Parts Manual. Model: 1550-D

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1 Parts Manual Model: 550-D Covers 50-K-50TKZ8Y through Sold & Serviced By:

2

3 Contents Quick Order List... Hopper and Plastic...3 Push Beam and Sight Gauge...5 Engine Compartment...7 Hood Assembly...9 Engine Assembly...3 Engine Cooling Assembly...5 Air Intake Assembly...7 Hydraulic Oil Tank...9 Fuel Tank...2 Wash Down Tank...23 Flight Chain Deck...25 Flight Chain Idler Components...27 Flight Chain Drive Components...29 Left Drive Track Assembly...3 Right Drive Track Assembly...33 Screed Arm Components...35 Main Screed Assembly...37 Upper Auger Assembly...39 Left Extension Assembly...4 Right Extension Assembly...43 Left End Gate Assembly...45 Right End Gate Assembly...47 Screed Heat Components...49 Electrical Schematic...53 Hydraulic Schematics...55

4 50-K-50TKZ8Y to Page Quick Order List No Exploded View Available

5 50-K-50TKZ8Y to Page 2 Quick Order List BOM ID Part Number Description Quantity Auger Bearing Support Assembly Auger Upper Coupling Chain Auger Upper Coupling Half A Auger, Lower (LH) A Auger, Lower (RH) Auger Coupler Lower Auger, Upper (LH) Auger, Upper (RH) Cable, Steering Cable, Throttle Cap (Fuel Tank) Cap, Hydraulic Tank Cap (Wash Down Tank) Conveyor Chain Conveyor Chain Bar Conveyor Chain Rivet Decal Kit Filter, Air Main Filter, Air Pre-Cleaner B Filter, Engine Oil B Filter, Fuel Filter, Hydraulic Oil Plastic, Hopper Outter Plastic, Hopper Inner Plastic, Front Center Plastic, Hopper Scraper Push Roller Screed Burner Assembly Ignitor Propane Burner Screed Lighting Torch Assembly Screed Plate Extension Wear Plate Spray Nozzle A Sprocket, Drive 2 2

6 50-K-50TKZ8Y to Page 3 Hopper and Plastic

7 50-K-50TKZ8Y to Page 4 Plastic and Hopper BOM ID Part Number Description Quantity HOPPER REAR PLASTIC WIPER HOPPER WELDMENT RH HOPPER WELDMENT LH HOPPER SIDE FLAPS HOPPER PLASTIC, FRONT, MIDDLE HOPPER FRONT SIDE PLASTIC HOPPER PLASTIC PANEL MOUNTING STRIP RETAINER, FRONT SIDE LOWER PLASTIC RETAINER, HOPPER SIDE RUBBER FLAP 2 4

8 50-K-50TKZ8Y to Page 5 Push Beam and Sight Gauge

9 50-K-50TKZ8Y to Page 6 Push Beam and Sight Gauge BOM ID Part Number Description Quantity Push Beam Bracket Push Beam Pivot Bushing Push Beam Weldment Push Roller Shaft Push Roller Assembly Push Roller Replacement 4 Bearing Sight Gauge Rod Guide Arm Sight Gauge Sight Gauge Ext Tube 2 6

10 50-K-50TKZ8Y to Page 7 Engine Compartment

11 50-K-50TKZ8Y to Page 8 Engine Compartment BOM ID Part Number Description Quantity Hopper Cylinder Strap Propane Tank Propane Tank Engine Compartment Access Panel Work Lights Battery Bracket Station Valve Manifold Tube Hydraulic A2 to Left Outside Tube Hydraulic B2 to Left Inside Tube Hydraulic A4 to Right Outside Tube Hydraulic B4 to Right Inside Section Valve Bank 8

12 50-K-50TKZ8Y to Page 9 Hood Assembly

13 50-K-50TKZ8Y to Page 0 Hood Assembly BOM ID Part Number Description Quantity RAIN CAP HINGE WELDMENT HOOD GRAB HANDLE LOCKING HANDLE INSULATION MOUNTING BALL STUD 2 0

