DIAMOND P R O D U C T S Parts List Manual

Transcription

1 DIAMOND P R O D U C T S Parts List Manual CC-110D-DC DEEP CUT SAW (December 2010) Part#:

2 CC-110D-DC RPM Chart ENGINE RPM BLADE SHAFT RPM 2, , , , , , CC-110D-DC Specifications Dimensions: Engine: Blade Sizes: Cutting Depth: Gauges: Fuel Capacity: Length - 80" Width - 36" (including blade shaft) Weight lbs Height - 60" 110 HP Cummins Diesel 4 Cylinder Liquid Cooled Maximum Blade Diameter - 72" Minimum Blade Diameter - 36" Blade Shaft RPM (see chart) Maximum 32.25" With 72" Blade Cantrak Controller 9 US Gallons

3 Table of Contents Instruments and Controls 4 Frame Base and Covers 6 Blade and Jack Shaft Assembly 8 Transmission Assembly 10 Axle Assembly 12 Fan Assembly 14 Radiator Assembly 16 Air Filter Assembly 18 Engine and Muffler Assembly 20 Battery Assembly 22 Fuel Tank Assembly 23 Hydraulic Lift Assembly 24 Water Distribution Assembly 26 Service Recommendations 28 Recommended Spare Parts 29 Blade Arbor Template 30 Warranty 32

4 Instruments and Controls Part No. Quantity Description Upright Frame Serial Number Tag th Wheel Switch Dash Panel E Stop Switch CanTrak Contoller Key Switch Throttle Lower Switch Raise Switch Handle Bar Handle Bar Grip Handle Bar Lock Down /16 Wrench T Handle Hex Key 4

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6 Frame Base and Covers Part No. Qty. Description Engine Base Rubber Isolator Isolator Plate Top Cover Top Cover RH Side Cover Front Cover Skid Plate LH Side Cover Transmision Belt Cover Base Frame Chain Guard Not Shown Lift Pump Assembly 6

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8 Blade and Jack Shaft Assembly Part No. Qty. Description Blade Shaft Key Inner Flange Key Poly Chain Sheave 2 1/2" Bore Blade Shaft Bearing 2 1/2" Inner Blade Flange Blade Bolts 3/8-16 x 1" Outer Flange /8-11 x 4 RH Bolt /8-11 x 4 LH Bolt Jack Shaft Key Bearing Spacer Groove 21" Sheave Bushing Poly Chain Belt 8

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10 Part No. Qty. Description Transaxle Transmission Pulley Transmission Belt Transmission Sprocket #50 Drive Chain #50 Master Link Transmission Weldment Chain Tightening Bracket Shift Lever /8-24 Rod End /8-24 x 14" Threaded Stud Lever Support Weldment Linkage Lever /8 Nylon Washer Linkage Spacer Friction Spacer Speed Control Lever 10

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12 Part No. Qty. Description Lifting Frame " Front Wheel Bearing Race Wheel Bearing Wheel Seal Wheel Spacer " Set Collar Bearing, Pivot Axle Lift Cylinder Cylinder Fitting Lift Cylinder Breather Axle Shaft Rear Axle Support Axle Bearing " Rear Wheel /4" Transtorque Bushing Lift Pump 12

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14 Fan Assembly Part No. Qty. Description Radiator Shroud Fan Assembly " Bolt Fan Pulley Fan Mount Spring Clip Isolator Belt Tensioner Belt Guard Vibration Isolator Fan Belt Radiator filter Screen Radiator Filter Air Filter Retaining Ring Fan Guard 14

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16 Radiator Assembly Part No. Qty. Description /2 Dia. 90 Deg Hose /4- to 3-1/8 CT Clamp Air Intake Pipe /2 Straight Hose CAC Adapter Weldment Radiator Upper Radiator Hose Hose Clamp Lower Radiator Hose Rubber Clamp Lower Radiator Pipe Lower Radiator Hose Vibration Isolator Coolant Tank Coolant Tank Mount 16

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18 Air Filter Assembly Part No. Qty. Description Air Cleaner Assembly /2 T-Bolt Clamp HG 90 Deg. Elbow Reducer Hose Clamp Pipe, 3" O.D. x 3" Hose, 3" I.D. x 9-3/4" Hose Elbow, 3" I.D. x Air Cleaner Mount 18

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20 Part No. Qty. Description Rain Cap Muffler Muffler Clamp Cummins 110hp Engine Key, 3/8" Sq. x 3/4" Male Spline Shaft Accessory Drive Pulley Female Spline Shaft Key, 5/8" x 3/8" x 2-1/2" Groove Sheave Bushing V-Belts OB Housing M10 X 30 Hex HD. Capscrew LD Seal Inner LD Bearing LD Housing /2-13 x 1-1/2 Hex Capscrew Snap Ring LD Seal Outer Back Side Idler Pulley Transmission Belt Tensioner Shoulder Adapter Idler Pulley 20

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22 Part No. Qty. Description Battery Tie Down Battery Positive Battery Cable Negative Battery Cable 22

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24 Part No. Qty. Description Switch, 3 Position Hydraulic Pump /8" O-Ring to 1/4" M. JIC Elbow Valve /4" O-Ring to 3/8" M JIC Straight Adapter Hose Assembly 20" Long Hose Assembly 16" Long Degree Fitting Degree Fitting Cylinder, 2X /4" Needle Valve /4" M Pipe to 3/8" M Pipe Nipple Cap Screw, Hex Hd., 3/4-10 x 5" " Wheel Cap Screw, Hex Hd., 3/4-10 x 5" Wheel Bearing " Wheel Lock Nut, Short, 3/ Fifth Wheel Mount Bracket DC Bogey Wheel Lever 24

