RL-H80 PARTS LIST # H USE THIS PARTS LIST FOR: Hoist Serial Number 2733 to

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1 RL-H80 PARTS LIST # H USE THIS PARTS LIST FOR: Hoist Serial Number 2733 to For older hoists use the following: Parts List No G for Serial Number 2485 to 2732 IF YOUR HOIST DOES NOT FALL WITHIN THE SERIAL NUMBERS BREAKS, CONTACT HARSH TO GET THE APPROPRIATE MANUAL For pump replacement part numbers, consult the parts lists supplied with the pump IT IS RECOMMENDED THAT THIS HOIST BE INSTALLED BY A QUALIFIED TRUCK EQUIPMENT INSTALLER PHONE: (877) Toll-Free (970) Local Harsh International, Inc. 600 Oak Avenue Eaton, Colorado FAX: (970) Price: $2.50 Published: March 2012

2 H80 HOIST SCISSOR ASSEMBLY ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION 1 A SCISSOR ASSEMBLY SCREW, SCKTHD CAP *2 A CYLINDER ASSEMBLY (COMPLETE) GREASE FITTING, DRIVE IN 3 A UPPER MOUNT STRINGER ATTACHMENT PLATE 4 A UPPER MOUNT ANGLE, FRAME ATTACHMENT 5 A LOWER MOUNT SCREW, HEX HD CAP 6 A LOWER MOUNT WASHER, LOCK BUSHING, BRASS NUT, HEX CYLINDER TOP MOUNT SNAP RING SCREW, HEX HD CAP PLATE, GREASE RETAINING WASHER, LOCK BUSHING NUT, HEX *22 A DECAL KIT NOTE: *2 A1840 INCLUDES CYLINDER ASSY, CYLINDER TOP MOUNT, BRASS BUSHING, SCREWS, LOCK WASHERS AND NUTS. *22 A9778 INCLUDES ALL DECALS USED ON HOIST. SOME HOISTS MAY HAVE SELF-TAPPING ZERKS IN VARIOUS LOCATIONS. 2

3 H80 HOIST HOSE ASSEMBLY ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION HOSE ASSEMBLY HOSE CLAMP 13/16 ID SCREW, HX HD CAP TEE HOSE CLAMP 11/16 ID ELBOW ELBOW HOSE ASSEMBLY TEE * ELBOW HOSE ASSEMBLY * BUSHING TEE * EYEBOLT HOSE ASSEMBLY * NUT, HEX SCREW, RD HD *21 A HOSE ASSEMBLY WASHER, LOCK HOSE SUPPORT WASHER, FLAT * ADAPTER 1/2M 3/8F SWVL NUT, HEX NOTE: *17 FOR PUMP USE QTY 4. *18 FOR TANK & VALVE, ADD BUSHINGS (100015) TO ELBOW (100451) BEFORE CONNECTING TO VALVE. *15, 20, 21 USED TO SUPPORT ITEM #22 (100540) HOSE ASSEMBLY. *23 FOR USE WITH PTO DRIVEN PUMP. 3

4 H80 HOIST CYLINDER PARTS 4

5 4 * NUT, HEX 3/8-16 UNC GR.5 4 * WASHER, LOCK 3/8 4 * SCREW, HEX HD CAP, 3/8-16 UNC x 1-1/4 GR.5 1 * CYLINDER TOP MNT, FRMD 1 * BUSHING, BRASS H80 HOIST CYLINDER PARTS LIST PART # A * SEAL, CROWN 2-3/8 ID x 3/16 CS * SEAL, CROWN 3-1/2 ID x 3/16 CS ** ADHESIVE SEALANT, #290 1 ** PLUG, PIPE 3/8 NPT RED POLY 2 ** PLUG, PIPE 1/4 NPT RED POLY DECAL, MAX CYL PRESSURE 3300 PSI 1 ** ADHESIVE SEALANT, #290 1 * WIPER RING, 2 ID 21 1 * WIPER RING, 3-1/4 ID 31 1 * O-RING, 1-15/16 ID x 1/8 CS * SEAL, LOADED U-CUP, POLYPAK, 2-3/8 OD 1 * O-RING, 3 ID x 1/8 CS * SEAL, LOADED U-CUP POLYPAK, 3-1/4 ID 1 * O-RING, 3-3/4 ID x 1/8 CS * O-RING, 2-7/8 ID x 1/16 CS WEAR RING, 3-7/8 OD GLASS FILLED NYLON 2 * WEAR RING, 2-3/4 OD GLASS FILLED NYLON GREASE FITTING, 1/4 28 SELF TAPPING 1 9 A18609 CYLINDER TOP MOUNT ASSY GLAND NUT, 4 OD x 2 ID x 2 LG GLAND NUT, 4-3/8 OD x 3-1/4 ID PISTON, 2-11/16 OD x 2-1/4 LG PISTON, 3-27/32 OD x 2-59/64 LG TUBE, CYLINDER 2 OD x 36-7/16 LG TUBE, CYLINDER 3-1/4 OD x 35-7/8 LG 1 2 A18608 CYLINDER BODY ASSY, H80 1 A18611 CYLINDER ASSY H80 NOTE: *14,15,19 Sold as Seal Kit # A9758. NOT SOLD SEPARATELY. *12,13,26 Sold as Seal Kit # A9759. NOT SOLD SEPARATELY. *16,17,20 Sold as Seal Kit # NOT SOLD SEPARATELY. *11,18,27 Sold as Seal Kit #9761. NOT SOLD SEPARATELY. *28-32 Included in A1840 Cylinder Assy (Complete) **21,23,24,25 NOT SHOWN IN PICTORIAL

