MIL-DTL-26500, Pyle. Amphenol. Aerospace. Amphenol

Transcription

1 ML-DL-, New/Featured LE OF CONEN ML-DL-, Product ntroduction and Descriptions, Features, pecifications , 398 nsert s, lternate , 400 ML-DL- luminum/tainless teel tyles: hreaded & ayonet Quick Reference Charts Ratchet Lock Quick Reference Charts How to Order, hreaded/ayonet, Military & Commercial , 404 quare Flange Mounted Receptacle, hreaded M24264, ZZY ingle Hole (D-hole) Mounted Receptacle,hreaded M24265, ZZY traight Plug, hreaded M24266, ZZY quare Flange Mounted Receptacle ayonet, M24264, ZZW ingle Hole (D-hole) Mounted Receptacle, ayonet M24265, ZZW traight Plug, ayonet M24266, ZZW Ratchet Lock Plug/ Non-Decoupling Plug, ZZY Ratchet Lock Plug/ Non-Decoupling Plug, Mating Flange Mounted Receptacle ZZY ML-DL- Firewall K tainless teel tyles: hreaded & ayonet Quick Reference Charts How to Order Firewall K How to Order Firewall K, oeing pecifications quare Flange Mounted Receptacle, Firewall M2763K, FPK hreaded M2763K, FYL ayonet ingle Hole (D-hole) Mounted Receptacle Firewall M2764K, FPK hreaded M2764K, FYL, ayonet traight Plug, Firewall M2765K, FPK hreaded M2765K, FYL, ayonet Ratchet Lock Plug, Firewall M2765K, FPK hreaded ML-DL-, 48 eries nterconnect Products: Receptacle hort kirt and Commerical Design with PC ail s Wire plice ML-DL- Hermetic Receptacle tyles: ZZL/ZZ Hermetic Receptacles (three styles) hreaded or ayonet s & hielded Coaxial s, erminating ools, ssembly nstructions, Cable upports, Dummy Receptacles, Protection Caps ssembly nstructions/ ML-DL-, ypical Markets: Military & Commercial viation emperature pplications Meets oeing pecifications Missiles & Ordnance for more information at

2 ML-DL-, Product ntroduction and J Herm/eal EM Filter ransient peed s ack- s L quality and dependability are the earned reputations of the / eries of connectors designed to meet the specification requirements of ML-DL-. erving such diverse fields as avionics, missile systems, aircraft general-purpose applications, aircraft engines and firewalls. / ML-DL- are medium sized connectors with a rugged design, lightweight construction and continuously dependable performance. his product family provides the following design features and options: luminum - Military es R and G; Proprietary (ZZY, ZZW) General purpose, environmentally resistant hreaded or bayonet coupling quare flange or single hole receptacles, and straight plug shell styles lack anodize non-conductive finish for class R and a conductive finish in class G that provides a minimum resistance path through the shell for grounding purposes nuts are hard coat treated for added protection against wear Rear accessory threads accommodate standard M2729 series cable supports or related accessory hardware tainless teel - Military E; Proprietary (ZZY, ZZW) Machined from 300-series stainless steel providing superior strength and wear characteristics hreaded or bayonet coupling s experience a less than 0% loss in yield strength at elevated temperatures, 204 C (399 F) hardware resists corrosion for the life of the connector without the need of additional finishes ame shell styles offered as in aluminum Variety of stainless steel accessories are available Firewall Military K; Proprietary (FPK, FYL) Meets the fireproof requirements of ML-DL-505, K hreaded or bayonet coupling FPL - threaded coupling; same as FPK; used on Lockheed ircraft FP5K - threaded coupling; same as FPK; qualified for General Electric Non-magnetic stainless steel shells designed for superior strength and elevated temperatures up to 460 F for extended periods ame shell styles as stainless steel and aluminum versions 48 eries Receptacle hort kirt - special application connector Low profile design for restricted installation requirements Wire plice Connector pace saving, single contact, wire splice module Hermetic - Military H; Proprietary (ZZL, ZZ) ee page 42 for brief description ee page 42 for hermetic insert availability Consult for availability and ordering information. s and for ML-DL- connectors E qualified contacts and special application contacts including thermocouple, printed circuit board and shielded/coaxial types oeing specification contacts luminum and stainless steel cable supports; aluminum dummy receptacles crimping/ installation/removal tools for 48 series and -National ML-DL- series Commercial Design with PC ail s ingle piece insert construction PC ail s pecial shell geometries For high volume cost sensitive applications 396 for more information at

