Service Parts Manual Axial Piston Pumps and Motors Series 18 powersolutions.danfoss.com
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1 MAKING MODERN LIVING POSSIBLE Service Parts Manual Axial Piston Pumps and Motors Series 18 powersolutions.danfoss.com
2 Front cover illustration: P BLN L0664 Rev BA Feb 2014
3 Contents General information Service parts identification... 4 Nameplate... 4 code... 5 Service bulletins... 5 Procedure to identify a part... 5 Series 18 Variable displacement pump Model option code Common parts Shaft Charge pump Shaft seal Charge pump shaft End cap Housing Trunnion shaft Displacement Relief/check valve Overhaul seal kit Series 18 Tandem pump Model option code Common parts Valve plate Charge supply Charge pump Case drain port Shaft seal Front shaft End cap Housing Trunnion shaft Displacement Relief/check valve Overhaul seal kit...38 Series 18 Variable displacement motor Model option code Common parts Shaft seal Shaft End cap Housing Bypass valve Manifold valve Displacement Overhaul seal kit...44 Series 18 Fixed displacement motor Service Bulletins Model option code Common parts Shaft seal Shaft End cap Housing Bypass valve Manifold valve Overhaul seal kit SB (cylinder block) SB (design changes) SB (lip seal replacement)...58 BLN L0664 Rev BA Feb
4 General information Service parts indentification The following information and procedure is used to identify the item number, manufacture date, part number, and part name of the parts included in the Series 18, variable displacement pumps, tandem pumps, variable displacement motors, and fixed displacement motors. The parts listed include all parts which may be used when performing either Minor Repairs, Major Repairs or Conversions on Series 18 pumps and motors. Nameplate Each unit will have a nameplate affixed to the housing. The nameplate will include the following information. Model Code Typ Model Number The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number. Serial Number The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period. Model No A Serial No. MADE IN U.S.A. Ident-Nr Fabr-Nr The letter code indicates the location of original manufacture (assembly). A indicates the unit was originally assembled in Ames, Iowa, USA. The first number (2 digits) indicates the year of manufacture. ( 02 would indicate the unit was manufactured in 2002). The second number (2 digits) indicates the calendar week of manufacture. The third number (5 digits) is a sequential number used to identify a specific unit. 4 BLN L0664 Rev BA Feb 2014
5 General information code The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order. EXAMPLE: The service part desired is Item 31 Order Code Item Begin End Part Number Part Name Qty. per Model/Kit Shaft Shaft 1 Service bulletins All units using this option code with a date code of and up to and including 88-03, must use part number All units with a date code of and newer, must use part number A Service Bulletin Number (SB- - _) may follow the part name of the part you desire. Read that Service Bulletin before ordering that part. The information contained in these Service Bulletins, as of the print date, are at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, and so forth. We suggest that you add additional Service Bulletins to this manual as you recieve them. Procedure to identify a part General A part number that has another number