5 4 7 DIM. Y Ø ( ) Ø ( ) ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55, SAE C 2 59 USE OPTION ORDER CODES TO BUILD ORDER NUMBER Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6FB 5 23 F * 6B input spline not available with SAE A or A2 motor pilot/hub and 3.75: ratio. ** 4T - 2 /24 input spline not available with SAE A or A2 motor pilot/hub and 5.5: ratio. BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. 6FB 5 23 F ALLOWABLE RADIAL LOAD LB. (KG) 4, (9,7) 2, (5,442), (4,535) 8, (3,628) 6, (2,72) 4, (,82) 2, (97) BEARING LIFE CURVE BASED ON LIFE = 3, HOURS B SPEED = RPM MAXIMUM LOAD LINE (77.8) (52.4) (27.) (.6) TOWARD SHAFT END 3 (76.2) 2 (5.8) (25.4) (.) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (mm) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. POSITIONED FOR MAX. BEARING LOAD FLANGE MOUNTING FACE.33" (8.4) 9

24 Model 6 Spindle Output Drives Single and Double Reductions Power Wheel GENERAL SPECIFICATIONS SINGLE REDUCTION DRIVES DOUBLE REDUCTION DRIVES Max. intermittent output torque,2 3, lb-in (3,39 Nm) Max. input speed ,5 RPM Approximate Weight lbs (26.3 kg) Oil capacity... 7 oz (5 cc) Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight lbs (37.6 kg) Oil capacity oz (7 cc) DIM. A SEE SPINDLE SEE PAGE 25 SPINDLE PAGE (96.3) + Dim. A - A, A2, A5, single reduction only 8.95 (237.) + Dim. A - A, A2 9.8 (233.2) + Dim. A - A4, single reduction only 9.33 (237.) + Dim. A - SAE B.89 (276.6) + Dim. A - SAE C SAE A, A2, A4, A5:.295 ( 7.49) 3.52 (89.4).43 (36.3) PREFERRED CENTER OF LOAD SAE B:.395 (.3) SAE C:.52 (.2).88 (22.4) INPUT SPLINE See Feature Chart For Lubrication Data, see Page 35 Dimensions given in: INCHES (mm). (279.4) (9).64" -.6" ( ) Dia. THRU HOLES EQUALLY SPACED on 9.5" (24.3) Dia. B.C. Oil Fill or Drain Plugs ( ) DIM Y (See Mounting Chart) Single Reduction: 8.28 (2.3) Double Reduction: 7.86 (99.6) SEE SPINDLE PAGE 25.8(46.) F STYLE HUB.27(6.9) PREFERRED CENTER OF LOAD F STYLE HUB O RING REQUIRED O Ring Sizes: SAE A 2-42, SAE B 2-55, SAE C 2-59 (Not supplied by Auburn Gear) MOTOR MOUNT HOLES (See Mounting Chart) Dimension X MOTOR TO BE MOUNTED WITH OIL SEALING BOLTS Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds published limit, contact Auburn Gear. Note: For single reductions, SAE B and SAE C, subtract.6 (4.6) from overall length. MOTOR MOUNTING CHART DIMENSION X SAE A (2).375 (9.53) -6 UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter A2 (2).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter A4, A5 (4).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter SAE B (2).5 (2.7) - UNC,- 2B Thd Holes on 5.75 (46.5) B. C. diameter SAE C (4).5 (2.7) - UNC,- 2B Thd Holes on (6.93) B. C. diameter OR (2).625 (5.88) - UNC,- 2B Thd Holes on 7.25 (8.97) B. C. diameter Output Rotation Is Same As Input Rotation DIM. Y Ø ( ) Ø ( ) Ø ( ) 2 O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55, SAE C 2 59

25 FEATURE CHART: MODEL 6 SPINDLE DRIVES - SINGLE REDUCTION MOTOR PILOT/HUB INPUT SPLINE RATIO SPINDLE (see page 25 for detail) DESCRIPTION SAE A A2 A4 A5 SAE B SAE C T - 6 /32-6B* 4T - 2 /24** 3.75: 4.5: 5.5: 5.8. F F2 F3 F4 F5 MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6TA 6TA2 6TA4 6TA5 6TB 6TC 6B F F2 F3 F4 F5 4 7 USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6TA WHEEL /2 STUDS 9 /6 NONE Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6TA 5 F * 4T - 2 /24 input spline not available with SAE A or A2 motor pilot/hub and 5.5: ratio. ** - 6B spline not available with SAE A or A2 motor pilot/hub and 3.75: ratio. If F style hub required, place letter F between motor pilot/hub and input spline (i.e. 6TA2F6B4F3) FEATURE CHART: MODEL 6 SPINDLE DRIVES - DOUBLE REDUCTION DESCRIPTION MOTOR SAE A PILOT/HUB 2 A2 SAE B SAE C INPUT SPLINE RATIO SPINDLE (see page 25 for detail) WHEEL STUDS T - 6 /32-6B 4T - 2 /24 5T - 6 /32 4.6: 6.88: 2.62: 22.74: 25.53: 29.37: F F2 F3 F4 F5 /2 9 /6 NONE MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6SA 6SA2 6SB 6SC 6B F F2 F3 F4 F If F style hub required, place letter F between motor pilot/hub and input spline (i.e. 6SBF29F) BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. 5 F USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6SA Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6SA 6B 22 F2 6B 22 F2 ALLOWABLE RADIAL LOAD LB. (KG) 4, (9,7) 2, (5,442), (4,535) 8, (3,628) 6, (2,72) 4, (,82) 2, (97) BEARING LIFE CURVE BASED ON LIFE = 3, HOURS B SPEED = RPM MAXIMUM LOAD LINE TOWARD SPINDLE END (77.8) (52.4) (27.) (.6) (76.2) 2 (5.8) (25.4) (.).43 (36.3) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (mm) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. FLANGE MOUNTING FACE.27 (6.9) F STYLE HUB ONLY 2