3 ML-DL-, Features and Descriptions / ML-DL- are qualified to Military pecification ML-DL-, as well as numerous high performance customer specifications. hese connectors are available in aluminum or stainless steel shells, with bayonet or threaded coupling, and are qualified to meet the specifications of the following ML-DL- classes: ML-DL- es R: (Environmental Resistant) / eries es Hardware Description luminum lloy Finish lack nodize G M luminum lloy Chromium E R tainless teel Passivated K Firewall FPK/FYL tainless teel Passivated H Hermetic HC CR/tainless teel Various Crimp s Rear-insertable, front-releasable, crimp style contacts are machined from a copper alloy material, plated gold over nickel, and are qualified to specification E J Herm/eal peed s s are crimp terminated outside the connector assembly and inserted into the appropriate cavity by means of a hand tool. ocket contacts utilize a multi-tined construction and feature a C spring which grips the tines, and ensures consistent and repetitive insertion/ withdrawal forces. tines are protected by a stainless steel shroud. n optional pencil-clip thermocouple socket design is also offered. ee page 422 for more information on thermocouple contacts. lternate ll ML-DL- eries Connector shells can be furnished with normal or any of five alternate key positions. (ee page 400). Each plug shell has a master key and four alternate keys. he position of the alternate keys in relation to the fixed master key determines the key identification. nserts are bonded to the shell in relation to the master key, thus allowing positive protection against mis-mating when differing circuits exist side by side. Connector ealing he insert design utilizes a combination of resilient and rigid insulators to offer a connector with total sealing capabilities. onded interfaces between the resilient and rigid dielectric components eliminate air voids and thus protect the connector from potential degradation due to moisture and altitude conditions. n Firewall K connectors, the resilient insert forms the primary contact seal and is bonded to a molded ceramic rigid insert. he insert assembly is physically bonded and mechanically retained to the inside surface of the stainless steel shell, providing a void-less, mono-block configuration impervious to adverse environments. pressure seal at the connector interface is accomplished through the aid of a coupling device which compresses the front resilient insulations and thus offers a seal around each contact which prevents the passage of air or moisture through the contact cavity. ack resilient insulators are designed with a triple sealing grip at each wire hole to offer positive sealing and prevent wicking of moisture through the connector without the use of external clamping rings or adapters. n addition, a dynamic O ring seal engages the front of the plug shell when connectors are mated and offers yet another barrier to moisture and containments. Fluid/emperature Resistance he fluorosilicone compound elastomer, developed by -National, exceeds all specification requirements and provides excellent resistance to tear, compression set, fluids, and high temperatures. / s fluorosilicone compound offered in R, G, E and K is capable of reliability resisting: - ML-H-5606 hydraulic fluid - ML-L-9236 lubricating oil - ML-L-7808 and ML-L lubricating oils - ML-J-5624 (JP-5) jet fuel - Glycol - lkaline cleaning solutions of ph 0 or higher. est methods are as defined in ML-DL- specification. lternate compounds have been developed by -National to solve unique user requirements not addressed by the specifications. have the capability of resisting high ambient temperatures up to 200 C (392 F) for long periods of time, thus contributing to an extended connector life. will withstand a combined ambient and internal temperature due to thermal rise of current carrying capacity of 238 C (469 F). / Firewall, K, connectors have the inherent ability to resist high temperatures up to 460 F (total temperature) for extended periods of time and can resist short time exposures (20 minutes) to prevent passage of a direct 2000 F flame. EM Filter ransient L ack- s for more information at