following it in parentheses makes this a world wide manual. The first number is sold in Germany. The number in parentheses is sold in the United States. (Example: ( ); customers would order if ordering the part in the United States.) Example of a Part Identification The namplate on a series 18 pump has a model number of Do this to determine the part number of the drive shaft used on this pump. 1. Referring to the shaft group of the model option code sheet, the shaft option for this pump is identified by the option code Referring to the service parts list, find the shaft group. 3. Find the option code that relates to this unit, which is The shaft is item The shaft part number is ( ). BLN L0664 Rev BA Feb
6 Variable pump model option code Mode number Shaft Charge pump Shaft seal Charge pump shaft Option groups End cap Pump housing Trunnion shaft Displacement Relief/ check valve 6 BLN L0664 Rev BA Feb 2014
7 Notes BLN L0664 Rev BA Feb
8 Variable pump 39A A 39 39A A A A 16 26B 26 26A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 8 BLN L0664 Rev BA Feb 2014
9 Common parts Variable pump Common parts Order Code Item Begin End Part Number Part Name Qty. per Model/ Kit A ( ) Charge relief valve kit ( ) Rear beaing kit ( ) Pin ( ) Front bearing kit ( ) Plug assembly 2 16A ( ) O-ring ( ) Plug ( ) Shim kit ( ) Spring ( ) End cap gasket ( ) Valve plate ( ) Cylinder block kit (SB ) 1 26A ( ) Piston assembly 9 26B ( ) Slipper retainer ( ) Swashplate ( ) Thrust plate ( ) Pin ( ) O-ring ( ) Relief valve ( ) Plug assembly ( ) Check valve kit 2 39A ( ) O-ring 2 39A ( ) O-ring ( ) Shim A/R ( ) Plug assembly 1 101A ( ) O-ring ( ) Plug assembly 2 102A ( ) O-ring 2 Shaft ( ) Key ( ) Shaft, keyed, tang charge pump drive ( ) Shaft ( ) Key ( ) Shaft, keyed, spline charge pump drive ( ) Shaft, 13 t. spline, tang charge pump drive ( ) Shaft, 13 t. spline, spline charge pump drive ( ) Shaft, 13 t. spline, spline charge pump drive ( ) Shaft, 13 t. spline, tapped, spline charge pump drive Shaft, 15 t. spline, tang charge pump drive ( ) Shaft, 15 t. spline, tapped, spline charge pump drive 1 BLN L0664 Rev BA Feb
10 Variable pump B B C E E Enlarged bold type item numbers are recommended part to stock for servicing. 10 BLN L0664 Rev BA Feb 2014
11 Variable pump Charge pump Order Code Item Begin End Part Number Part Name Qty. per Model/Kit 1 B Charge pump kit ( ) O-ring ( ) Charge pump housing ( ) Screw ( ) Gerotor assembly ( ) Pin ( ) Screw ( ) Cover plate ( ) Cover gasket ( ) Needle bearing ( ) Inner bearing race 1 2 B ( ) Charge pump kit 1 C Charge pump housing kit ( ) O-ring ( ) Charge pump housing ( ) Screw ( ) Gerotor assembly ( Pin ) ( ) Screw ( ) Cover plate ( ) Cover gasket ( ) Needle bearing ( ) Screw 2 3 B ( ) Charge pump kit 1 C Charge pump housing kit ( ) O-ring ( ) Charge pump housing ( ) Screw ( ) Gerotor assembly ( Pin ) ( ) Screw ( ) Cover plate ( ) Cover gasket ( ) Needle bearing ( ) Screw 2 4 B Charge pump kit ( ) O-ring Charge pump housing ( ) Screw ( ) Gerotor assembly ( ) Pin ( ) Screw ( ) Cover plate ( ) Cover gasket ( ) Needle bearing ( ) Inner bearing race 1 BLN L0664 Rev BA Feb
12 Variable pump B C E E Enlarged bold type item numbers are recommended part to stock for servicing. 12 BLN L0664 Rev BA Feb 2014