26 Power Wheel Model 6 Spindle Output Drives Single and Double Reductions with A2 Series Integral Parking Brake PISTON: Improved design for superior life at higher pressures FRICTION DISCS: Heavy Duty Graphitic Paper for wet sump applications. Characteristics: Superior energy capability, high and stable coefficient of friction and smooth engagement. GENERAL A2 SERIES DATA:. Maximum operating pressure is 3, psi (26.4 Bar). Pressure spikes or surges not to exceed 3,5 psi (24.8 Bar). Surge pressure in excess of 3,5 psi (24.8 Bar) caused by spikes in the hydraulic system could shorten brake life and must be avoided. 2. Use only SAE grade 8 mounting bolts and torque to 8-9 lb. ft. (8-22 N-m) for motor mounting. 3. PRECAUTION: Bench testing may cause distortion of components or bolt failure. Mounting bolts must be used for supplemental clamping. 4. Minimum Release Pressure is defined as the hydraulic pressure required to obtain full running clearance. 5. Cubic Inch Displacement is the volume of oil required to release the brake piston. in 3 (6.4cc) for a new brake and 2. in 3 (32.8cc) for a worn brake pack. 6. For vertical spindle output applications, spindle up or spindle down, please contact Auburn Gear to insure proper brake configuration is specified.

27 Power Wheel Model 6 Spindle Output Drives Single and Double Reductions with A2 Series Integral Parking Brake GENERAL SPECIFICATIONS SINGLE REDUCTION DRIVES DOUBLE REDUCTION DRIVES Max. intermittent output torqu 2,3. 3, lb-in (3,39 Nm) Max. input speed , RPM Approximate Weight lbs (39.5 kg) Oil capacity... 3 oz (887 cc) Max. intermittent output torque 2,3 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight... 2 lbs (5.8 kg) Oil capacity oz (,35 cc) For Lubrication Data, see Page 35 Dimensions given in: INCHES (mm).87 (3.5) + Dim A SAE B, BF w/sae B short brake 2.25 (3.2) + Dim A SAE B, BF w/sae B long brake 2.42 (35.5) + Dim A SAE A, AF w/sae A short brake 2.8 (325.) + Dim A SAE A, AF w/sae A long brake * For single reduction subtract.6 (4.6) from overall length Dim. A (See Spindle Output Options Page 25) PREFERRED CENTER OF LOAD.43 (36.3) SAE A, SAE B 3.52 (89.4) SAE A, B SAE A, SAE B.88 (22.4) 2.26 (57.4) - SAE B, BF short 2.64 (67.) - SAE B, BF long 2.8 (7.4) - SAE A, AF short 3.9 (8.) - SAE A, AF long.65 (6.5) - SAE B.2 (3.5) - SAE A PRESSURE PORT LOCATIONS Ø (Ø ) SEE SPINDLE SEE MOTOR MOUNTING CHART Dim. Y Ø 6.8 (Ø72.7) Ø (2.28) (99.77) Ø 8.28 (Ø 2.3) Ø. (Ø 279.4) SEE SPINDLE FOR DETAILS.8 (46.) AF, BF PREFERRED CENTER OF LOAD.27 (6.9) AF, BF AF, BF MAX. SHAFT LENGTH 2.42 (6.5) - 5T - SAE B, BF 2.83 (7.9) - 4T - SAE A, AF 3.22 (8.8) - T - SAE B, BF short 3.6 (9.4) - T - SAE B, BF long 3.78 (96.) - T, " 6B - SAE A, AF short 4.6 (5.7) - T, " 6B - SAE A, AF long For vertical application, spindle up or spindle down, contact Auburn Gear. 2 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 3 If application exceeds published limit, contact Auburn Gear. 4 For input speeds between 2, and 3,6 rpm, please contact Auburn Gear for duty cycle analysis. 22

28 BRAKE RATINGS MODEL TORQUE MINIMUM RELEASE PRESSURE STYLE B,54 lb-in (74 N-m) 9 PSI (. Bar) Short B2,8 lb-in (23 N-m) 22 PSI (5. Bar) Short B3 2,4 lb-in (27 N-m) 29 PSI (2. Bar) Short B4 2,4 lb-in (27 N-m) 6 PSI (. Bar) Long B5 3,2 lb-in (362 N-m) 22 PSI (5. Bar) Long B6 3,6 lb-in (47 N-m) 23 PSI (5.8 Bar) Long B7 4,2 lb-in (475 N-m) 26 PSI (7.9 Bar) Long Maximum Release Pressure = 3, PSI (26.4 Bar) PRESSURE PORT LOCATION.438 (.) - 2 U.N.F. - 2B PRESSURE PORTS PER SAE J926 MOTOR MOUNTING HOLES SEE MOUNTING CHART - Dim. X 3 2 PLACES ROTATION SAME AS INPUT ROTATION SAE B MOTOR MOUNTING (9).64" -.6" ( ) Dia. Thru Holes Equally Spaced on 9.5" (24.3) Dia B.C. SEE MOTOR MOUNTING CHART Dim. Y SAE A MOTOR MOUNTING INLET PORT LOCATIONS SAME AS SAE B MOTOR BRAKE SURFACE TO THREAD BOTTOM.63 (6.) - SAE A, AF 3. (76.5) - SAE B, BF short 3.39 (86.) - SAE B, BF long SEE MOTOR MOUNTING CHART Dim. X MOTOR MOUNTING CHART DIMENSION X SAE A, AF (2).375 (9.53) -6 UNC,- 2B Thd Holes Equally Spaced on 4.88 (6.38) B. C. AND (4).5 (2.7) - UNC,- 2B Thd Holes on 4.88 (6.38) B. C. SAE B, BF (2).5 (2.7) - UNC. 2B Thd Holes Equally Spaced on 5.75 (46.5) B. C. DIM. Y Ø ( ) Ø ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55