4 ML-DL-, pecifications J Herm/eal E REQUREMEN MLRY PECFCON PYLE CONNECOR CPLE ir Leakage (es E, G, R & K) cu. inch per hr. max. -55 C (-67 F) Comply ltitude mmersion (es E, G, R & K) Retention (es E, G, R & K) ea level inch of mercury, 3 cycles (R 5000 megohms hi-pot 500 volts-submerged) 20 contact 20 lbs. min. 6 contact 25 lbs. min. 2 contact 30 lbs. min. Comply Exceeds specifications Collet Retention No requirement Without damage to the collet or its retention 20 means: 75 lbs. min lbs. min 2 60 lbs. min. peed s EM Filter ransient nsertion Force (es E, G, R & K) Forces Fluid Resistance (es E, G, R & K) ll size contacts 0 lbs. max. orque required to couple and uncouple mating plugs and receptacles is not to exceed the values listed: size orque inch lbs hrs. immersion in ML-H-5606 hydraulic fluid and ML-L-9236 lubrication oil. Must meet hi-pot. Comply Comply 20 hrs. min., fully functional physically and electrically after immersion. No deteriora tion of resilient material. Ground Resistance ( G).250 ohms backshell of plug to rear of receptacle flange. Comply Potential (es E, G, R & K) 500 VRM mated & unmated at sea level 000 VRM mated to 0,000 ft. altitude Exceed with ample margin of safety. nsert Retention (es E, G, R & K) 75 psi. from either direction for 5 seconds. Exceeds specifications. nsulation Resistance (es E, G, R & K) 2 C (70 F), 5000 megohms between adjacent contacts and any contact and shell. Exceeds specifications Low emperature (es E, G, R & K) Magnetic Permeability (es E, G, R & K) -55 C (-67 F) Comply 2 mu. maximum Comply 505 ack- s L Moisture Resistance (es E, G, R & K) 000 megohms min. per ML-D. 202 method 06 Comply Ozone Exposure (es E, G, R & K) 0.0 to.05% ozone exposure Comply Physical hock (es E, G, R & K) and & Dust Exposure (es E, G, R & K) emperature Life (es E, G, R & K) hermal hock (Mated) (es E, G, R & K) Vibration (es E, G, R & K) 50 G s, 3 axis, per ML-D-202, method 23, test condition C, wired to monitor microsecond discontinuity. No requirement. Connector fully functional for 000 hours at 200 C (392 F) ambi ent internal temperature 238 C (460 F) Cycled five times from -55 C to 260 C, held for 30 minutes at each temperature and transferred to the other in 2 minutes or less, with no evidence of damage. ML-td. 202 method 204 condition D at R.., -55 C (-67 F) and +200 C (+392 F). Flame Resistance ( K) Performance requirements of Paragraph Fireproof ( K of ML-DL-505D) Comply Meet ML-E-5272 condition Comply Comply Comply - monitored for a max. of micro second discontinuity. Exceeds specifications 398 for more information at

5 ML-DL-, nsert s Front Face of Pin nsert or Rear Face of ocket nsert llustrated cavities are identified with a spiral guide line indicating cavity sequence. he first and last cavities are numbered and every tenth cavity is bracketed. ymmetrical about center line nsert H 0-02** 0-05 H 0-20 H 2-03 KH 2-2 H K ervice Rating Number of s J Herm/eal hielded Coaxial peed s EM Filter ransient nsert 4-07 KH KH 6-0 KH 6-24 KH 8-08 KH KH ervice Rating Number of s hielded Coaxial nsert 8-3 KH ** ervice Rating Number of s L ack- s Non-M Configurations. K designates Firewall K inserts. H designates Hermetic inserts. CONC LEGEND for more information at

6 ML-DL-, nsert s lternate J Herm/eal peed s Front Face of Pin nsert or Rear Face of ocket nsert llustrated cavities are identified with a spiral guide line indicating cavity sequence. he first and last cavities are numbered and every tenth cavity is bracketed. ymmetrical about centerline nsert 22-2 K 22-9 KH ervice Rating Number of s EM Filter ransient nsert KH K 24-43** ervice Rating Number of s ack- s L nsert K K ervice Rating Number of s Non-M Configurations. K designates Firewall K inserts. H designates Hermetic inserts. lternate Positions of s LERNE POLRY KEYWY RRNGEMEN ( sizes 2, 4, 6, 8, 20, 22, 24, 28) View of front face of receptacle shell. ngles are counter-clock wise from N keyway. For plug shell, the key locations are clock wise when viewed from front of plug. For For 8 and 0 Position 2, 4, 6, 8, 20, 22, 24 and 28 C D C D Normal Y or 0* * Y is used for all Military part number call-outs - aluminum/stainless steel and firewall; 0 is used for / part number call-outs - aluminum/stainless steel only. (ee how to order pages 403, 404 and 44). CONC LEGEND Positions C Master Polarizing Keyway hown is Engaging Face View of Receptacle with Keyways (Plug Keys would be Opposite) D 400 for more information at