13 Variable pump Charge pump Order Code Item Begin End Part Number Part Name Qty. per Model/Kit 5 B ( ) Charge pump kit 1 C Charge pump housing kit ( ) O-ring ( ) Charge pump housing ( ) Screw ( ) Gerotor assembly ( Pin ) ( ) Screw ( ) Cover plate ( ) Cover gasket ( ) Needle bearing ( ) Nut ( ) Stud ( ) Screw 2 Shaft seal ( ) Shaft seal,.990 shaft dia. x x ( ) Shaft seal,.969 shaft dia. x x Charge pump Shaft ( ) Ball bearing ( ) Retaining ring ( ) Charge pump shaft ( ) Ball bearing ( ) Retaining ring Charge pump shaft ( ) Ball bearing ( Retaining ring ) ( ) Charge pump shaft ( ) Coupling 1 BLN L0664 Rev BA Feb
14 Variable pump A 25B 32 59A A B 32 65A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 14 BLN L0664 Rev BA Feb 2014
15 Variable pump End cap Order Code Item Begin End Part Number Part Name Qty. per Model/Kit End cap assembly (SB ) ( ) Screw End cap assembly (SB ) Screw ( ) End cap (SB ) ( ) Screw ( ) End cap (SB ) ( ) Screw Orifice ( ) Plug assembly 1 59A ( ) O-ring 1 Housing ( ) Plug assembly 1 24A ( ) O-ring ( ) Housing assembly 1 25A ( ) Lip seal (SB ) 2 25B ( ) Needle bearing ( ) Plug assembly 1 24A ( ) O-ring Housing assembly 1 25A ( ) Lip seal (SB ) 2 25B ( ) Needle bearing ( ) Plug assembly 1 24A ( ) O-ring Housing assembly 1 25B ( ) Needle bearing Trunnion bushing kit 2 65A ( ) O-ring 4 Trunnion shaft ( ) Trunnion ( ) Trunnion ( ) Trunnion Trunnion Key ( ) Trunnion Trunnion 1 BLN L0664 Rev BA Feb
16 Variable pump E E Enlarged bold type item numbers are recommended part to stock for servicing. 16 BLN L0664 Rev BA Feb 2014
17 Variable pump Displacement Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Washer ( ) Screw ( ) Seal washer ( ) Washer Screw ( ) Seal washer ( ) Nut 1 Relief/check valve ( ) Plug (SB ) ( ) O-ring ( ) Check valve poppet (SB ) ( ) Spring ( ) Check valve poppet (SB ) ( ) Plug (SB ) ( ) O-ring ( ) SCR valve, 300 bar [4350 psi] (SB ) Relief valve kit, 4500 psi ( ) Spring ( ) SCR valve, 300 bar [4350 psi] (SB ) Relief valve kit, 4500 psi ( ) Plug (SB ) ( ) O-ring ( ) SCR valve, 345 bar [5000 psi] (SB ) Relief valve kit, 5000 psi ( ) Spring ( ) SCR valve, 345 bar [5000 psi] (SB ) Relief valve kit, 5000 psi ( ) Plug (SB ) ( ) O-ring ( ) SCR valve, 175 bar [2538 psi] (SB ) Relief valve kit, 2500 psi ( ) Spring ( ) SCR valve, 175 bar [2538 psi] (SB ) Relief valve kit, 2500 psi ( ) Plug (SB ) ( ) O-ring ( ) SCR valve, 210 bar [3045 psi] (SB ) Relief valve kit, 3000 psi ( ) Spring ( ) SCR valve, 210 bar [3045 psi] (SB ) Relief valve kit, 3000 psi 1 BLN L0664 Rev BA Feb
18 Variable pump E E Enlarged bold type item numbers are recommended part to stock for servicing. 18 BLN L0664 Rev BA Feb 2014
19 Variable pump Relief/check valve Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Plug (SB ) ( ) O-ring ( ) SCR valve, 250 bar [3625 psi] (SB ) Relief valve kit, 3500 psi ( ) Spring ( ) SCR valve, 250 bar [3625 psi] 1 (SB ) Relief valve kit, 3500 psi ( ) Plug (SB ) ( ) O-ring ( ) SCR valve, 300 bar [4350 psi] 1 (SB ) ( ) Spring ( ) Check valve poppet (SB ) 1 Overhaul seal kit Overhaul seal kit ( ) O-ring ( ) O-ring ( ) Cover gasket ( ) Cover gasket 1 16A ( ) O-ring ( ) O-ring ( ) End cap gasket 1 24A ( ) O-ring 1 24A ( ) O-ring 1 25A ( ) Lip seal ( ) Shaft seal,.990 shaft dia. x x ( ) Shaft seal,.969 shaft dia. x x ( ) O-ring 1 39A ( ) O-ring 2 39A ( ) O-ring 2 59A ( ) O-ring ( ) Seal washer 1 101A ( ) O-ring 1 102A ( ) O-ring 2 BLN L0664 Rev BA Feb
20 Notes 20 BLN L0664 Rev BA Feb 2014
