Series 40 MMF035D and MMV035D Axial Piston Motors
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1 Series 40 MMF035D and MMV035D Axial Piston Motors powersolutions.danfoss.com
2 Revision history Table of revisions Date Changed Rev March 2018 Added shaft option B 0303 March 2018 Corrected cover image 0302 February 2018 Updated to Engineering Tomorrow design and added SB Danfoss March 2018 AX en-US0303
3 Contents General information Variable displacement Service bulletin Service Parts Identification...4 Nameplate...4 Date code... 5 About service bulletins...5 Procedure to identify a part...6 Example of a part identification (MMF035D)... 6 Adobe Acrobat 2-page viewing... 7 Order code, fixed displacement...8 Order code, variable displacement...9 Common parts and special hardware Common parts...10 Special hardware NBC-NBY...12 Special hardware NCD-NCJ...14 Special hardware NCK-NYJ...18 Shaft and shaft seal Shaft seal...22 Shaft 6-L Shaft N-X End cap End cap 1, End cap 3, End cap A-G End cap H-K...36 End cap M-Y...38 Cylinder block kit A-D...40 Housing Housing B-U...42 Housing V MMF035D seal kit...47 Common parts and special hardware Shaft and shaft seal Swashplate, displacement and control features Housing and end cap...54 MMV035D seal kit SB SB SB SB A SB SB SB Danfoss March 2018 AX en-US0303 3
4 General information Service Parts Identification The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the The parts listed include all parts which may be used when performing either Minor Repairs, Major Repairs or Conversions on the. Nameplate Each unit will have a nameplate affixed to the housing. The nameplate will include the following information: Model Code The Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product. Model Number The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number. Serial Number The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period. The letter code indicates the location of original manufacture (assembly). The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the calendar week of manufacture. The third number (5 digits) is a sequential number used to identify a specific unit. Model Code MMF-035-D-A- F-A-A-B-NNN Model No A Serial No. MADE IN U.S.A. Typ Ident-Nr Fabr- Nr 4 Danfoss March 2018 AX en-US0303
5 General information Date code The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order. Example: The service part desired is item G30 Order Code Item Date Begin Date End Part Number Part Name Qty. per Model/Kit 80 G End cap gasket 1 G End cap gasket (SB ) All units using this order code with a date code prior to must use part number All units with a date code of and newer must use part number About service bulletins AService Bulletin Number (SB- - _) may follow the Part Name of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you receive them. Danfoss March 2018 AX en-US0303 5
6 General information Procedure to identify a part The modular design of this product results in a simplified service parts list and part number identification procedure. The same item numbers are used for same part names on all units within a product type.. A part number that has another number following it in parentheses is done to make this a world wide manual. The first number is sold in Germany. The number in parentheses is sold in the United States (example: ( ), customers would order if ordering the part in the United States). Example of a part identification (MMF035D) The nameplate on a Series 40 motor has an Order Code of MMF035D A F A A B NNN. Use the nameplate to determine the part number of the drive shaft used on this motor. 1. Referring to the input shaft module in the Order code, fixed displacement, the output shaft option for this motor is identified by the code "F." (MMF035D A FA A B NNN) 2. Referring to the Service Parts List, find the shaft group. 3. Find the order code that relates to this unit, which is "F." The shaft is item D01 and the part number is Danfoss March 2018 AX en-US0303