6 GLAND NUT (18129) SEAL KIT PART # A SEAL, LOADED U-CUP POLYPAK, 3-1/4 ID WIPER RING, 3-1/4 ID O-RING, 4 OD x 1/8 CS 240 PISTON (18127) SEAL KIT PART # A SEAL, CROWN 3-1/2 x 3/16 CS WEAR RING, 3-3/4 OD O-RING, 3 OD x 1/16 CS 040 GLAND NUT (18130) SEAL KIT PART # A SEAL, LOADED U-CUP POLYPAK, 2-3/8 OD WIPER RING, 2 ID O-RING, 3-1/4 OD x 1/8 CS 234 PISTON (18128) SEAL KIT PART # A SEAL, CROWN 2-3/8 ID x 3/16 CS WEAR RING, 2-3/4 OD O-RING, 1-15/16 x 1/8 CS 219

7 PTO SHAFT AND PUMP ACCESSORIES ITEM # PART # QTY DESCRIPTION ITEM # PART # QTY DESCRIPTION PUMP BRACKET YOKE,PUMP 1RND BORE * KIT, RVC BONNET CROSS & BEARING KIT * CABLE HEAD,CURVED HANDLE DECAL,DANGER (SHAFT) CABLE HEAD,STRAIGHT HANDLE 10 A YOKE & SHAFT ASSY * CABLE, 6 W/SHORT FITTING KIT, BEARING SHIELD CABLE, 7 W/SHORT FITTING DECAL, DANGER OUTER SHIELD CABLE, 8 W/SHORT FITTING SHIELD, OUTER CABLE, 10 W/SHORT FITTING U-JOINT ASSY,1-1/8 HEX CABLE, 12 W/SHORT FITTING SHIELD, INNER CABLE, 15 W/SHORT FITTING YOKE,HEX BORE,1-1/ KEY,1/4x4/8 WOODRUFF YOKE, PTO 1-1/4 RND BORE * DRIVE SHAFT * DECAL, HOIST OPER-PTO PUMP NOTE: *2 CONNECTION HARDWARE NOT SHOWN *3 UNIT IS SHIPPED WITH PART # *4 VARIOUS LENGTHS AVAILABLE. *6 INCLUDES ITEMS 7 THROUGH 15. *18 APPLY DECAL # ON DASHBOARD AS NEAR AS POSSIBLE TO HOIST CONTROLS. DECAL IS INCLUDED IN DECAL KIT #A9775.

8 H80 HOIST SAFETY PROP PARTS LIST ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION A SAFETY PROP ASSEMBLY WASHER, LOCK WASHER, FLAT BOTTOM ANGLE 2 A PIN PLATE ASSEMBLY SCREW, HEX HD CAP SAFETY BOX PROP BRACKET, LATCHING SIDE PLATE * DECAL, BOX PROP (10X4 ¾) STOP PEG DECAL, BOX PROP (9 ¼X1 ½) NUT NOTE: *11 APPLY ON OUTSIDE RAIL IN AREA OF THE SERVICE SAFETY PROP. ONE DECAL ON EACH SIDE OF BOX. H80 HOIST TAIL HINGE PARTS LIST ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION A TAIL HINGE ASSY 5 A VERTICAL PLATE ASSY 1 A TAIL HINGE ANGLE ASSY WASHER, FLAT 2 A PIN ASSY COTTER PIN, 2 ½ LG VERTICAL PLATE GREASE ZERK 4 A VERTICAL PLATE ASSY DECAL, TAIL HINGE 8