21 Tandem pump model option code Mode number Valve plate Charge supply Charge pump Case drian port Front seal Option groups Front shaft End cap Housing Trunnion shaft Displacement obsolete obsolete Relief/ check BLN L0664 Rev BA Feb
22 Tandem pump A A B 2A E E Enlarged bold type item numbers are recommended part to stock for servicing. 22 BLN L0664 Rev BA Feb 2014
23 Tandem pump Common parts, front pump Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Thrust plate ( ) Cylinder block kit (SB ) 1 2A ( ) Piston assembly 9 2B ( ) Slipper retainer ( ) Rear beaing kit ( ) Pin ( ) Swashplate ( ) End cap gasket ( ) Screw ( ) Pin ( ) Pin ( ) Trunnion shaft ( ) Front bearing kit ( ) Shim A/R ( ) Plug assembly 2 111A ( ) O-ring 2 BLN L0664 Rev BA Feb
24 Tandem pump A A A B 2 2A E E Enlarged bold type item numbers are recommended part to stock for servicing. 24 BLN L0664 Rev BA Feb 2014
25 Tandem pump Common parts, rear pump Order Code Item Begin End Part Number Part Name Qty. per Model/Kit A ( ) Charge relief valve kit ( ) Thrust plate ( ) Cylinder block kit (SB ) 1 2A ( ) Piston assembly 9 2B ( ) Slipper retainer ( ) Coupling ( ) Screw ( ) Rear beaing kit ( Retaining ring ) ( ) Ball bearing ( ) Pin Lock washer ( ) Lifting bracket ( ) Front bearing kit ( ) Rear pump shaft ( ) Retaining ring ( ) Swashplate ( ) End cap gasket ( ) Screw ( ) Relief valve ( ) Spring ( ) O-ring ( ) Shim kit ( ) Plug ( ) Pin ( ) Pin ( ) Trunnion shaft ( ) Shim A/R ( ) Plug assembly 1 109A ( ) O-ring ( ) Plug assembly 2 110A ( ) O-ring 2 BLN L0664 Rev BA Feb
26 Tandem pump 4 11A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 26 BLN L0664 Rev BA Feb 2014
27 Tandem pump Valve plate Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Valve plate, standard ( ) Valve plate,1.5 index 2 Charge supply ( ) Connector, straight 1 5A ( ) O-ring ( ) Connector, straight 1 11A ( ) O-ring ( ) Tube ( ) Connector, straight 1 5A ( ) O-ring ( ) Connector, straight 1 11A ( ) O-ring ( ) Tube ( ) Tube ( ) Connector, straight 1 5A ( ) O-ring ( ) Connector, straight 1 11A ( ) O-ring ( ) Tube ( ) Tube Connector,45 1 5A ( ) O-ring Connector, A ( ) O-ring ( ) Tube ( ) Tube ( ) Connector, straight 1 5A ( ) O-ring ( ) Connector, straight 1 11A ( ) O-ring ( ) Tube ( ) Tube ( ) Connector, straight 1 5A w ( O-ring ) Connector, ( ) Connector, straight 1 11A ( ) O-ring Tube ( ) Tube ( ) Tube Connector,90 1 BLN L0664 Rev BA Feb
28 Tandem pump B C A A 32 E E Enlarged bold type item numbers are recommended part to stock for servicing. 28 BLN L0664 Rev BA Feb 2014
29 Tandem pump Charge pump Order Code Item Begin End Part Number Part Name Qty. per Model/Kit 1 B Charge pump kit 1 C Charge pump housing kit ( ) Cover gasket ( ) Screw ( ) Screw ( ) Cover plate ( ) Charge pump shaft ( ) Needle bearing ( ) Pin ( ) Gerotor assembly ( ) O-ring ( ) Stud ( ) Nut 4 2 B ( ) Charge pump kit 1 C Charge pump housing kit ( ) Cover gasket ( ) Screw ( ) Screw ( ) Cover plate ( ) Charge pump shaft ( ) Needle bearing ( ) Pin ( ) Gerotor assembly ( ) O-ring ( ) Stud ( ) Nut 4 Case drain port ( ) Plug 1 3A ( ) O-ring ( ) Plug 1 8A ( ) O-ring ( ) Plug 1 26A ( ) O-ring ( ) Plug 1 32A ( ) O-ring Connector, ( ) Plug 1 3A ( ) O-ring ( ) Plug 1 8A ( ) O-ring Connector, straight 1 26A ( ) O-ring Connector, straight 1 32A ( ) O-ring Tube 1 BLN L0664 Rev BA Feb
30 Tandem pump 55A A A A A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 30 BLN L0664 Rev BA Feb 2014