7 General information Adobe Acrobat 2-page viewing While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper page display. 1. Select View Page Display Two Page View 2. Select View Page Display Show Cover Page in Two Page View Danfoss March 2018 AX en-US0303 7
8 General information Order code M M F D A F M A B N N N Product Special hardware Frame size Housing Type Cylinder block Seal group End cap Output shaft 8 Danfoss March 2018 AX en-US0303
9 General information Order code, variable displacement M M V D A A D L R N N N Product Special hardware Frame size Housing/end cap Type Control features Seal group Minimum displacement Output shaft Danfoss March 2018 AX en-US0303 9
10 Common parts and special hardware Parts configuration S40 MMF common parts B51 B40 B21 B45 *B37 T01 B40 T02 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
11 Common parts Item Date Begin Date End Part Number Part Name Qty. per Model/Kit B Thrust plate 1 B End cap gasket 1 B Spring pin 2 B ( ) Plug assembly 1 B ( ) Plug assembly 1 T Motor valve plate (SB on page 59) 1 T Slotted pin 1 Danfoss March 2018 AX en-US
12 S40 MMF special hardware NBC-NBY Parts configuration (NBY) T03 T04 (NBC, NBJ, NBO) T04 12 Danfoss March 2018 AX en-US0303
13 Order code: NBC Item Date Begin Date End Part Number Part Name Qty. per Model/Kit T Retaining ring 1 T Ball bearing 1 Order code: NBJ T Retaining ring 1 T Ball bearing 1 Order code: NBO T Retaining ring 1 T Ball bearing 1 Order code: NBY T Retaining ring 1 T Roller bearing 1 Danfoss March 2018 AX en-US
14 Parts configuration S40 MMF special hardware NCD-NCJ (NJC) T03 T04 T04 (NCD & NCF) E26 *E063 E09 E07 *E063 E06 T04 (NCH) T03 T04 E26 (NCE & NCG) *E063 E27 E29 *E063 E06 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
15 Order code: NCD Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E SCR plug assembly 1 E Spring 1 E SCR valve, 345 bar 1 E Plug assembly 1 E ( ) O-ring 2 T Retaining ring 1 T Ball bearing 1 Order code: NCE E Plug assembly 1 E SCR plug assembly 1 E Spring 1 E SCR valve, 345 bar 1 E ( ) O-ring 2 T Retaining ring 1 T Ball bearing 1 Order code: NCF E SCR plug assembly 1 E Spring 1 E SCR valve, 280 bar 1 E Plug assembly 1 E ( ) O-ring 2 T Retaining ring 1 T Ball bearing 1 Order code: NCG E Plug assembly 1 E SCR plug assembly 1 E Spring 1 E SCR valve, 280 bar 1 E ( ) O-ring 2 T Retaining ring 1 T Ball bearing 1 Parts continue to the next 2 pages. Danfoss March 2018 AX en-US
16 Parts configuration (NJC) T03 T04 T04 (NCD & NCF) E26 *E063 E09 E07 *E063 E06 T04 (NCH) T03 T04 E26 (NCE & NCG) *E063 E27 E29 *E063 E06 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
17 Order code: NCH Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E Plug assembly 1 E SCR plug assembly 1 E Spring 1 E SCR valve, 280 bar 1 E ( ) O-ring 2 T Retaining ring 1 T Roller bearing 1 Order code: NCJ E SCR plug assembly 1 E Spring 1 E SCR valve, 280 bar 1 E Plug assembly 1 E ( ) O-ring 2 T Retaining ring 1 T Roller bearing 1 Danfoss March 2018 AX en-US
18 Parts configuration S40 MMF special hardware NCK-NYJ T03 T04 (NCK) E26 *E063 E09 E07 *E063 E06 T04 T03 (NCL) E26 *E063 E27 E29 *E063 E06 T03 T04 (NNB, NNF, NNO, NNR NNV, NNX, NNY) (NDQ, NNN, NYJ) T04 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
19 Order code: NCK Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E SCR plug assembly 1 E Spring 1 E SCR valve, 345 bar 1 E Plug assembly 1 E ( ) O-ring 1 T Retaining ring 1 T Roller bearing 1 Order code: NCL E Plug assembly 1 E SCR plug assembly 1 E Spring 1 E SCR valve, 345 bar 1 T Retaining ring 1 T Roller bearing 1 Order code: NDQ T Retaining ring 1 T Ball bearing 1 Order code: NNB T Retaining ring 1 T Roller bearing 1 Order code: NNF T Retaining ring 1 T Roller bearing 1 Order code: NNN T Retaining ring 1 T Ball bearing 1 Parts continue to the next 2 pages. Danfoss March 2018 AX en-US
