Steering Priority Valve OLS 160
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1 MAKING MODERN LIVING POSSIBLE Service Manual Steering Priority Valve OLS 160 powersolutions.danfoss.com
2 Revision History Table of Revisions Date Changed Rev Mar 2014 Converted to Danfoss layout - DITA CMS BA Sep 2010 New back cover AC Jan 2010 Japan location AB Aug 2005 First edition AA 2 520L0927 Rev BA Mar 2014
3 Contents Exploded Views Tools Dismantling Modification Assembling Exploded view OLS Tools for OLS Dismantling the OLS Cleaning...9 Inspection and replacement... 9 Lubrication...9 Assembling the OLS L0927 Rev BA Mar
4 Exploded Views Exploded view OLS B Plug 2. O-ring 4. Orifice 5. Spool 6. Housing 7. Spring 8. LS-plug 9. Name plate 14. Washer (Steel) 15. Pressure relief valve 16. Washer (Alu.) 17. Pressure relief valve plug 4 520L0927 Rev BA Mar 2014
5 Tools Tools for OLS 160 Open-end spanner 27 mm Multigrip pliers Nylon pin Hexagon socket spanners 5, 8 and 10 mm The tools are not available from Danfoss 520L0927 Rev BA Mar
6 Dismantling Dismantling the OLS 160 Screw out the PP plug using the open-end spanner. Remove the O-ring. Screw out the LS plug using the open-end spanner. Remove the O-ring. Take out the spring L0927 Rev BA Mar 2014
7 Dismantling Press out the spool using the nylon pin. Screw out the pressure relief valve plug (8 mm hexagon spanner). Screw out the pressure relief valve plug (10 mm hexagon spanner). 520L0927 Rev BA Mar
8 Dismantling Hold the pressure relief valve firmly with the multigrip pliers and screw out the setting screw (5 mm hexagon socket spanner). The pressure relief valve consists of valve housing, cone, spring and setting screw L0927 Rev BA Mar 2014
9 Modification The control spring pressure can be altered by replacing the spring (see table below). Replace name plate so that code no. and control spring pressure match each other again. Control spring pressure bar [psi] d mm [in] D i mm [in] L O mm [in] 4 [58] 2.5 [0.10] 12.5 [0.50] 50 [1.97] 7 [102] 3.0 [0.12] 12.5 [0.50] 50 [1.97] 10 [145] 3.2 [0.13] 12.5 [0.50] 50 [1.97] Cleaning Inspection and replacement Lubrication Clean all parts carefully in low aromatic kerosene. Check all parts carefully and make any replacements necessary. All O-rings must be replaced. Before assembly, lubricate all parts with hydraulic oil. 520L0927 Rev BA Mar
10 Assembling Assembling the OLS 160 The illustration shows the internal PP spool and internal PP-plug. The internal PP-plug can only be used with the internal PP-spool. The illustration shows the external PP spool and external PP-plug. The external PP-plug can only be used with the internal PP-spool. Guide the spool into the bore. Use the nylon pin to centre the spool in the bore L0927 Rev BA Mar 2014
11 Assembling Guide the spring and LS-plug into the bore. Remember O-ring Screw in the PP-plug (with O-ring) and LS-plug (27 mm open-end spanner). Fit the cone, spring and setting screw in the valve housing (if dismantled). Fit the seal washer (if removed) and the pressure relief valve (10 mm hexagon socket spanner). Tightening torque: 30 N.m [265.5 lbf.in] Make the pressure setting on a panel or on the vehicle. Pressure setting shall be done at pump flow 80 l/min [21.13 US gal/min] 520L0927 Rev BA Mar
12 Assembling Fit the seal ring (if removed) and the plug for the pressure relief valve (8 mm hexagon socket spanner). Tightening torque: 50 N.m [442.5 lbf.in] The OLS 160 is now reassembled L0927 Rev BA Mar 2014
13 520L0927 Rev BA Mar
14 14 520L0927 Rev BA Mar 2014
15 520L0927 Rev BA Mar
16 Products we offer: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Danfoss Your Strongest Partner in Mobile Hydraulics. Go to for further product information. Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components. Please contact the Danfoss Power Solution representative nearest you. Comatrol Schwarzmüller-Inverter Turolla Valmova Hydro-Gear Daikin-Sauer-Danfoss Local address: Danfoss Power Solutions US Company 2800 East 13th Street Ames, IA 50010, USA Phone: Danfoss Power Solutions GmbH & Co. OHG Krokamp 35 D Neumünster, Germany Phone: Danfoss Power Solutions ApS Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: Danfoss Power Solutions (Shanghai) Co. Ltd. Building #22, No Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China Phone: Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved. 520L0927 Rev BA Mar Danfoss A/S, 2014
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