31 Tandem pump Shaft seal Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Lip seal (SB ) ( ) Lip seal (SB ) 1 Front shaft ( ) Shaft ( ) Shaft Shaft ( ) Shaft 1 End cap ( ) End cap O-ring Gasket End cap ( ) Plug ( ) Check valve kit 4 55A ( ) O-ring 4 55A ( ) O-ring ( ) Plug 4 56A ( ) O-ring ( ) End cap O-ring Gasket End cap ( ) Plug ( ) Check valve kit 4 55A ( ) O-ring 4 55A ( ) O-ring ( ) Plug 4 56A ( ) O-ring ( ) End cap O-ring End cap ( ) Plug 4 55A ( ) O-ring ( ) Plug 4 56A ( ) O-ring 4 BLN L0664 Rev BA Feb
32 Tandem pump A 43B A 47B B 68 72A A 47B A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 32 BLN L0664 Rev BA Feb 2014
33 Tandem pump Housing Order Code Item Begin End Part Number Part Name Qty. per Model/Kit Rear pump housing 1 43A ( ) Lip seal (SB ) 2 43B ( ) Needle bearing Front pump housing 1 47A ( ) Lip seal (SB ) 2 47B ( ) Needle bearing Rear pump housing Front pump housing Trunnion bushing kit 4 72A ( ) O-ring Rear pump housing 1 43A ( ) Lip seal (SB ) 2 43B ( ) Needle bearing Front pump housing 1 47A ( ) Lip seal (SB ) 2 47B ( ) Needle bearing 2 Trunnion control shaft ( ) Trunnioin shaft Ttunnion shaft, tapered Key 2 Displacement ( ) Hex head screw ( ) Washer ( ) Seal washer ( ) Nut Set screw ( ) Washer ( ) Seal washer 2 BLN L0664 Rev BA Feb
34 Tandem pump 86A A A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 34 BLN L0664 Rev BA Feb 2014
35 Tandem pump Relief/check valve Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Plug ( ) O-ring ( ) Spring ( ) Check valve poppet ( ) Check valve poppet ( ) Check valve poppet ( ) Check valve poppet ( ) Plug ( ) O-ring ( ) Spring ( ) Check valve poppet ( ) Check valve poppet ( ) Check valve poppet ( ) Check valve poppet ( ) Plug ( ) O-ring ( ) Spring ( ) SCR valve, 250 bar [3625 psi] (SB ) 1 85A Relief valve kit, 3500 psi ( ) SCR valve, 250 bar [3625 psi] 1 (SB ) 86A Relief valve kit, 3500 psi ( ) SCR valve, 250 bar [3625 psi] 1 (SB ) 89A Relief valve kit, 3500 psi ( ) SCR valve, 250 bar [3625 psi] 1 (SB ) 90A Relief valve kit, 3500 psi ( ) Plug ( ) O-ring ( ) Spring ( ) SCR valve, 250 bar [3625 psi] (SB ) 1 85A Relief valve kit, 3500 psi ( ) SCR valve, 250 bar [3625 psi] 1 (SB ) 86A Relief valve kit, 3500 psi ( ) SCR valve, 250 bar [3625 psi] 1 (SB ) 89A Relief valve kit, 3500 psi ( ) SCR valve, 250 bar [3625 psi] 1 (SB ) 90A Relief valve kit, 3500 psi 1 BLN L0664 Rev BA Feb
36 Tandem pump 86A A A A A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 36 BLN L0664 Rev BA Feb 2014
37 Tandem pump Relief/check valve Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Plug ( ) O-ring ( ) Spring ( ) SCR valve, 210 bar [3045 psi] (SB ) 1 85A Relief valve kit, 3000 psi ( ) SCR valve, 210 bar [3045 psi] 1 (SB ) 86A Relief valve kit, 3000 psi ( ) SCR valve, 345 bar [5000 psi] 1 (SB ) 89A Relief valve kit, 5000 psi ( ) SCR valve, 345 bar [5000 psi] 1 (SB ) 90A Relief valve kit, 5000 psi ( ) Plug ( ) O-ring ( ) Spring ( ) SCR valve, 210 bar [3045 psi] (SB ) 1 86A Relief valve kit, 3000 psi ( ) SCR valve, 345 bar [5000 psi] 1 (SB ) 90A Relief valve kit, 5000 psi ( ) Plug ( ) O-ring ( ) Spring ( ) SCR valve, 300 bar [4350 psi] (SB ) 1 85A Relief valve kit, 4500 psi ( ) SCR valve, 300 bar [4350 psi] 1 (SB ) 86A Relief valve kit, 4500 psi ( ) SCR valve, 300 bar [4350 psi] 1 (SB ) 89A Relief valve kit, 4500 psi ( ) SCR valve, 300 bar [4350 psi] 1 (SB ) 90A Relief valve kit, 4500 psi A Relief valve kit, 5000 psi 1 86A Relief valve kit, 5000 psi 1 89A Relief valve kit, 5000 psi 1 90A Relief valve kit, 5000 psi A Relief valve kit, 3000 psi 1 86A Relief valve kit, 3000 psi 1 89A Relief valve kit, 3000 psi 1 90A Relief valve kit, 3000 psi 1 BLN L0664 Rev BA Feb