29 FEATURE CHART: MODEL 6 SPINDLE SINGLE REDUCTION with BRAKE MOTOR PILOT/HUB INPUT SPLINE RATIO SPINDLE (See Page 25 for Detail) WHEEL STUDS SHORT VERSION PARKING BRAKE* LONG VERSION DESCRIPTION SAE A AF SAE B BF T. 6 /32-6B 4T. 2 /24 5T. 6 / : 4.5: 5.5: 5.8: F F2 F3 F4 F5 /2 9 /6 NONE,54 lb-in,8 lb-in 2,4 lb-in 2,4 lb-in 3,2 lb-in 3,6 lb-in 4,2 lb-in MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6TA 6TAF 6TB 6TBF 6B F F2 F3 F4 F5 4 7 B B2 B3 B4 B5 B6 B7 Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6TB 4 F2 B4 6TB 4 F2 B4 FEATURE CHART: MODEL 6 SPINDLE DOUBLE REDUCTION with BRAKE DESCRIPTION MOTOR SAE A PILOT/HUB AF2 SAE B BF INPUT SPLINE RATIO SPINDLE (See Page 25 for Detail) WHEEL STUDS SHORT VERSION PARKING BRAKE* LONG VERSION T. 6 /32-6B 4T. 2 /24 5T. 6 /32 4.6: 6.88: 2.62: 22.74: 25.53: 29.37: 33.79: F F2 F3 F4 F5 /2 9 /6 NONE,54 lb-in,8 lb-in 2,4 lb-in 2,4 lb-in 3,2 lb-in 3,6 lb-in 4,2 lb-in MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6SA 6SAF 6SB 6SBF 6B F F2 F3 F4 F5 4 7 B B2 B3 B4 B5 B6 B7 Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6SB * FOR HORIZONTAL OPERATION ONLY. Where vertical operation is required, contact Auburn Gear. BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. 6 F B5 6SB 6 F B5 ALLOWABLE RADIAL LOAD LB. (KG) 4, (9,7) 2, (5,442), (4,535) 8, (3,628) 6, (2,72) 4, (,82) 2, (97) BEARING LIFE CURVE BASED ON LIFE = 3, HOURS B SPEED = RPM MAXIMUM LOAD LINE TOWARD SPINDLE END (52.4) (27.) (.6) 3 (76.2) 2 (5.8) (25.4) (.).4 (35.8).27 (6.9) AF, BF DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (mm) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. FLANGE MOUNTING FACE 23

30 MODEL 6 SHAFT A Dim A 3.75 (95.3) 3.67 (93.2).87 (3.2) A2 Dim A 4.25 (8.) 4.7 (5.9).562 (39.67) H Dim A 5.44 (8.2) 5.36 (6.) 3.87 (8.95) Ø 2. (5.8).995 (5.67) Ø (65.) (64.97) 2. (5.5) 2. (5.8) Ø.655(6.64).639(6.24) Ø.95(22.99).889(22.58) Ø.78(9.84).764(9.4) K.375 (9.53) 6 U.N.C. 2B Thd..68 (7.3) Min. Deep ( ) Dim A 2.7 (68.6) 2.62 (66.6).87 (47.5) Min. Full Keyway K2 (2).375 (9.53) 6 U.N.C. 2B Thd..68 (7.3) Min. Deep. (25.4).5.54 ( ) Dim A 3.75 (95.3) 3.67 (93.2) 2.5 (52.) Min. Full Keyway Ø 3.378(85.8) 3.372(85.65).54 (2.8).5 (2.73) K3 Dim A 3.7 (8.5) 2.77 (7.4).25 (3.75) ( ) ( ).7.78 ( ) ( ) (56.72) (56.46) Ø 2.2(5.85) 2.5(5.8).375(9.53) 6UNC 2B Thread 2 Holes Spaced as Shown.7(4.3).7 (.78) (85.8) Ø3.372 (85.65).378 (9.6).376 (9.55).932 (49.7).922 (48.82) K4 Ø 3. (76.2).7525 (44.54) Ø.755 (44.463) Dim. A 2.73 (69.3) 2.25 (57.2). (25.4) K5 Ø.(25.4) Ø.886(47.9).8(2.57).377(9.58) Ø 2.(5.8).999(5.77) Dim A 3.26 (82.8) 3.8 (8.8) 2.78 (7.6).375 (9.53) 6 U.N.C. 2B Thd..68 (7.3) Min. Deep 7.44 (36.6) Min. Full Spline Length Dim A 2.4 (54.4) 2.6 (52.3).25 (6.4) - 2 UNC - 2B Thread 2 Holes Equally Spaced as Shown.375(9.53) 6UNC 2B Thread.68 (7.3) Min. DP 2 Holes Equally Spaced as Shown External Involute Spline 3 Flat Root-Side Fit per ANSI Standard Class 6 Fit # of Teeth = 7 Pitch = 2/24 O. D. = ( ) (2).375 (9.53) 6 U.N.C. 2B Thd..68 (7.3) Min. Deep Dim A 3.75 (95.3) 3.67 (93.2).87 (47.5) Min. Full Spline Length 23. (25.4) 23S (2).375 (9.53) 6 U.N.C. 2B Thd..68 (7.27) Min. Deep Dim A 2.87 (72.9) 2.79 (7.9).87 (47.5) Min. Full Spline Len. (25.4) T (..9) Keyway Depth ( ) Dim A 3.2 (8.5) 3.9 (8.) 2. (54.).875 (47.62) Min. Full Keyway External Involute Spline 3 Flat Root-Side Fit per ANSI Standard Class 6 Fit # of Teeth = 23 Pitch = 2/24 O. D. = ( ) External Involute Spline 3 Flat Root-Side Fit per ANSI Standard Class 6 Fit # of Teeth = 23 Pitch = 2/24 O. D. = ( ).75 SAE J5 Taper Wheel Nut -/4 2 U.N.F. 2A Thd..6 (4.) Dia. Thru Hole 24 All specifications and descriptive data contained herein are nominal and subject to change without notice. Specific applications should be referred to Auburn Gear for current applicable data.