20 Parts configuration T03 T04 (NCK) E26 *E063 E09 E07 *E063 E06 T04 T03 (NCL) E26 *E063 E27 E29 *E063 E06 T03 T04 (NNB, NNF, NNO, NNR NNV, NNX, NNY) (NDQ, NNN, NYJ) T04 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
21 Order code: NNQ Item Date Begin Date End Part Number Part Name Qty. per Model/Kit T Retaining ring 1 T Roller bearing (SB on page 56) 1 Order code: NNR T Retaining ring 1 T Roller bearing (SB on page 56) 1 Order code: NNV T Retaining ring 1 T Roller bearing (SB on page 56) 1 Order code: NNX T Roller bearing 1 Order code: NNY T Retaining ring 1 T Roller bearing (SB on page 56) 1 Order code: NYJ T Retaining ring 1 T Ball bearing 1 Danfoss March 2018 AX en-US
22 Shaft and shaft seal Parts configuration S40 MMF shaft seal (MMF035C seal design) D08 *B02 D07 *D06 (A) *C01 C02 C03 (B) C02 C03 *C01 *C04 C05 (C) C11 C10 C09 C06 (E) *C04 C05 C09 C06 C11 C10 C13 C12 C05 22 Danfoss March 2018 AX en-US0303
23 * Included in overhaul seal kit Q210 Order code: MMF035C Item Date Begin Date End Part Number Part Name Qty. per Model/Kit B Lip seal 1 D O-ring 1 D Seal carrier 1 D Retaining ring 1 Order code: A C Lip seal 1 C Support washer 1 C Retaining ring 1 Order code: B C Lip seal 1 C Support washer 1 C Retaining ring 1 C Lip seal 1 C Retaining ring 1 Order code: D C Lip seal 1 C Retaining ring 1 C Seal carrier 1 C Lip seal 1 C O-ring 1 C ( ) Screw 3 Order code: E C Retaining ring 1 C Seal carrier 1 C Lip seal 1 C O-ring 1 C ( ) Screw 3 C End cap plug 1 C O-ring 1 Danfoss March 2018 AX en-US
24 Parts configuration S40 MMF shaft 6, A-L (6) D04 D02 D05 D04 (A, B & L) D05 D01 D01 D06 D07 (D) D02 D04 D05 (C & F) D04 D05 D01 D01 24 Danfoss March 2018 AX en-US0303
25 Order code: 6 Item Date Begin Date End Part Number Part Name Qty. per Model/Kit D Shaft, straight keyed, diameter 1 D Key 1 D Retaining ring 1 D Retaining ring 1 Order code: A D Shaft, 13-tooth spline/no auxiliary 1 D Retaining ring 1 D Retaining ring 1 Order code: B D Shaft, 14-tooth 1 D Retaining ring 1 D Retaining ring 1 Order code: C D Shaft, 13-tooth spline/13-tooth auxiliary 1 D Retaining ring 1 D Retaining ring 1 Order code: D D Shaft, taper/ no auxiliary 1 D Square key (SB on page 61) 1 D Retaining ring 1 D Retaining ring 1 D Dust seal 1 D Retaining ring 1 Order code: F D Shaft, 15-tooth spline/no auxiliary 1 D Retaining ring 1 D Retaining ring 1 Order code: L D Shaft, 13-tooth spline with M8 tapped hole 1 D Retaining ring 1 D Retaining ring 1 Danfoss March 2018 AX en-US
26 Parts configuration S40 MMF shaft N-X (N) (S) D05 D05 D02 D04 D04 D02 D01 D01 (X) D05 D01 26 Danfoss March 2018 AX en-US0303
27 Order code: N Item Date Begin Date End Part Number Part Name Qty. per Model/Kit D Shaft, tapered (SB on page 61) 1 D Square key (SB on page 61) 1 D Woodruff key 1 D Retaining ring 1 D Retaining ring 1 Order code: S D Shaft, straight keyed,.875 diameter 1 D Key 1 D Retaining ring 1 D Retaining ring 1 Order code: X D Shaft, 23-tooth spline/20-tooth auxiliary 1 D Retaining ring 1 Danfoss March 2018 AX en-US
28 End cap S40 MMF end cap 1, 2 Parts configuration QE26 E32 E08 *E063 E04 E01 E03 E30 E33 E17 E10 QE06 E15 E16 *E063 *QE11 E11 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
29 Common parts Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E End cap, axial ports w/loop flushing 1 E Screw 4 E Needle bearing 1 E ( ) Plug assembly 1 E Spool 1 E Plug assembly 1 E Spring 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 E ( ) Plug assembly 1 E ( ) O-ring 2 QE Plug/spring assembly 1 QE ( ) O-ring 1 QE Plug/spring assembly 1 Order code: 1 E Poppet 1 Order code: 2 E Poppet 1 Danfoss March 2018 AX en-US
30 MMF035D end cap 3, 4, 7 Parts configuration (3) E30 E03 E01 E04 E05 (4) E34 E04 E01 E03 (7) B54 E03 E01 E04 B55 30 Danfoss March 2018 AX en-US0303