14 50-K-50TKZ8Y to Page

15 50-K-50TKZ8Y to Page 2 BOM ID Part Number Description Quantity Grab Handle Dash Weldment Indicator Light Key Switch Gauge Hour Meter Gauge Volt Meter Gauge Oil Pressure Gauge Coolant Temperature Gauge Fuel Level Box Fuse and Relay Plastic Disc Bearing Aluminum Gear Steering Lever Steering Knob Switch (Horn, Reverse Conveyor) Switch On/Off Switch Auger and Conveyor Controls 8 (Not Shown) Cable Drive 2 (Not Shown) Throttle Cable (Not Shown) Connector Auto Auger 2 (Not Shown) Circuit Breaker 20amp 0 (Not Shown) Relay 2v 5 Terminal 2 2

16 50-K-50TKZ8Y to Page 3 Engine Assembly

17 50-K-50TKZ8Y to Page 4 Engine Assembly BOM ID Part Number Description Quantity Fan Blade Serpintine Belt Water Pump Alternator Starter Engine Mount Bracket Long Engine Mount Rubber Isolator Engine Mount Short B Auxiliary Pump B Filter Oil B Filter Fuel Throttle Cable Bracket Plate Pump Mount Assy (includes coupling plate) Tandem Drive Pump Tandem Pump Exhaust Pipe (Not Shown) Sending Unit Oil Pressure (Not Shown) Sending Unit Coolant Temp 4

18 50-K-50TKZ8Y to Page 5 Engine Cooling Assembly

19 50-K-50TKZ8Y to Page 6 Engine Cooling Assembly BOM ID Part Number Description Quantity Fan Fan Shroud B Radiator Radiator Baffle Hydraulic Oil Cooler Forward Radiator Mount Rear Radiator Mount Lower Radiator Mount Rubber Isolator Radiator Shaft Mount Louver 6

20 50-K-50TKZ8Y to Page 7 Air Intake Assembly

21 50-K-50TKZ8Y to Page 8 Air Intake Assembly BOM ID Part Number Description Quantity Air Cleaner Bracket Engine Intake Rubber Elbo Hose Clamp Air Box Rubber Elbo Reducer Intake Pipe Air Box Assembly Coupler Air Box to Hood Hose Clamp 2 (Not Shown) Filter Main Air (Not Shown) Filter Precleaner Air 8

22 50-K-50TKZ8Y to Page 9 Hydraulic Oil Tank

23 50-K-50TKZ8Y to Page 20 Hydraulic Oil Tank BOM ID Part Number Description Quantity 050D0344 Hose Reel Wash Down 2 0D023 Pump Wash Down 3 02D069 Filter Hydraulic D092 Hydraulic Filter Head 5 02D0233 Filter Head 6 060D0069 Hydraulic Cap Locking 7 060D0066 Sight Gauge 8 092D20426 Hydraulic Tank Weldment 20

24 50-K-50TKZ8Y to Page 2 Fuel Tank

25 50-K-50TKZ8Y to Page 22 Fuel Tank BOM ID Part Number Description Quantity Cap Fuel Locking Sender Fuel Fuel Pick up Tube Fuel Tank Weldment 22

26 50-K-50TKZ8Y to Page 23 Wash Down Tank

27 50-K-50TKZ8Y to Page 24 Wash Down Tank BOM ID Part Number Description Quantity Cap Wash Down Locking Wash Down Pick up Tube Wash Down Tank 24

28 50-K-50TKZ8Y to Page 25 Flight Chain Deck

29 50-K-50TKZ8Y to Page 26 Flight Chain Deck BOM ID Part Number Description Quantity 092D24200 Flight Chain Deck 2 092D24230 Center Cover Flight Chain 3 092D2429 Left Hand Wear Plate 4 092D2428 Right Hand Wear Plate 5 093D02 Flight Chain Assembly D2420 Cover Front Conveyor 7 092D0033 Cover Conveyor Sides 2 26

30 50-K-50TKZ8Y to Page 27 Flight Chain Idler Components

31 50-K-50TKZ8Y to Page 28 Flight Chain Idler Components BOM ID Part Number Description Quantity Weldment Flight Chain Adjusting 2 Plate Sprocket 7 tooth Bearing Flight Chain Tube Shaft Flight Chain Idler Key way.375in x.750in Cap Spacer Flight Chain Flight Chain Tube 2 28