31 MODEL 6 SPINDLE F F4 F7 F2 See Model 6 Other Options Below F3 F4 F5 Dim A.48 (37.6) Dim A.79 (2.7).4 (.4).4 (.2).5 (2.7) U.N.C. 2B Thd. Thru 5 Holes Equally Spaced on 5.5 (9.7) B.C. Dim A.79 (2.).68 (7.3).4 (.2) Dim A.48 (37.6).5 (2.7).4 (.2) Dim A.48 (37.6).5 (2.7).57 (4.5).5 (2.7).57 (4.5) ( ) (.57.45) Ø 7. (78.) 6.99 (77.6) Ø (.57) (.45) Ø 7.49 (9.25) 7.46 (89.48) Ø (7.48) 4.62 (7.35) Ø7.9 (2.7) Ø 4.5 (4.3) (4.7) Ø. (25.4) as Forged Ø (75.) (74.37).2 (3.73) STANDARD: 5 HOLES - F.64.6 ( ) Dia. Holes Equally Spaced on 5.5 (9.7) B.C. OPTIONAL: 5 BOLTS - F4.5 (2.7) 2 N.F. 3 RH Thd. Bolts Equally Spaced on 5.5 (9.7) B.C. OPTIONAL: 5 BOLTS - F (4.288) 8 U.N.F. 3 RH Thd. Bolts Equally Spaced on 5.5 (9.7) B.C..5 (2.7) 2 U.N.F. 2B Thd. Thru 6 Holes Equally Spaced on 6. (52.4) B.C..625 (5.88) U.N.F. 2B Thd. Thru 8 Holes Equally Spaced on 6.5 (65.) B.C. Ø (6.92) - 6.6) Thru 8 Holes Equally Spaced on 8.5 (25.9) B.C. MODEL 6 OTHER Boot Seal An optional seal that protects the main oil seal from dirt and other debris. The boot seal will give extended life on applications operating in extremely muddy or dirty conditions. Boot seals are available on a selective model basis. BOOT SEAL Guard and Boot Seal System A boot seal and metal guard are available with F2 spindle output units only. These can be ordered separately or together. They function best together. The guard and boot seal system are utilized in extremely high grit applications. The guard protects the boot seal from contaminants which will ultimately wear the boot seal lip. WELDABLE HUB (with matching spline) KEEPER PLATE (with counterbored through holes) Splined Output Shaft Weldable Hub The hubs are 44H steel and can be turned down and/or welded for mounting sprockets, pulleys, or other devices. A circular keeper plate secures the hub to the splined output shaft with two bolts (keeper plate and bolts included). KIT NUMBER SPLINE FITS MODELS T , 6, & T 8 6 6B, 7, 8, 9, & T 8 6 8, & 9 Quick Disconnect This optional disconnect is available on all wheel drives. No tools are needed to disengage or re-engage the drive. The planetary drive is disengaged with the push of a button. The quick disconnect eliminates removal of the disconnect cover and external contaminates are sealed from the units by internal o-rings and a gasket that is sandwiched between the disconnect and planetary cover. The rugged, compact design ensures dependable service. 25

32 Model 6 Series B Power Wheel MODEL 6 SERIES B FEATURES LARGE TAPERED ROLLER BEARINGS ALLOW INCREASED AXIAL AND RADIAL LOADING DUCTILE IRON HUBS PROVIDE ADDED STRENGTH FOR RESISTANCE TO IMPACT LOADING DOUBLE HEAT TREAT SPINDLES PROVIDE TOUGHNESS AND INCREASE FATIGUE LIFE BEARING NUT PROVIDES PRELOAD TO OPTIMIZE BEARING LIFE OPTIMIZED GEAR GEOMETRY INCREASES THE CONTACT RATIO, WHICH ENHANCES GEAR LIFE PERFORMANCE FEATURES - MODEL 6 SERIES B VERSUS STANDARD MODEL 6 SIMILARITIES: Torque Rating: Both use the same optimized gear geometry and gear material, therefore they both are rated at 5, lb-in (5,65 Nm) of intermittent output torque. DIFFERENCES: Bearing Retention: Standard Model 6 uses a snap ring which provides end play/clearance. The Model 6 Series B uses a bearing nut which provides preload/no clearance. Therefore, the Model 6 Series B will provide reduced deflections in the gear box, which will enhance the life of a unit in certain applications. Hub Material: The strength properties of Model 6 Series B hub are slightly greater than the standard Model 6. This provides a greater resistance to impact loads, which are common in certain applications. Spindle Material and Heat Treatment: Again, the Model 6 Series B spindle properties differ and are enhanced over the Model 6. These differences allow for increased fatigue life under high impact and side loading. Bearing Capacity: The Model 6 Series B has greater radial and axial bearing capacity which may be required in certain applications.

33 Power Wheel Model 6 Series B Wheel Drives Double Reduction GENERAL SPECIFICATIONS Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight... 5 lbs (48 kg) Oil capacity... 3 oz (92 cc) For Lubrication Data, see Page 35 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the Maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds limit, contact Auburn Gear. Dimensions given in: INCHES (mm) SAE B, B2 SAE B, B2 (8).654/.666 (6.6/6.92) Thru Holes Eq. Spaced on 8.5 (25.9) B.C. SAE B, B (75.) (74.37) SEE MOUNTING CHART SAE B 7. (77.8) (77.67) Output Rotation Opposite to Input Rotation SAE B (6) 5/8 UNC-2B Thd. Thru Holes Eq. Spaced on 8.25 (29.55) B.C. B 26

34 Stud Length Wheel Stud Detail Note that the stud lengths shown in the feature chart represent the total length of the stud under the head. NON-POWERED UNITS ARE ALSO AVAILABLE Contact Auburn Gear for Information SAE B: 2.4 (35.8) SAE B, B2:.36 (288.54).57 (4.48).62 (5.75) SAE B: 5.88 (49.35) SAE B, B2: 5.2 (2.33).88 (22.35) WHEEL STUDS For Stud Dimensions, See Feature Chart and Detailed Drawing on front.. (254.) As Forged SEE MOUNTING CHART DIM. Y 7.88 (2.5) 7.86 (99.64) 9.5 (24.3).5 (279.78).985 (279.2) PREFERRED CENTER of WHEEL or LOAD 2.37 (6.2) (9) ( ) Dia. THRU HOLES EQUALLY SPACED on 9.5 (24.3) Dia. B.C. MAX. SHAFT LENGTH.937 (49.2) - B, B2.946 (49.43) - SAE B