31 Order code: 3 Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E End cap, twin ports 1 E Screw 4 E Needle bearing 1 E ( ) Plug assembly 1 E Lifting bracket 1 Order code: 4 E End cap, radial ports 1 E Screw 4 E Needle bearing 1 E ( ) Plug assembly 1 Order code: 7 B ( ) Plug assembly 1 B ( ) Plug assembly 1 E End cap, twin ports, auxiliary drive 1 E Screw 4 E Needle bearing 1 Danfoss March 2018 AX en-US
32 Parts configuration S40 MMF end cap A-G (A) E34 (B) E03 E30 E01 E04 E03 E30 E36 E01 E04 (C) E32 (E) E08 E30 E03 E01 E04 E03 E30 E01 E04 E05 E32 (F) E08 (G) E30 E03 E30 E01 E04 E03 E01 E04 E05 E35 32 Danfoss March 2018 AX en-US0303
33 Order code: A Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E End cap, radial ports 1 E Screw 4 E Needle bearing 1 E Lifting bracket 1 E ( ) Plug assembly 1 Order code: B E End cap, axial ports 1 E ( ) Screw 4 E Needle bearing 1 E Lifting bracket 1 E ( ) Plug assembly 1 Order code: C E End cap, radial ports, thru shaft 1 E Screw 4 E Needle bearing 1 E Lifting bracket 1 E ( ) Plug assembly 1 Order code: E E End cap, radial ports 1 E Screw 4 E Needle bearing 1 E ( ) Plug assembly 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 Parts continue to the next 2 pages. Danfoss March 2018 AX en-US
34 Parts configuration (A) E34 (B) E03 E30 E01 E04 E03 E30 E36 E01 E04 (C) E32 (E) E08 E30 E03 E01 E04 E03 E30 E01 E04 E05 E32 (F) E08 (G) E30 E03 E30 E01 E04 E03 E01 E04 E05 E35 34 Danfoss March 2018 AX en-US0303
35 Order code: F Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E End cap, radial ports 1 E Screw 4 E Needle bearing 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 E ( ) Plug assembly 1 Order code: G E End cap, twin ports 1 E Screw 4 E Needle bearing 1 E ( ) Plug assembly 1 E Lifting bracket 1 Danfoss March 2018 AX en-US
36 S40 MMF end cap H-K Parts configuration QE26 (H) *E063 E03 E 30 E01 E04 E10 E33 E17 QE06 E15 E16 *E063 *QE11 E11 QE26 (I) *E063 E03 E30 E01 E04 E05 E33 E17 E10 QE06 E15 E16 *E063 *QE11 E11 (K) E30 E03 E01 E04 E33 E17 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
37 Order code: H Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E End cap, twin ports w/loop flushing 1 E Screw 4 E Needle bearing 1 E Spool 1 E Plug assembly 1 E Spring 1 E Poppet 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 E ( ) O-ring 2 QE Plug/spring assembly 1 QE ( ) O-ring 1 QE Plug/spring assembly 1 Order code: I E End cap, axial ports w/loop flushing 1 E Screw 4 E Needle bearing 1 E Plug assembly 1 E Spool 1 E Plug assembly 1 E Spring 1 E Poppet 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 E ( ) O-ring 2 QE Plug/spring assembly 1 QE ( ) O-ring 1 QE Plug/spring assembly 1 Order code: K E End cap, twin ports 1 E Screw 4 E Needle bearing 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 Danfoss March 2018 AX en-US
38 MMF035D end cap M-Y Parts configuration QE26 (M & Y) *E063 E03 E30 E01 E04 E10 E33 E17 QE06 E15 E16 *E063 *QE11 E11 E32 (U) E08 E04 E30 E01 E03 E05 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
39 Order code: M Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E End cap, twin ports w/loop flushing 1 E Screw 4 E Needle bearing 1 E Spool 1 E Plug assembly 1 E Spring 1 E Poppet 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 E ( ) O-ring 2 QE Plug/spring assembly 1 QE ( ) O-ring 1 QE Plug/spring assembly 1 Order code: U E End cap, axial ports 1 E Screw 4 E Needle bearing 1 E ( ) Plug assembly 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 Order code: Y E End cap, twin ports w/loop flushing 1 E Screw 4 E Needle bearing 1 E Spool 1 E Plug assembly 1 E Spring 1 E Poppet 1 E ( ) Plug assembly 1 E Lifting bracket 1 E ( ) Plug assembly 1 E ( ) O-ring 2 QE Plug/spring assembly 1 QE ( ) O-ring 1 QE Plug/spring assembly 1 Danfoss March 2018 AX en-US
40 MMF035D cylinder block kit A-D Parts configuration (A) B36 B32 QB31 QB24 B30 F01 (C) B36 B32 QB31 QB24 B30 F01 (D) B36 B32 B30 QB31 F01 40 Danfoss March 2018 AX en-US0303