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26 Water Distribution Assembly Part No. Qty. Description Male Hose Bib /2" Ball Valve /2" Street Elbow /2" Nipple /2" Tee Female Hose Bib Water Manifold Manifold Gasket " Blade Guard CC-DC-SS " Blade Guard CC-DC-SS " Blade Guard " Blade Guard 26

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28 SERVICE RECOMMENDATIONS CHECK, CLEAN or REPLACE Radiator Filter Daily. (Part# ) CAUTION Failure to maintain filter will cause engine to OVER HEAT Grease Daily Number of Pumps Qty 12 Blade Shaft Bearings 2 12 Jack Shaft Bearings 2 6 Front Wheels 2 6 Rear Axle Bearings 2 2 Lift Cylinder Pin 1 6 PTO Splines 1 6 Pivot Bearings 2 NOTE: Bearings in outboard support do NOT require any service Change engine oil every 100 hours. Change air filter every 100 hours. Belt Service NEVER over tighten the 5VX1000 blade shaft belts. These belts need to slip, if the blade is pinched. When installing Poly Chain Belt (Part# ) be sure to NOT over tighten this belt. It should have about ½ of deflection. CAUTION: THIS IS A KEVLAR BELT THAT DOES NOT STRETCH! OVER TIGHTENING OF THIS BELT WILL CAUSE IT TO BREAK. 28

29 CC-110D-DC Recommended Spare Parts Part No. Qty. Description Poly Chain Belt Inner Blade Flange Outer Blade Flange Blade Bolts Transmission Belt Front Wheels Rear Wheels Radiator Filters Engine Fan Belts Engine Alternator Belt Engine V Belts (5VX1000) Engine Oil Filter Engine Fuel Filter Engine Air Filter (Outer) Engine Air Filter (Inner) 29

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32 Electronic Systems cantrak 2600 and 2610 at a glance 3.8 Graphical high resolution FSTN LCD Display Rugged ABS Case P67 Protection Rating Low operating temperature ( C, ) Data logging/diagnostics and control capabilities Contrast control/variable backlighting Internal sounder Soft keys provide easy navigation through software screens RS232, J1708/J1587 and CANbus datalink compatible Front and rear mountable (fitting kits required) CE Approved design CANtrak is the perfect platform to empower your electronics with flexibility and control. The CANtrak 2600 and 2610 have established a new standard for intelligent, multi-function displays. The ideal man-machine interface monitors numerous CANbased messages and displays the current status of user defined parameters. With its J1939 data bus, the CANtrak offers easy integration into most third party CAN-based systems. It can also be combined with many other Kongsberg Automotive electronic products, such as the MCM, DCSM, CCIM, and keypads, to create a full scale monitoring and control system for virtually any type of on-road or off-road vehicle. The CANtrak display is easily configured with user-friendly software options to suit virtually any application: Generic Engine Monitoring (GEM) - Plug-and-go monitoring of the most popular J1939 engine parameters Configurable Display Module (CCDM) - PC tool to configure the display to monitor any J1939 parameters Software Development Kit (SDK) - Allows full programming of the display using C language Custom software - Custom software services are available to suit your exact application requirements. A wide range of mounting kits, wiring harnesses and other accessories are also available. 32 Europe: Christopher Martin Road, Basildon, Essex SS14 3ES, UK Tel: +44 (0) North America: 300 South Cochran PO Box 588 Willis, TX USA Tel: Electronics: e Rue Grand-Mère (Québec) G9T 5Z8 Canada Tel: info.pps@ka-group.com

33 mounting and dimensional information cantrak 2600 and 2610 specifications & technical data Hardware Micro Controller FLASH Memory RAM EEPROM Electrical Display Resolution Power Requirements Power Consumption Audible Alarm External output Wiring Protection Connection Communications Siemens 164, 16 bit/ 20Mhz 512K bytes 128K bytes K bytes; K + 32K bytes FSTN 160 x 128 pixels 10 to 32 VDC supply (reverse polarity protected) 40mA (backlight off) 160mA (backlight on) at 12VDC 4kHz Internal sounder Open collector, internal driver (CANtrak 2610 only) 500mA Polarity reverse protected (Fuse must be included) Integral Deutsch 12 way connector (DT04-12PA) Full CAN 2.0B controller/ port. RS232, J1587/J1587 (RS485) Excellent sunlight readability Integral Deutsch 12 way connector Internal 500mA open collector output driver (possible for external output alarm) Model 2610 only Connector Pin Identification: 1. Power ve 2. Power +ve 3. RS232 TX (+) 4. RS232 TX (-) 5. RS232 RX (-) 6. RS232 RX (+) 7. CAN LO 8. CAN HI 9. J1708 / J1587A 10. J1708 / J1587B 11. Switched output (2610 only) 12. Not Used Environmental Operating temperature Storage Temperature Degree of Protection Salt Spray EMC 2600: -25 C to + 75 C 2610: -40ºC to + 75ºC -40 C to + 80 C IP67 IEC : 1996 IEC and EN55022 mechanical Case material Dimensions ABS housing and acrylic lens 110mm x 110mm x 38.5mm deep (4.33 x 4.33 x 1.5 ) without connector part numbers CANtrak 2600 CANtrak KA

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44 EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED. Printed in U.S.A. 333 Prospect Street, Elyria, Ohio (440) (800) Fax (440)