35 FEATURE CHART: MODEL 6 SERIES B WHEEL DRIVES - DOUBLE REDUCTION MOTOR PILOT/HUB INPUT SPLINE RATIO WHEEL STUDS SPECIAL FEATURES DESCRIPTION SAE B B B2 T. 6 /32 5T. 6 /32.6: 5.88: 9.62: 2.74: 24.53: 28.37: 32.79: /2 x /6 x /8 x 2.37 NONE Boot Seal Quick Disconnect Oil Plugs/Spindle Side MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6W2B 6W2B 6W2B Z Q P Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6W2B BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY Z 6W2B 28 7 Z ALLOWABLE RADIAL LOAD LBS (KG) 3, (,68) 25, (,34) 2, (9,72) 5, (6,84), (4,536) 5, (2,268) MODEL 6 SERIES B WHEEL DRIVE BEARING LIFE CURVE Based On: LIFE = 3, Hours B SPEED = RPM Output Mounting Flange MAXIMUM LOAD LINE Toward Spindle or Shaft Preferred Center of Load 2.37 (6.2) (-27.) (-.6) (-76.2) (-5.8) (-25.4) (25.4) (5.8) (76.2) (.6) (27.) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (MM) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining wheel position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. MOTOR MOUNTING CHART DIMENSION X SAE B, B, B2 (2).5 (2.7) - UNC,- 2B Thd Holes on 4.87 (6.35) B. C. diameter DIA. Y Ø ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE B 2 55 The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. 27

36 Power Wheel Model 6 Series B Wheel Drives Double Reduction with A2 Series Integral Parking Brake PISTON: Improved design for superior life at higher pressures FRICTION DISCS: Heavy Duty Graphitic Paper for wet sump applications. Characteristics: Superior energy capability, high and stable coefficient of friction and smooth engagement. GENERAL A2 SERIES DATA:. Maximum operating pressure is 3, psi (26.4 Bar). Pressure spikes or surges not to exceed 3,5 psi (24.8 Bar). Surge pressure in excess of 3,5 psi (24.8 Bar) caused by spikes in the hydraulic system could shorten brake life and must be avoided. 2. Use only SAE grade 8 mounting bolts and torque to 8-9 lb. ft. (8-22 N-m) for motor mounting. 3. PRECAUTION: Bench testing may cause distortion of components or bolt failure. Mounting bolts must be used for supplemental clamping. 4. Minimum Release Pressure is defined as the hydraulic pressure required to obtain full running clearance. 5. Cubic Inch Displacement is the volume of oil required to release the brake piston. in 3 (6.4cc) for a new brake and 2. in 3 (32.8cc) for a worn brake pack.

37 Model 6 Series B Wheel Drives Double Reduction GENERAL SPECIFICATIONS Power Wheel with A2 Series Integral Parking Brake Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight lbs (57 kg) Oil capacity oz (7 cc) For Lubrication Data, see Page 35 Depending on the duty cycle and the nature of the application, a normal continuous output /3 to /2 of the Maximum Intermittent should yield satisfactory Power Wheel life. 2 If application exceeds published limit, contact Auburn Gear. 3 For input speed between 2, and 3,6 rpm please contact Auburn Gear for duty cycle analysis. Dimensions given in: INCHES (mm) PRESSURE PORT LOCATION.438 (.) - 2 UNF - 2B PRESSURE PORTS PER SAE J PLACES ROTATION OPPOSITE TO INPUT ROTATION SEE MOUNTING CHART DIM. X SAE B MOTOR MOUNTING SAE A, A2; SAE B, B2 (8).654" -.666" (6.6/6.92) THRU HOLES EQUALLY SPACED ON 8.5" (25.9) B.C. A, B (6).625" (5.88) - UNC - 2B THD EQUALLY SPACED ON 8.25" (29.55) B.C. INLET PORT LOCATIONS SAME AS SAE B SEE MOUNTING CHART DIM. Y MOTOR BRAKE SURFACE TO THREAD BOTTOM.63 (6.) - SAE A 3. (76.5) - SAE B short 3.39 (86.) - SAE B long SAE A MOTOR MOUNTING SEE MOUNTING CHART DIM. X 28

38 Stud Length Wheel Stud Detail Note that the stud lengths shown in the feature chart represent the total length of the stud under the head. NON-POWERED UNITS ARE ALSO AVAILABLE Contact Auburn Gear for Information 2.8 (7.4) - SAE B, B, B2 - short 3.9 (8.) - SAE B, B, B2 - long 3.36 (85.3) - SAE A, A, A2 - short 3.74 (95.) - SAE A, A, A2 - long.65 (6.5) - SAE B, B, B2.2 (3.5) - SAE A, A, A2 PREFERRED CENTER OF LOAD 2.37 (6.2) (9).64" -.6" ( ) Dia THRU HOLES EQUALLY SPACED ON 9.5" (24.3) Dia B.C. PRESSURE PORT LOCATION. (254.) AS FORGED ( ) SAE A, A2, SAE B, B ( ) A, B 6.8 (72.7) SEE MOUNTING CHART DIM. Y 7.86 (99.64) (99.52).5 (279.78) (279.2).62 (5.7) MAX SHAFT LENGTH 2.3 (58.4) - T, 5T - SAE B, B, B2 short 2.38 (6.5) - T, 5T - SAE B, B, B2 long 2.6 (66.3) - " - 6B - SAE A, A, A (7.9) - 4T - SAE A, A, A2 3. (79.5) - T - SAE A, A, A2 short 3.5 (89.2) - T - SAE A, A, A2 long.6 (345.4) - B, B2 - short.98 (355.) - B, B2 - long 4.5 (359.4) - A, A2 - short 4.28 (362.7) - SAE B - short 4.53 (369.) - A, A2 - long 4.66 (372.4) - SAE B - long 4.83 (376.7) - SAE A - short 5.2 (386.3) - SAE A - long.88 (27.4) 5.2 (2.3) - A, A2, B, B (49.4) - SAE A, SAE B BRAKE RATINGS MODEL TORQUE MINIMUM RELEASE PRESSURE STYLE B,54 lb-in (74 N-m) 9 PSI (. Bar) Short B2,8 lb-in (23 N-m) 22 PSI (5. Bar) Short B3 2,4 lb-in (27 N-m) 29 PSI (2. Bar) Short B4 2,4 lb-in (27 N-m) 6 PSI (. Bar) Long B5 3,2 lb-in (362 N-m) 22 PSI (5. Bar) Long B6 3,6 lb-in (47 N-m) 23 PSI (5.8 Bar) Long B7 4,2 lb-in (475 N-m) 26 PSI (7.9 Bar) Long Maximum Release Pressure = 3, PSI (26.4 Bar)