32 50-K-50TKZ8Y to Page 29 Flight Chain Drive Components

33 50-K-50TKZ8Y to Page 30 Flight Chain Drive Components BOM ID Part Number Description Quantity Flight Chain Hydraulic Motor Flight Chain Motor Mount Coupling 508F.75in Chain Coupling Sprocket 7 tooth Flight Chain Flight Chain Drive Shafts Flight Chain Bearings Flight Chain Tube Spacer End Cap 2 30

34 50-K-50TKZ8Y to Page 3 Left Drive Track Assembly

35 50-K-50TKZ8Y to Page 32 Left Drive Track Assembly BOM ID Part Number Description Quantity EX Track Chain Assembly A Drive Sprocket Screed Arm Mount Plate Planetary Undercarriage Weldment LH Drive Motor Drive Motor Cover Drive Motor Hydraulic Tube Track Roller Small Track Roller Large Track Tension Cylinder Track Idler (Not Shown) EX Track Pad (Individual) 30 (Not Shown) Track Connecting Pin (Not Shown) Bolt Track Pad 20 (Not Shown) Nut Track Pad 20 32

36 50-K-50TKZ8Y to Page 33 Right Drive Track Assembly

37 50-K-50TKZ8Y to Page 34 Right Drive Track Assembly BOM ID Part Number Description Quantity EX Track Chain Assembly Tow Arm Mounting Plate A Drive Sprocket Planetary Undercarriage Weldment RH Drive Motor Drive Motor Cover Drive Motor Hydraulic 2 Tube Track Roller Small Track Roller Large Track Tension Cylinder Track Tension Idler (Not Shown) EX Track Pad (Individual) 30 (Not Shown) Track Connecting Pin (Not Shown) Bolt Track Pad 20 (Not Shown) Nut Track Pad 20 34

38 50-K-50TKZ8Y to Page 35 Screed Arm Components

39 50-K-50TKZ8Y to Page 36 Screed Arm Components BOM ID Part Number Description Qty Screed Depth Handle Screed Arm RH Screed Arm LH Extension Height Adjustment Threaded Extension Height Hex Rod Extension Height Block Spacer Extension Height Bearing Handle Ratcheting Handle 4 (Not Shown) Screed Lift Hydraulic Cylinder 2 36

40 50-K-50TKZ8Y to Page 37 Main Screed Assembly

41 50-K-50TKZ8Y to Page 38 Main Screed Assembly BOM ID Part Number Description Quantity Screed Bottom Walk Board Extensions Lower Walk Board B Ratchet Jack Upper Walk Board Screed Depth Handle 2 Receiver Screed Depth Receiver 2 Pin Bushing Tower Adjusting Bolt Tower Adjusting Plate Nut Tower Adjusting Pivot Rod Match Height Link Linke Slope Screed Tower Link Extension Hydraulic Cylinder Screed Stabilizer (Not Shown) Vibrator Electric 38

42 50-K-50TKZ8Y to Page 39 Upper Auger Assembly

43 50-K-50TKZ8Y to Page 40 Upper Auger Assembly BOM ID Part Number Description Quantity Auger Motor Auger Mounting 2 Bracket Upper Auger RH Upper Auger LH Auger Support Assembly Bearing Replacement Auger Mounting Plate RH Auger Mounting Plate LH 40

44 50-K-50TKZ8Y to Page 4 8 Left Extension Assembly

45 50-K-50TKZ8Y to Page 42 Left Extension Assembly BOM ID Part Number Description Quantity Extension Guide Rod Hose Clamp Sonic Sensor Sonic Sensor Mount Extension Weldment LH Extension Wear Plate Propane Tube Auger Motor Auger Motor Mount Auger Assembly LH Auger Bearing (bearing replacement) Auger Hanger Assembly (includes bearing) Sprocket (Not Shown) Electrical Cord Auger Sensor 42