41 Order code: A Item Date Begin Date End Part Number Part Name Qty. per Model/Kit F Cylinder block kit 1 B Holddown pin retainer 1 B Piston assembly 9 B Slipper retainer 1 QB Cylinder block assembly 1 QB SVC kit (SB on page 64) 1 Order code: C F Cylinder block kit, w/magnetic speed ring 1 B Holddown pin retainer 1 B Piston assembly 9 B Slipper retainer 1 QB Cylinder block assembly w/speed ring 1 QB SVC kit (SB on page 64) 1 Order code: D F Cylinder block kit, w/pulse speed ring 1 B Holddown pin retainer 1 B Piston assembly 9 B Slipper retainer 1 QB SVC kit (SB on page 64) 1 Danfoss March 2018 AX en-US
42 Housing S40 MMF housing B-U Parts configuration (B) G01 (D, F, K, N, P, T) G01 G02 *QG02 *QG03 G03 (G, S, U) G01 G02 *QG02 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
43 Order code: B Item Date Begin Date End Part Number Part Name Qty. per Model/kit G Fixed motor housing 1 Order code: D G Fixed motor housing w/speed sensor port 1 G Adapter assembly 1 G KPPG13408 Speed sensor 1 QG ( ) O-ring 1 QG ( ) O-ring 1 Order code: F G Fixed motor housing w/speed sensor port 1 G Adapter assembly 1 G KPPG156 Speed sensor 1 QG ( ) O-ring 1 QG ( ) O-ring 1 Order code: G G Fixed motor housing w/speed sensor port 1 G Plug assembly 1 QG ( ) O-ring 1 Order code: K G Fixed motor housing w/speed sensor port 1 G Adapter assembly 1 G KPPG16511 Speed sensor 1 QG ( ) O-ring 1 QG ( ) O-ring 1 Order code: N G Fixed motor housing w/speed sensor port 1 G Adapter assembly 1 G KPPG16008 Speed sensor 1 QG ( ) O-ring 1 QG ( ) O-ring 1 Order code: P G Fixed motor housing w/speed sensor port 1 G Adapter assembly 1 G KPPG16408 Speed sensor 1 QG ( ) O-ring 1 QG ( ) O-ring 1 Parts continue to the next 2 pages. Danfoss March 2018 AX en-US
44 Parts configuration (B) G01 (D, F, K, N, P, T) G01 G02 *QG02 *QG03 G03 (G, S, U) G01 G02 *QG02 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
45 Order code: S Item Date Begin Date End Part Number Part Name Qty. per Model/Kit G Fixed motor housing w/speed sensor port 1 G Plug assembly 1 QG ( ) O-ring 1 Order code: T G Fixed motor housing w/speed sensor port 1 G Adapter assembly 1 G KPPG16708 Speed sensor 1 QG ( ) O-ring 1 QG ( ) O-ring 1 Order code: U G Fixed motor housing, 33/41cc 1 G Plug assembly 1 QG ( ) O-ring 1 Danfoss March 2018 AX en-US
46 MMF035D housing V Parts configuration G01 G02 *QG02 *QG03 G03 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
47 Order code: V Item Date Begin Date End Part Number Part Name Qty. per Model/Kit G Fixed motor housing w/speed sensor port 1 G Adapter assembly 1 G KPPG13408 Speed sensor 1 QG ( ) O-ring 1 QG ( ) O-ring 1 MMF035D seal kit Item Date Begin Date End Part Number Part Name Qty. per Model/Kit Q Overhaul seal kit, MMF035/44D 1 B Lip seal (MMF035C design) 1 B End cap gasket 1 C Lip seal 1 C Lip seal 1 D O-ring, x.103, nitrile, 70D (MMF035C design) E ( ) O-ring,.468 x.078, nitrile, 90D 2 E ( ) O-ring,.644 x.087, nitrile, 90D 2 QE ( ) O-ring,.414 x.072, nitrile, 90D 1 QG ( ) O-ring,.755 x.097, nitrile, 90D 1 QG ( ) O-ring,.468 x.078, nitrile, 90D 1 1 Danfoss March 2018 AX en-US
48 Variable displacement S40 MMV common parts and special hardware Parts configuration (NNR) T03 T04 F03 F01 *F04 F05 B45 T04 *N02 (NNN) B21 B40 B40 B19 *B15 B16 B51 B18 B36 B32 QB31 QB24 B30 T01 B22 T02 *B37 Swashplate and covers shown controlled on the right. * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
49 Variable displacement Common parts Item Date Begin Date End Part Number Part Name Qty. per Model/Kit B O-ring 1 B Trunnion cover 1 B ( ) Screw 4 B Bearing kit 1 B Thrust plate 1 B Cylinder block kit 1 B Holddown pin retainer 1 B Piston assembly 9 B Slipper retainer 1 B End cap gasket 1 B Pin (SB on page 57) 2 B ( ) Plug assembly 1 B ( ) Plug assembly 1 F Trunnion cover assembly 1 F ( ) Screw 4 F O-ring 1 F Bearing kit 1 N Lip seal (SB A on page 60) 1 QB Cylinder block assembly 1 QB SVC kit (SB on page 64) 1 T Valve plate (SB on page 59) 1 T Slotted pin 1 Special hardware Order code: NNN T Retaining ring 1 T Ball bearing 1 Order code: NNR T Retaining ring 1 T Roller bearing (SB on page 56) 1 Danfoss March 2018 AX en-US