39 FEATURE CHART: MODEL 6 SERIES B WHEEL DRIVES DOUBLE REDUCTION with BRAKE MOTOR PILOT/HUB INPUT SPLINE RATIO WHEEL STUDS SHORT VERSION PARKING BRAKE LONG VERSION SPECIAL FEATURES DESCRIPTION SAEA A A2 SAE B B B2 T. - 6 /32 4T. - 2 /24 5T. - 6 /32-6B.6: 5.88: 9.62: 2.74: 24.53: 28.37: 32.79: /2 by /6 by /8 by 2.37 NONE,54 lb-in,8 lb-in 2,4 lb-in 2,4 lb-in 3,2 lb-in 3,6 lb-in 4,2 lb-in Boot Seal Quick Disconnect Oil Plugs/Spindle Side MAKE ALL SELECTIONS WITHIN ONE COLUMN Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: 6W2A 6W2A 6W2A2 6W2B 6W2B 6W2B B B B2 B3 B4 B5 B6 B7 Z Q P BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. MOTOR MOUNTING CHART DIMENSION X SAE A, A, A2 (2).375 (9.53) - 6 UNC,- 2B Thd Holes Equally Spaced on 4.88 (6.38) B. C. AND (4).5 (2.7) - UNC,- 2B Thd Holes on 4.88 (6.38) B. C. SAE B, B, B2 (2).5 (2.7) - UNC. - 2B Thd Holes Equally Spaced on 5.75 (46.5) B. C. DIM. Y ORDER CODES Ø ( ) Ø ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55 The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6W2B B4 Z 6W2B B4 Z ALLOWABLE RADIAL LOAD LBS (KG) 3, (,68) 25, (,34) 2, (9,72) 5, (6,84), (4,536) 5, (2,268) MODEL 6 SERIES B BEARING LIFE CURVE Based On LIFE = 3, Hours B SPEED = RPM Output Mounting Flange MAXIMUM LOAD LINE Toward Spindle or Shaft Preferred Center of Load 2.37 (6.2) SAE A, A, A2, SAE B, B, B (-27.) (-.6) (-76.2) (-5.8) (-25.4) (25.4) (5.8) (76.2) (.6) (27.) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (MM) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining wheel position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. 29

40 Model 6 Series B Shaft Output Double Reduction GENERAL SPECIFICATIONS Power Wheel Max. intermittent output torque,2 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight lbs (42 kg) Oil capacity... 3 oz (92 cc) For Lubrication Data, see Page 35 Depending on the duty cycle and the nature of the application, a normal continuous output torque of /3 to /2 of the Maximum Intermittent should yield satisfactory Power Wheel life. Customer testing and application analysis is strongly recommended. 2 If application exceeds limit, contact Auburn Gear. Dimensions given in: INCHES (mm) (Dim. A ) (See Output Shaft Options Page 34) 3.52 (89.4) + Dim. A (See Output Shaft Options).3 (254.8) + Dim. A - SAE B.25 (26.4) + Dim. A - SAE A.59 (294.4) + Dim. A - SAE C (See Output Shaft Options).88 (22.35) SAE A2:.295 ( 7.49) SAE B:.395 (.3) SAE C:.52 (.2). (279.4) (9) ( ) Dia. THRU HOLES EQUALLY SPACED on 9.5 (24.3) Dia. B.C. Oil Fill or Drain Plugs 8. (23.2) 7.99 (22.95) Dim. Y (See Mounting Chart) (2.28) (99.77).49 (37.8) PREFERRED CENTER OF LOAD MAX. SHAFT LENGTH 2.23 (56.67) SAE C 25.53, 29.37, 33.79: Ratios only O RING REQUIRED O Ring Sizes: SAE A 2-42, SAE B 2-55, SAE C 2-59 (Not supplied by Auburn Gear) MOTOR MOUNT HOLES (See Mounting Chart) MOTOR TO BE MOUNTED WITH OIL SEALING BOLTS Dim. X Output Rotation Is Same As Input Rotation 3

41 FEATURE CHART: MODEL 6 SERIES B SHAFT DRIVES DOUBLE REDUCTION MOTOR PILOT/HUB INPUT SPLINE RATIO SHAFTS DESCRIPTION SAE A2 SAE B SAE C T. 6 /32 4T. 2 /24-6B 4.6: 6.88: 2.62: 22.74: 25.53: 29.37: 33.79: 3. KEYED 23T - 8 /6 MAKE ALL SELECTIONS WITHIN ONE COLUMN ORDER CODES 6S2A2 6S2B 6S2C 4 6B K2 23L USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6S2B Select desired characteristics from chart, note correct order codes, 6S2B 22 K2 and order using sample format shown at right: BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. 22 K2 ALLOWABLE RADIAL LOAD LBS (KG) 3, (,68) 25, (,34) 2, (9,72) 5, (6,84), (4,536) 5, (2,268) MODEL 6 SERIES B BEARING LIFE CURVE Based On LIFE = 3, Hours B SPEED = RPM Output MAXIMUM LOAD LINE Mounting Flange Toward Spindle or Shaft Preferred Center of Load.49 (37.9) (-27.) (-.6) (-76.2) (-5.8) (-25.4) (25.4) (5.8) (76.2) (.6) (27.) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (MM) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. MOTOR MOUNTING CHART DIMENSION X SAE A2 (2).5 (2.7) - UNC,- 2B Thd Holes Equally Spaced on 4.88 (6.38) B. C. SAE B (2).5 (2.7) - UNC,- 2B Thd Holes Equally Spaced on 5.75 (46.5) B. C. SAE C (2).625 (5.87) - UNC,- 2B Thd Holes Equally Spaced on 7.25 (8.97) B. C. OR (4).5 (2.7) - UNC,- 2B Thd Holes Equally Spaced on (6.93) B. C. DIM. Y Ø ( ) Ø ( ) Ø ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B 2 55, SAE C 2 59 BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. 3

42 Power Wheel Model 6 Series B Shaft Output Drives Double Reduction with A2 Series Integral Parking Brake PISTON: Improved design for superior life at higher pressures FRICTION DISCS: Heavy Duty Graphitic Paper for wet sump applications. Characteristics: Superior energy capability, high and stable coefficient of friction and smooth engagement. GENERAL A2 SERIES DATA:. Maximum operating pressure is 3, psi (26.4 Bar). Pressure spikes or surges not to exceed 3,5 psi (24.8 Bar). Surge pressure in excess of 3,5 psi (24.8 Bar) caused by spikes in the hydraulic system could shorten brake life and must be avoided. 2. Use only SAE grade 8 mounting bolts and torque to 8-9 lb. ft. (8-22 N-m) for motor mounting. 3. PRECAUTION: Bench testing may cause distortion of components or bolt failure. Mounting bolts must be used for supplemental clamping. 4. Minimum Release Pressure is defined as the hydraulic pressure required to obtain full running clearance. 5. Cubic Inch Displacement is the volume of oil required to release the brake piston. in 3 (6.4cc) for a new brake and 2. in 3 (32.8cc) for a worn brake pack. 6. For vertical shaft output applications, shaft up or shaft down, please contact Auburn Gear to insure proper brake configuration is specified.