9 HOIST SHIPPING GROUP OPTION PUMP DESCRIPTION SCISSOR SM PARTS PTO SHAFT TAIL- HINGE BOX PROP QTY H80-00 ~~ NO PUMP A1867 A1818 A H PISTON-2 4W VALVES-27 QT A1867 A1823 A1837 A1281 A WMS# F98-6-6R-27 QT H PISTON-4W VALVE-27 QT A1867 A1823 A1837 A1281 A WMS# F QT H TANK & VALVE-4W VALVE-27 QT A1867 A1823 A1281 A WMS# W15-6C-27 QT H TANK & VALVE-2 4W VALVES-27 QT A1867 A1823 A1281 A H TANK & VALVE-4W VALVE-27 QT A1867 A1823 A1281 A PUMP, GP2025, WILLIAMS H TANK & VALVE-2 4W VALVES-27 QT A1867 A1823 A1281 A PUMP, GP2025, WILLIAMS H80-20 ~~ ENGLAND A1868 A1735

10 PUMP, 8P 2-4W VALVE, WMS# F98-6-6R-27QT PART # MANUAL, SAFETY/MAINTENANCE CAP, BREATHER KEY, WOODRUFF 1/4 x 7/ CABLE CONTROL PRESSURE LINE PRESSURE LINE SEAL, SHAFT GASKET, VALVE (4-BOLT) GASKET, PUMP-RESERVOIR KIT, F98 PUMP KIT, F98R PUMP (REBUILT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6 R VALVE KIT, #6 VALVE, 4-WAY PUMP, 8P-4W VALVE, WMS# F QT PART # MANUAL, SAFETY/MAINTENANCE CABLE CONTROL CAP, BREATHER KEY, WOODRUFF 1/4 x 7/ PRESSURE LINE SEAL, SHAFT GASKET, VALVE (4-BOLT) GASKET, PUMP-RESERVOIR KIT, F98 PUMP KIT, F98R PUMP (REBUILT) VALVE, RELIEF (SYSTEM) KIT, #6 VALVE, 4-WAY

11 TANK & VALVE,4W VALVE,WMS#W15-6C-27QT PART # MANUAL, SAFETY/MAINTENANCE CONTROL CABLE CAP, BREATHER SCREEN, INTAKE FILTER (W15) GASKET, VALVE (4-BOLT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6WRC VALVE 4-WAY TANK & VALVE, 2-4W VALVES, WMS#W15-6-6R-27QT PART# MANUAL, SAFETY/MAINTENANCE CONTROL CABLE CAP, BREATHER SCREEN, INTAKE FILTER GASKET, VALVE (4-BOLT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6R VALVE 4-WAY KIT, #6WR VALVE 2-4 WAY

12 1) Lip seal 10) Gear housing 2) Shaft end cover 11) Port end cover 3) Checks (2) 12) Washers (4) 4) Ring seals (2) 5) Bearings (4) 6) Thrust plates (2) 13) Cap screws (4) *Not required on all units 14) *Outboard bearing 13 7) Pocket seal strips (2) 15) *Spiral lock 11 8) Section seals (2) 9) Gear set

13 SEAL KIT, P20 PUMP PART # A SEAL, GASKET P20 PUMP SEAL, POCKET STRIP P20 PUMP SEAL, SHAFT P20 PUMP

14 MODEL F98 DIRECT MOUNT PUMP PART # 9783 QTY ITEM# PART# DESCRIPTION SEAL KIT 1 OIL SEAL 2 PUMP GASKET 3 ALUMINUM WASHER 4 ALUMINUM WASHER SHAFT and BEARING KIT 5 SHAFT 6 NEEDLE BEARING 7 SHAFT KEY 8 SNAP RING 9 WOBBLE KEY THRUST BEARING KIT 10 THRUST RACE 11 FRONT ROLLER RETAINER 12 THRUST ROLLER RETAINER 13 WOBBLE PLATE 14 REAR ROLLER RETAINER 15 THRUST PLATE BEARING 16 PISTON THRUST PLATE QTY ITEM# PART# DESCRIPTION PISTON KIT 17 PISTON 18 BALL 19 BALL STOP 20 SPRING 21 SPRING PIVOT EXHAUST VALVE KIT 25 SEAT 26 BALL 27 EXHAUST SPRING 28 CAGE SPRING 29 WASHER 30 PORT STUD REMAINING PUMP PARTS 31,32 DUAL RELIEF VALVE *PUMP CASTING 37 INTAKE HOUSING TUBE 38 FRONT CASTING 39 PUMP ASSEMBLY BOLT 40 WASHER 42 INTAKE SCREEN *NOT SOLD SEPARATELY