38 Tandem pump Overhaul seal kit Order Code Item Begin End Part Number Part Name Qty. per Model/Kit Overhaul seal kit 1 3A ( ) O-ring 1 5A ( ) O-ring 1 8A ( ) O-ring 1 11A ( ) O-ring ( ) Cover gasket ( ) O-ring 1 26A ( ) O-ring 1 32A ( ) O-ring ( ) Shaft seal ( ) End cap gasket 2 43A ( ) Lip seal Gasket O-ring 1 47A ( ) Lip seal ( ) O-ring 1 55A ( ) O-ring 4 56A ( ) O-ring ( ) O-ring ( ) Seal washer 2 109A ( ) O-ring 1 110A ( ) O-ring 2 111A ( ) O-ring 2 38 BLN L0664 Rev BA Feb 2014
39 Variable motor model option code Mode number Shaft seal Option groups Shaft End cap Housing Bypass Manifold valve Displacement Obsolete Obsolete BLN L0664 Rev BA Feb
40 Variable motor B 14A E E Enlarged bold type item numbers are recommended part to stock for servicing. 40 BLN L0664 Rev BA Feb 2014
41 Variable motor Common parts Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Trunnion ( ) Pin ( ) Screw ( ) Rear beaing kit ( ) Pin ( ) End cap gasket ( ) Valve plate ( ) Cylinder block kit (SB ) 1 14A ( ) Piston assembly 9 14B ( ) Slipper retainer ( ) Swashplate ( ) Thrust plate ( ) Washer ( ) Seal washer ( ) Nut ( ) Shim A/R Shaft seal ( ) Shaft lip seal 1 Shaft ( ) Shaft ( ) Shaft ( ) Shaft ( ) Shaft ( ) Key ( ) Shaft 1 End cap ( ) End cap ( ) End cap ( ) End cap 1 BLN L0664 Rev BA Feb
42 Variable motor A A A 207A A A 12B B 53A 53 53A 18 E E Enlarged bold type item numbers are recommended part to stock for servicing. 42 BLN L0664 Rev BA Feb 2014
43 Variable motor Housing Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Housing assembly 1 12A ( ) Lip seal 2 12B ( ) Needle bearing ( ) Bearing kit Housing assembly 1 12B ( ) Needle bearing ( ) Bearing kit Trunnion bushing kit 2 53A ( ) O-ring 4 Bypass valve ( ) O-ring ( ) Backup ring ( ) Bypass valve 1 2 None Manifold valve 1 None 2 A GXXG Manifold kit ( ) Washer ( ) Screw ( ) Backup ring ( ) O-ring ( ) Plug 2 207A ( ) O-ring G High pressure relief valve kit 2 212A ( ) High pressure relief valve seal kit 2 Displacement ( ) Screw ( ) Screw Screw 1 BLN L0664 Rev BA Feb
44 Variable motor Overhaul seal kit Order Code Item Begin End Part Number Part Name Qty. per Model/Kit Overhaul seal kit ( ) End cap gasket 1 12A ( ) Lip seal ( ) Seal washer ( ) Shaft seal ( ) O-ring ( ) Backup ring 1 21A ( ) High pressure relief valve seal kit ( ) Backup ring ( ) O-ring 2 44 BLN L0664 Rev BA Feb 2014
45 Fixed motor model option code Mode number Shaft seal Option groups Shaft End cap Housing Bypass Manifold valve BLN L0664 Rev BA Feb
46 Fixed motor B 6A E E Enlarged bold type item numbers are recommended part to stock for servicing. 46 BLN L0664 Rev BA Feb 2014
47 Fixed motor Common parts Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) Gasket ( ) Bearing kit, rear ( ) Valve plate ( ) Cylinder block kit (SB ) 1 6A ( ) Piston assembly 9 6B ( ) Slipper retainer ( ) Thrust plate ( ) Retaining ring ( ) Washer ( ) Bearing kit, front ( ) Pin ( ) Washer ( ) Shim A/R Shaft seal ( ) Shaft lip seal ( ) Shaft lip seal ( ) Shaft lip seal ( ) Shaft lip seal 1 Shaft ( ) Key ( ) Shaft ( ) Shaft ( ) Shaft ( ) Shaft ( ) Shaft ( ) Shaft ( ) Shaft ( ) Key Shaft ( ) Shaft 1 BLN L0664 Rev BA Feb
48 Fixed motor E E Enlarged bold type item numbers are recommended part to stock for servicing. 48 BLN L0664 Rev BA Feb 2014