43 Model 6 Series B Shaft Output Drives Double Reduction GENERAL SPECIFICATIONS Power Wheel with A2 Series Integral Parking Brake Max. intermittent output torque 2,3 5, lb-in (5,65 Nm) Max. input speed , RPM Approximate Weight lbs (55 kg) Oil capacity oz (25 cc) For Lubrication Data, see Page 35 For vertical applications, shaft up or shaft down, contact Auburn Gear. 2 Depending on the duty cycle and the nature of the application, a normal continuous output /3 to /2 of the Maximum Intermittent should yield satisfactory Power Wheel life. 3 If application exceeds published limit, contact Auburn Gear. 4 For input speed between 2, and 3,6 rpm please contact Auburn Gear for duty cycle analysis. Customer testing and application analysis is strongly recommended. Dimensions given in: INCHES (mm) 2.57 (39.3) + Dim. A - SAE B short 2.95 (328.9) + Dim. A - SAE B long.2 (333.2) + Dim. A - SAE A short.5 (342.9) + Dim. A - SAE A long 2.26 (57.4) - SAE B short 2.64 (67.) - SAE B long 2.8 (7.4) - SAE A short 3.9 (8.) - SAE A long.65 (6.5) - SAE B.2 (3.5) - SAE A.88 (22.4).3 (33.) PRESSURE PORT LOCATIONS Dim. A (See Output Shaft Options Page 34) 3 2 PLA Ø 8. (23.2) 7.99 (22.9) SEE MOTOR MOUNTING CHART Dim. Y Ø6.8 (Ø72.7) Ø (2.28) (99.77) Ø8.28 (Ø2.3) Ø. (Ø279.4) PREFERRED CENTER OF LOAD.49 (37.9) 3.52 (89.4) + Dim. A MAX. SHAFT LENGTH 2.42 (6.5) - 5T - SAE B 2.83 (7.9) - 4T - SAE A 3.22 (8.8) - T - SAE B short 3.6 (9.4) - T - SAE B long 3.78 (96.) - T, " 6B - SAE A short 4.6 (5.7) - T, " 6B - SAE A long 32

44 BRAKE RATINGS MODEL TORQUE MINIMUM RELEASE PRESSURE STYLE B,54 lb-in (74 N-m) 9 PSI (. Bar) Short B2,8 lb-in (23 N-m) 22 PSI (5. Bar) Short B3 2,4 lb-in (27 N-m) 29 PSI (2. Bar) Short B4 2,4 lb-in (27 N-m) 6 PSI (. Bar) Long B5 3,2 lb-in (362 N-m) 22 PSI (5. Bar) Long B6 3,6 lb-in (47 N-m) 23 PSI (5.8 Bar) Long B7 4,2 lb-in (475 N-m) 26 PSI (7.9 Bar) Long Maximum Release Pressure = 3, PSI (26.4 Bar) PRESSURE PORT LOCATION.438 (.) - 2 UNF - 2B PRESSURE PORTS PER SAE J926 MOTOR MOUNTING HOLES SEE MOUNTING CHART - Dim. X MOTOR BRAKE SURFACE TO THREAD BOTTOM.63 (6.) - SAE A 3. (76.5) - SAE B short 3.39 (86.) - SAE B long 3 2 PLACES SEE MOTOR MOUNTING CHART DIM. Y SEE MOTOR MOUNTING CHART Dim. X ROTATION SAME AS INPUT ROTATION SAE B MOTOR MOUNTING (9).64" -.6" ( ) Dia. THRU HOLES EQUALLY SPACED ON 9.5" (24.3) Dia. B.C. SAE A MOTOR MOUNTING INLET PORT LOCATIONS SAME AS SAE B

45 FEATURE CHART: MODEL 6 SERIES B SHAFT DRIVES DOUBLE REDUCTION with BRAKE MOTOR PILOT/HUB INPUT SPLINE RATIO SHAFTS SHORT VERSION PARKING BRAKE LONG VERSION DESCRIPTION SAE A SAE B T. - 6 /32 4T. - 2 /24 5T. - 6 /32-6B 4.6: 6.88: 2.62: 22.74: 25.53: 29.37: 33.79: 3. KEYED 23T- 8 /6,54 lb-in,8 lb-in 2,4 lb-in 2,4 lb-in 3,2 lb-in 3,6 lb-in 4,2 lb-in MAKE ALL SELECTIONS WITHIN ONE COLUMN Select desired characteristics from chart, note correct order codes, and order using sample format shown at right: ORDER CODES 6S2A 6S2B 4 5 6B K2 23L B B2 B3 B4 B5 B6 B7 USE OPTION ORDER CODES TO BUILD ORDER NUMBER 6S2B BOLDFACE INDICATES REGULAR VOLUME PRODUCED ITEMS WITH BEST AVAILABILITY. For vertical applications, shaft up or shaft down, contact Auburn Gear. MOTOR MOUNTING CHART DIMENSION X SAE A (2).375 (9.53) -6 UNC,- 2B Thd Holes Equally Spaced on 4.88 (6.38) B. C. AND (4).5 (2.7) - UNC,- 2B Thd Holes on 4.88 (6.38) B. C. SAE B (2).5 (2.7) - UNC. 2B Thd Holes Equally Spaced on 5.75 (46.5) B. C. DIM. Y Ø ( ) Ø ( ) O RING OR GASKET REQUIRED (Not Supplied by Auburn Gear) O RING SIZES: SAE A 2 42, SAE B K2 B4 6S2B 25 K2 B4 ALLOWABLE RADIAL LOAD LBS (KG) 3, (,68) 25, (,34) 2, (9,72) 5, (6,84), (4,536) 5, (2,268) MODEL 6 SERIES B BEARING LIFE CURVE Based On LIFE = 3, Hours B SPEED = RPM Output MAXIMUM LOAD LINE Mounting Flange Toward Spindle or Shaft Preferred Center of Load.49 (37.9) (-27.) (-.6) (-76.2) (-5.8) (-25.4) (25.4) (5.8) (76.2) (.6) (27.) DISTANCE FROM MOUNTING FACE TO RADIAL LOAD INCHES (MM) These curves are supplied as a design guide and apply to resultant radial load only. They indicate the importance of maintaining load position over the bearing center. For actual analysis, applications should be reviewed by Auburn Gear Engineering using data supplied on Application Data Form. BEARING LOAD, LIFE AND SPEED RELATIONSHIPS SF x R LF = R R = Allowable resultant load for given location from mounting flange R = Anticipated load at location from mounting flange LF = Life Factor from table (see below) SF = Speed Factor from table (see below) BEARING SPEED HOURS (RPM) SF LF B- LIFE CAUTION: The same torsional loading constraints used in the driving mode must be used in the braking mode when braking through the Power Wheel drive gear set. The data presented in this catalog is for general information and preliminary layout purposes only. Auburn Gear, through its policy of continual improvement, reserves the right to update its products; therefore, the information presented is subject to change. For specific application and/or dimensional information, contact Auburn Gear. 33