50 Variable displacement S40 MMV shaft and shaft seal Parts configuration (MMV035C seal design) C02 D08 D05 C03 *B02 D07 D04 *C01 *D06 D01 (A) C07 C05 *C06 C05 *C04 (B) * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
51 Variable displacement Order code: MMV035C Shaft seal Item Date Begin Date End Part Number Part Name Qty. per Model/Kit B Lip seal 1 D O-ring 1 D Seal carrier 1 D Retaining ring 1 Order code: A C Lip seal 1 C Support washer 1 C Retaining ring 1 C Retaining ring 1 C O-ring 1 C End cap plug 1 Order code: B C Lip seal 1 C Support washer 1 C Retaining ring 1 C Lip seal 1 C Retaining ring 1 Shaft Order code: A D Shaft, 13-tooth spline 1 D Retaining ring 1 D Retaining ring 1 Danfoss March 2018 AX en-US
52 Variable displacement S40 MMV swashplate, displacement, control features Parts configuration (D, J, V) E01 (L) E02 (R) E01 *E03 E04 * Included in overhaul seal kit Q Danfoss March 2018 AX en-US0303
53 Variable displacement Order code: D Swashplate/minimum displacement Item Date Begin Date End Part Number Part Name Qty. per Model/Kit E Swashplate 1 E Swashplate stop, set at 6 1 E ( ) Seal nut, M12 1 E Plastic cap 1 Order code: J E Swashplate 1 E Swashplate stop, set at 13 1 E ( ) Seal nut, M12 1 E Plastic cap 1 Order code: V E Swashplate, 15.8mm trunnion 1 E Swashplate stop, set at 6 1 E ( ) Seal nut, M12 1 E Plastic cap 1 Control features L R Swashplate control shaft on left side Swashplate control shaft on right side Danfoss March 2018 AX en-US
54 Variable displacement MMV035D housing and end cap Parts configuration G01 G07 G06 G27 G05 G04 54 Danfoss March 2018 AX en-US0303
55 Variable displacement Order code: R Item Date Begin Date End Part Number Part Name Qty. per Model/Kit G Variable motor housing 1 G End cap 1 G ( ) Plug assembly 1 G Screw 4 G Needle bearing 1 G ( ) Plug assembly 1 Order code: W G Variable motor housing 1 G End cap 1 G ( ) Plug assembly 1 G Screw 4 G Needle bearing 1 G ( ) Plug assembly 1 MMV035D seal kit Item Date Begin Date End Part Number Part Name Qty. per Model/Kit Q Overhaul seal kit, MMV035/44D 1 B Lip seal (MMV035C design) 1 B O-ring, x.099, nitrile, 70D 1 B End cap gasket 1 C Lip seal 1 C Lip seal 1 C O-ring, x.070, nitrile, 70D 1 D O-ring x.103, nitrile, 70D (MMV035C design) E ( ) Seal nut, M12 1 F O-ring, x.099, nitrile, 70D 1 N Lip seal (SB A on page 60) 1 1 Danfoss March 2018 AX en-US
56 Service bulletin SB Products affected Series 40: M35 and M44 motors Subject Shaft bearing in high capacity special hardware option Description As a product improvement, Danfoss changed the roller bearing Series 40: M35 and M44 motors equipped with the high capacity special hardware option. This change allows for motors equipped with this option to withstand a greater thrust load. The new bearing is interchangeable with the old bearing Bearing Models affected M35 motors M44 motors Serial numbers This change became effective at serial number A xxxxx. Part numbers affected Item description Old part number New part number Roller bearing Parts disposition Interchangeable 56 Danfoss March 2018 AX en-US0303