49 Fixed motor End cap Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) End cap ( ) Screw ( ) Screw ( ) End cap ( ) Screw ( ) Screw ( ) End cap ( ) Screw ( ) Screw ( ) End cap Gasket ( ) Screw ( ) Screw End cap ( ) Screw ( ) Screw ( ) End cap ( ) Screw ( ) Screw ( ) End cap ( ) Screw ( ) Screw 2 Housing ( ) Housing ( ) Housing ( ) Retaining ring ( ) Retaining ring Housing Housing ( ) Retaining ring ( ) Retaining ring ( ) Housing ( ) Retaining ring 1 BLN L0664 Rev BA Feb
50 Fixed motor A A A 207A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 50 BLN L0664 Rev BA Feb 2014
51 Fixed motor Bypass valve Order Code Item Begin End Part Number Part Name Qty. per Model/Kit ( ) O-ring ( ) Bypass valve ( ) Backup ring 1 2 None ( ) O-ring None ( ) Bypass valve None ( ) Backup ring None Manifold valve 1 None 2 A FXXF Manifold kit ( ) Washer ( ) Screw ( ) Backup ring ( ) O-ring ( ) Plug 2 207A ( ) O-ring F High pressure relief valve kit 2 212A ( ) High pressure relief valve seal kit 2 3 A GXXG Manifold kit ( ) Washer ( ) Screw ( ) Backup ring ( ) O-ring ( ) Plug 2 207A ( ) O-ring G High pressure relief valve kit 2 212A ( ) High pressure relief valve seal kit 2 4 A JXXJ Manifold kit ( ) Washer ( ) Screw ( ) Backup ring ( ) O-ring ( ) Plug 2 207A ( ) O-ring J High pressure relief valve kit 2 212A ( ) High pressure relief valve seal kit 2 BLN L0664 Rev BA Feb
52 Fixed motor A A A 207A A E E Enlarged bold type item numbers are recommended part to stock for servicing. 52 BLN L0664 Rev BA Feb 2014
53 Fixed motor Option Order Code Item Begin End Part Number Part Name Qty. per Model/Kit 5 A HXXH Manifold kit ( ) Washer ( ) Screw ( ) Backup ring ( ) O-ring ( ) Plug 2 207A ( ) O-ring H High pressure relief valve kit 2 212A ( ) High pressure relief valve seal kit 2 4 A EXXE Manifold kit ( ) Washer ( ) Screw ( ) Backup ring ( ) O-ring ( ) Plug 2 207A ( ) O-ring E High pressure relief valve kit 2 212A ( ) High pressure relief valve seal kit 2 Overhaul seal kit Overhaul seal kit, MF without thru shaft ( ) End cap gasket ( ) Lip seal ( ) O-ring ( ) Backup ring ( ) Backup ring ( ) O-ring ( ) Retaining ring 1 212A ( ) High pressure relief valve seal kit Overhaul seal kit, MF with thru shaft ( ) End cap gasket ( ) Lip seal ( ) Lip seal ( ) Shaft lip seal ( ) Retaining ring 1 BLN L0664 Rev BA Feb
54 Notes 54 BLN L0664 Rev BA Feb 2014
55 Service bulletin: SB Products affected Series 18 variable displacement pumps and fixed diplacement motors Subject Cylinder block change Description As part of Danfoss product improvement program, a new cylinder block has been designed for series 18 variable displacement pumps and fixed displacement motors. The new cylinder block has a new part number, but does not have any special marking for identification. The new cylinder block can be recognized by a somewhat darker (black) color of the block OD. The model number of the pump and/or motor will not change. Configuration control is accomplished by serial number control. If cylinder block replacement is necessary during repair of the models shown, the new cylinder block must be used. Models affected Serial numbers , xxxxx and after will have blocks , xxxxx and after will have blocks , xxxxx and after will have blocks , xxxxx and after will have blocks Part numbers affected Item Description Old Part Number New Part Number Cylinder block Cylinder block kit ( ) Parts disposition Interchangeable Use parts in stock BLN L0664 Rev BA Feb