46 Model 6 Series B Output Shaft Options ( ) Keyway Width ( ) K2 Dim A 3.64 (92.5) 3.57 (9.7) 3. (76.2) Min. Full Keyway 23L (2).5 (2.7) 2 UNF 2B Thd.. (25.4) Min. Deep Dim A 3.67 (93.2) 3.5 (88.9) 2.25 (57.2) Min. Full Spline (67.36).875 (47.6) (2).5 (2.7) 2 UNF 2B Thd.. (25.4) Min. Deep on.875 (47.63) Bolt Circle External Involute Spline 3 Flat Root-Side Fit per ANSI Standard Class 6 Fit # of teeth = 23 Pitch = 8/6 O.D. = ( ) Model 6 Series B Other Options Weldable Hub The hubs are 44H steel and can be turned down and/or welded for mounting sprockets, pulleys, or other devices. A circular keeper plate secures the hub to the splined output shaft with two bolts (keeper plate and bolts included). KIT NUMBER SPLINE FITS MODELS T , 6, & T 8 6 6B, 7, 8, 9, & T 8 6 8, & 9 KEEPER PLATE (with counterbored through holes) WELDABLE HUB (with matching spline) Splined Output Shaft BOOT SEAL Boot Seal An optional seal that protects the main oil seal from dirt and other debris. The boot seal will give extended life on applications operating in extremely muddy or dirty conditions. Boot seals are available on a selective model basis. Quick Disconnect This optional disconnect is available on all wheel drives. No tools are needed to disengage or re-engage the drive. The planetary drive is disengaged with the push of a button. The quick disconnect eliminates removal of the disconnect cover and external contaminates are sealed from the units by internal o-rings and a gasket that is sandwiched between the disconnect and planetary cover. The rugged, compact design ensures dependable service. 34

47 Lubrication Data Power Wheel Planetary Drives are shipped without lubricant and must be filled to the proper level prior to start-up.. Type In normal applications use an extreme pressure lubricant API-GL-5 approved. AGI recommends SAE 8W, 9, 8W-9 and 85W-9 grades of lube under normal climate and operating conditions. See chart below. For severe or abnormal applications with special requirements consult either Auburn Gear or a lubricant manufacturer for further assistance. 2. Change Interval Initial lubrication change after 5 hours of operation. Subsequent changes every hours or yearly whichever comes first. 3. Lube Temperature Continuous operating temperatures of 6 F are allowable. Maximum intermittent temperature recommended is 2 F. 4. Amount of Lube The unit should be half full when mounted horizontal. Lube levels for other mounts will vary. Consult Auburn Gear for details. 5. Shaft or Spindle Up Mounting If mounting unit vertically with shaft or spindle up, special provisions apply to ensure adequate lubrication of output bearings. Consult Auburn Gear. Auburn Gear Power Wheel Low Temperature Gear Lube Requirement SAE Viscosity Grade 75W-9 8W, 8W-9 85W, 85W-9 9 Auburn Gear Recommended Minimum Temperature -4 F (-4 C)* -5 F (-26 C)* F (-2 C)* 35 F (2 C) * Maximum temperature for Brookfield Viscosity of 5, centipoise (cp) 2 per SAE J36 MAR85 Brookfield Viscosity - apparent viscosity as determined under ASTM D , cp determined to provide sufficient low temperature lube properties for Auburn Gear Power Wheels All Power Wheels are compatible with synthetic lubricants as long as they meet the above specified parameters. Warranty Information Power Wheel Warranty Seller warrants to Purchaser that its Power Wheel planetary gear products are free from defects in material and workmanship under normal use and service for a period of one year from the date the product is shown to have been placed into operation by original user or for two years from date of shipment from seller s plant, whichever shall first occur. Seller s obligation under this warranty is expressly limited to the repair or replacement at its option, of the Power Wheel which is returned with a written claim of defect f.o.b. seller s factory, Auburn, Indiana, U.S.A., and which is determined by Seller to be defective in fact. THIS IS THE SOLE AND ONLY WARRANTY OF SELLER AND NO OTHER WARRANTY IS APPLICABLE, EITHER EXPRESSED OR IM- PLIED, IN FACT OR BY LAW, INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FIT- NESS FOR A PARTICULAR USE OR PURPOSE. The sole and only remedy in regard to any defective Power Wheel shall be the repair or replacement thereof herein provided, and seller shall not be liable for any consequential, special, incidental, or punitive damages, losses or expenses resulting from or caused by any defects. AUBURN GEAR, INC. AUBURN, INDIANA, U.S.A 35

48 4 East Auburn Drive Auburn, Indiana USA PH: (29) FAX: (29) Web: All specifications and data contained herein are nominal and subject to change without notice. Specific applications should be referred to Auburn Gear for current information. PW6-5

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