57 Service bulletin SB Products affected Series 40: M35 and M44 variable motors, variable pumps, tandem pumps Subject Housing to end cap dowel pin change Description Danfoss introduced a design improvement to the dowel pins that align the variable housing and end cap for the Series 40: M35 and M44 variable motors, variable pumps, and tandem variable pumps. Each variable motor and variable pump assembly uses two dowel pins to align the end cap to the pump housing. The assembly is designed so the dowel pin is installed in the variable housing before the end cap is positioned on the assembly. The tandem variable pump uses the same dowel pin to align the two halves of the tandem pump assembly. Previously, a slip fit existed between the holes in the variable housing and the pin. The design of the dowel pin changed to incorporate a knurled section on the pin. The fit between the dowel pin and the pilot hole in the variable housing changed to a slight interference fit. This change improves the serviceability of the motor and pump assembly, by reducing the potential for the pins to dislodge from the housing when servicing the product. To help identify this change, we have a new dowel pin part number. The new pin is completely interchangeable with the old pin. The old pin remains available as a service item, since it is in a variety of Danfoss applications. Models affected M35-4xxx,4354xxx and 4444xxx variable displacement motors M35-2xxx, 4352xxx and 4442xxx variable displacement pumps M91-35xxx, 4355xxx and 4445xxx tandem pumps Serial numbers This change became effective at serial number A xxxxx Danfoss March 2018 AX en-US
58 Service bulletin Part numbers affected Old dowel pin New dowel pin Parts disposition Interchangeable Use parts in stock 58 Danfoss March 2018 AX en-US0303
59 Service bulletin SB Products affected Series 40: M25 fixed and U-style, M35, M44, and M46 fixed and variable motors Subject Valve plate change Description As a product improvement, Danfoss modified the finish on Series 40 motor valve plates. This change improves the plate s ability to develop and retain a suitable oil film, especially at initial start-up. New part numbers for all Series 40 motor valve plates identify this change. This is an interchangeable change. The old part numbers are obsolete. They are no longer available as a service part. Models affected Series 40: M25 fixed motors and M25 motor sections within M25 U-style transmissions Series 40: M35 and M44 fixed motors Series 40: M46 fixed and variable motors Serial numbers This change became effective at serial number A xxxxx for all Series 40 M25 fixed motors and M25 motor sections of U-style transmissions. This change became effective at serial number K xxxxx for all Series 40 M35 and M44 fixed motors and all M46 fixed and variable motors Part numbers affected Frame size Description Old number New number M25 Motor valve plate M35 and M44 Square key M46 Motor valve plate Parts disposition Interchangeable Danfoss March 2018 AX en-US
60 Service bulletin SB A Products affected Series 40: M25, M35, and M44 pumps and variable motors Subject Trunnion seal change Description As a product improvement, Danfoss made a design change to the trunnion seal on Series 40: M25, M35, and M44 pumps and variable motors. The dust lip is extended, allowing more installation concentric tolerance, and more forgiving during installation. Now there will be fewer low-hour trunnion seal failures caused by improper installation. The new seal is interchangeable with the old seal. Danfoss recommends that the seal be replaced when servicing these units. The old seal ( ) remains available as it is in other Danfoss product lines. Trunnion lip seal Models affected Series 40: M25, M35 and M44 pumps and variable motors Serial numbers This change became effective at serial number K xxxxx Part numbers affected Description Old number New number Trunnion seal Parts disposition Interchangeable 60 Danfoss March 2018 AX en-US0303