46 50-K-50TKZ8Y to Page 43 Right Extension Assembly

47 50-K-50TKZ8Y to Page 44 Right Extension Assembly BOM ID Part Number Description Quantity Extension Guide Rod Hose Clamp Sonic Sensor Sonic Sensor Mount Extension Weldment RH Extension Wear Plate Propane Tube Auger Motor Auger Motor Mount Auger Assembly RH Auger Bearing (bearing replacement) Auger Hanger Assembly (includes bearing) Sprocket (Not Shown) Electrical Cord Auger Sensor 44

48 50-K-50TKZ8Y to Page 45 Left End Gate Assembly

49 50-K-50TKZ8Y to Page 46 Left End Gate Assembly BOM ID Part Number Description Quantity End Gate Shoe LH End Gate Lower Weldment Threaded Rod End Gate Height Spring End Gate Adjustment Nut Handle Ratcheting Threaded Rod End Gate Pivot 8 (Not Shown) Complete Assembly Endgate LH 46

50 50-K-50TKZ8Y to Page 47 Right End Gate Assembly

51 50-K-50TKZ8Y to Page 48 Right End Gate Assembly BOM ID Part Number Description Quantity End Gate Shoe RH End Gate Lower Weldment Threaded Rod End Gate Height Spring End Gate Adjustment Nut Handle Ratcheting Threaded Rod End Gate Pivot 8 (Not Shown) Complete Assembly Endgate RH 48

52 50-K-50TKZ8Y to Page 49 Screed Heat Components No Exploded View Available 49

53 50-K-50TKZ8Y to Page 50 Screed Heat Components BOM ID Part Number Description Quantity Screed Heat Control System Assembly Propane Burner Hot Surface Ignitor Hand Torch Assembly Control box (Enclosure only) Time Delay Relay 7 -E04 2v Relay Toggle Switch On/Off Indicator light Wire Harness Propane Regulator 50

54 THIS PAGE LEFT BLANK INTENTIONALLY

55 Schematics

56 50-K-50TKZ8Y to Page 53 Electrical Schematic 53

57 50-K-50TKZ8Y to Page C, 550D, 690F, 690G, 550E MAULDIN PAVING PRODUCTS PROPANE SCREED IGNITON SYSTEM EL

58 50-K-50TKZ8Y to Page 55 Hydraulic Schematics 55

59 50-K-50TKZ8Y to Page C HYDRAULIC CIRCUIT MAULDIN PAVING PRODUCTS HYDRAULIC 550 C HY

60 CALDER BROTHERS CORPORATION (LIMITED) PRODUCT WARRANTY Calder Brothers Corporation warrants that the Paver, Roller, Tank or Grader under this program will be free from defects in material and workmanship for a period of(2) twelve months from the date of installation. Written notice of any claimed defect must be given to Calder Brothers Corporation within the warranty period and within (30) thirty days after such defect is discovered. Liability under this warranty is limited to replacing or repairing at Calder Brothers Corporation election, any part or parts deemed defective after examination by Calder Brothers Corporation or an Authorized Service Representative via prepaid transportation for which is found to be defective, will be repaired or replaced and returned to the customer via prepaid surface transportation within the United States. Should any part be found not defective, inspection and handling may be charged to the customer by Mauldin or an Authorized Service Representative. EXCLUSIONS: This warranty does not apply to routine wearable parts of the Mauldin machine such as seals, points, plugs, hoses or similar items. This warranty does not extend to any machine or part replaced or repaired under this warranty. This warranty does not cover any repair or replacement labor or any part of parts found defective after examination by Mauldin or an Authorized Service Representative. This warranty does not apply to defects caused by casualty or unreasonable use, including faulty repairs by others and failure to provide reasonable and necessary maintenance. THIS WARRANTY SET FORTH HEREIN IS IN LIEU OF AND EXCLUDES ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARISING BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND CUSTOMER WAIVES ANY OBLIGATION OF LIABILTY OF MAULDIN ARISING IN TORT OR STRICT LIABILITY IN TORT, OR FOR LOSS OR USE, REVENUE OR PROFIT WITH RESPECT TO MAULDIN MACHINE AND/OR PARTS FOR ANY LIABILTY OF CUSTOMER TO ANY THIRD PARTY, OR FOR OTHER DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES. I have read and fully understand the warranty policy above. Customer CALDER BROTHERS CORPORATION Witness

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