56 Service bulletin: SB Products affected Series 18 variable pumps and motors Subject Product change Description Danfoss has made several changes to series 18 single and tandem pumps and fixed motors during the third and fourth quarter of The first change relates to the high pressure relief valve and end cap area. Older pumps all had two ball type charge check valves, and additionally, some pumps had two optional high pressure relief valves. New high pressure relief valve equipped pumps include valves that do both the high pressure relief and charge check function. New pumps without the high pressure relief option include check valves that appear similar to the high pressure relief/check valves. The part numbers of the pump end caps and relief valve assemblies have changed and the new and old style end caps, relief/check and check only valves, their springs, and their plugs are not interchangeable. New end caps can be installed on older pumps, however, new style relief/check or check only valves, spring, and plugs will also have to be used. Figure 1 shows diiferences in general appearance of the new high pressure relief/check valve versus the old high pressure relief valves. The high pressure relief/check valves are located under plugs (1) and (2) in figures 2, 3, and 4. Older pumps with high pressure relief valves had plugs located at position X on figure3 and 4. The new plug has moved 2.8 from the old plugs. The second change has affected system pressure gauge ports. Figures 2 and 3 show typical gauge port locations for new single pumps and figure 4 shows typical gauge port locations for new tandem pumps. The third change affevted the sealing between the front and rear pump interface on tandems. This joint changed from a gasket to an O-ring seal. For service parts requirements, the gaskets must be used on older pumps and the O-ring on newer pumps. The fourth change added a drilled and tapped hole to the end of the drive shaft on many series 18 pumps and motors. The thread is M8 x H and thread depth is minimum of.63 inches. The fifth change added a larger diameter retaining ring to retain the fixed motor shaft seal. Both the snap ring and the groove in the motor housing changed and different snap rings are required for new and old housings. The last change affects the tandem pump end caps and the tube which carries charge flow to the front pump end cap. On new pumps, the position of the threaded port in the front pump end cap, where the charge tube is secured, moved approximately.75 closer to the input shaft. The threaded port for the tube did not move in the rear end cap. Therefore, new tandem pumps have a.75 longer tube than older pumps. Also, if an older pump is repaired and a new style end cap is installed on the front pump, a new tube must also be used. All part number and serial number effectivity for changes described in this bulletin can be found in the series 18 service parts manual, BLN BLN L0664 Rev BA Feb 2014
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Yarway 7100 Series ARC Valve non-filtered design Installation and maintenance instructions
Before installation these instructions must be fully read and understood either: 1. Keep the main body of valve below 300 F during preheat, welding and post weld heat treatment. OR 2. Disassemble the valve