61 Service bulletin SB Products affected Series 40: M25, M35, M44, M46, and LV pumps and motors Subject Change from woodruff key to straight key on tapered shaft Description Danfoss uses a straight key rather than a woodruff key in tapered shafts on all Series 40 pumps and motors. Tapered shafts requiring a woodruff key are obsolete. The woodruff key, however, remains available for service requirements. Customers requiring a replacement shaft need the straight key. Woodruff key Straight key Models affected Series 40: M25, M35, M44, M46, and LV pumps and motors using tapered shafts Serial numbers This change became effective during the 2002 build year. Part numbers affected Old part number New part number Description Key-woodruff,.248 x Key-square,.250 x Shaft, tapered Shaft, tapered Shaft, tapered Shaft, tapered Shaft, tapered/9t. aux Shaft, tapered/13t. aux Shaft, tapered Shaft, 13-tooth/tapered aux Shaft, tapered Danfoss March 2018 AX en-US
62 Service bulletin Parts disposition Interchangeable if shaft and key are both replaced Use parts in stock Scrap new parts and apply for credit 62 Danfoss March 2018 AX en-US0303
63 Service bulletin SB Products affected Series 40 fixed motors with loop flushing option (M25, M35, M44) Subject Loop flush return spring Description As a product improvement aimed at reducing assembly risk and increasing quality, Danfoss is making the following change to series 40 fixed motors with loop flushing option (M25, M35, M44): Spring-helical compression (Old P/N ) will change to spring-helical compression (New P/N ). This change will be visually detectible as that the ends of the new spring will be tapered smaller allowing it to snap onto the spring guide (P/N ) holding the two parts together. All parts are completely interchangeable in fit and function. From: To: Models affected All series 40 fixed motors with loop flushing option (M25, M35, M44) Serial numbers Change will go into effect starting: K XXXXX Part numbers affected Description Old number New number Spring Parts disposition Interchangeable Danfoss March 2018 AX en-US
64 Service bulletin SB Products affected Series 40 M35 and M44 pumps and motors Subject Cylinder block kit design change Description A design change has been made to the cylinder block kit of Series 40 M35 and M44 pumps and motors. The change removes the thrust washer from the cylinder block kit assembly. A kit is available for service and repair of the cylinder block. The internal parts (pin and retainer guide) of the cylinder kit are not interchangeable. With the removal of the thrust washer from the cylinder block kit assembly, the new service kit contains slipper hold down pins and retainer guide. Slipper retainer guide Thrust washer Holddown pins Models affected Series 40 M35 and M44 single and tandem pumps, fixed and variable motors Cylinder block kits , , , , , , Serial numbers This change became effective at A xxxxx (March 17, 2017) Part numbers affected Description Old number New number Guide slipper retainer Pin straight Washer thrust SVC kit: MMF035/44D (includes pins and slipper retainer) Parts disposition Non-interchangeable (internal parts in kits) 64 Danfoss March 2018 AX en-US0303
65 Danfoss March 2018 AX en-US
66 66 Danfoss March 2018 AX en-US0303
67 Danfoss March 2018 AX en-US
68 Products we offer: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Danfoss Your Strongest Partner in Mobile Hydraulics. Hydraulic Power Steering Go to for further product information. Integrated Systems Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components. Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors Please contact the Danfoss Power Solution representative nearest you. PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives Comatrol Local address: Turolla Hydro-Gear Daikin-Sauer-Danfoss Danfoss Power Solutions (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: Danfoss Power Solutions GmbH & Co. OHG Krokamp 35 D Neumünster, Germany Phone: Danfoss Power Solutions ApS Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: Danfoss Power Solutions Trading (Shanghai) Co., Ltd. Building #22, No Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China Phone: Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved. Danfoss March 2018 AX en-US0303
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