7 ML-DL-, Quick Reference Charts HREDED COUPLNG PYLE ZZY M2426X( )XX tyle (tainless teel pictured) quare Flange Mounted Receptacle hreaded ingle Hole (D-Hole) Mounted Receptacle hreaded traight Plug hreaded YONE COUPLNG PYLE ZZW M2426X( )XX tyle (tainless teel pictured) asic Performance Level General Purpose, Environmental Resistant uperior trength, Corrosion Resistance up to 204 C (399 F) General Purpose, Environmental Resistant uperior trength, Corrosion Resistance up to 204 C (399 F) General Purpose, Environmental Resistant uperior trength, Corrosion Resistance up to 204 C (399 F) asic Performance Level Hardware Description* * asic Part Number** luminum Military R or G M24264(R or G)XXXX or M eries ZZY-( or M)X-7XX tainless teel Military E M24264EXXXX R eries ZZY-RX-7XX luminum Military R or G M24265(R or G)XXXX or M eries ZZY-( or M)X-5XX tainless teel Military E M24265EXXXX R eries ZZY-RX-5XX luminum Military R or G M24266(R or G)XXXX or M eries ZZY-( or M)X-0XX tainless teel Military E M24266EXXXX Hardware Description* R eries * ZZY-RX-0XX asic Part Number** J Herm/eal peed s EM Filter ransient quare Flange Mounted Receptacle ayonet ingle Hole (D-Hole) Mounted Receptacle ayonet General Purpose, Environmental Resistant uperior trength, Corrosion Resistance up to 204 C (399 F) General Purpose, Environmental Resistant uperior trength, Corrosion Resistance up to 204 C (399 F) luminum tainless teel luminum tainless teel Military R or G or M eries Military E R eries Military R or G or M eries Military E R eries M24264(R or G)XXXX ZZW-( or M)X-7XX M24264EXXXX ZZW-RX-7XX M24265(R or G)XXXX ZZW-( or M)X-5XX M24265EXXXX ZZW-RX-5XX traight Plug ayonet General Purpose, Environmental Resistant uperior trength, Corrosion Resistance up to 204 C (399 F) N designates not available * ee how to order, page 403, for further description of hardware classes. ** ee how to order, page 403, to complete part numbers. luminum tainless teel Military R or G or M eries Military E R eries M24266(R or G)XXXX ZZW-( or M)X-0XX M24266EXXXX ZZW-RX-0XX L ack- s for more information at

8 ML-DL-, Quick Reference Charts J RCHE LOCK PLUG, YONE PYLE ZZY tyle (tainless steel only) Ratchet Lock Plug Non-Decoupling asic Performance Level uperior trength, Corrosion Resistance up to 204 C (399 F) Employs ratchet feature in last 20 of rotation to eliminate need for safety-wiring Hardware Description* tainless teel only * R eries (Commercial only) asic Part Number** ZZY-RX-2XX Herm/eal peed NNDC Plug New Non-Decoupling uperior trength, Corrosion Resistance up to 204 C (399 F) tainless teel only R eries (Commercial only) ZZY-RX-3XX s * ee how to order, page 403, for further description of hardware classes. ** ee how to order, page 403, to complete part numbers EM Filter ransient RCHE LOCK PLUG & MNG FLNGE MOUNED, HREDED RECEPCLE PYLE ZZY tyle (tainless steel pictured) asic Performance Level Hardware Description* * asic Part Number** 505 ack- s L Ratchet Lock Plug Non-Decoupling quare Flange Mounted Receptacle hreaded Designed to meet high vibration requirements beyond ML-DL-. Designed to meet high vibration requirements beyond ML-DL-. * ee how to order, page 404, for further description of hardware classes. ** ee how to order, page 404, to complete part numbers. luminum eries ZZY (, D, F, M) X-2 (D, E or F) XX tainless teel R eries ZZY-RX-2 (D, E or F)XX luminum eries ZZY ( or F) X-7(D, E or F) XX tainless teel R eries ZZY-RX-7 (D, E or F) XX 402 for more information at

9 ML-DL-, How to Order hreaded/ayonet Military & Commercial Easy steps to build a part number... Military tyle ervice tep. elect a tyle M24264 M24265 M24266 ype ccessory threads for aluminum and stainless steel hardware differ, and care should be taken in selection of alternate accessory hardware that will conform to the threads noted in the dimensional tables within this catalog. nsert ype lternate M24266 R P 6 quare Flange Mounted Receptacle ingle D-Hole Mounted Receptacle traight Plug tep 2. elect a ervice R G E luminum, non-conductive (black anodize finish) luminum, conductive (chromium finish) tainless steel, Passivated tep 3. elect a tep 4. elect a ype ZZY ZZW hreaded ayonet tep. elect a tyle tep 5. elect an nsert from page 399 & 400 s. First number represents, second number is the nsert. tep 6. elect a ype P Pin s ocket s tep 7. elect an lternate Position of 6, 7, 8, 9, Y (N for Normal) ee page 400. Easy steps to build a part number... Commercial ervice s/ nsert lternate Deviations/ tyle tyle ype Plating pecials ZZY C P 6 D XXX hreaded ayonet tep 2. elect a ervice D F M R luminum, non-conductive (black anodize finish) luminum, O.D. CD/Ni luminum, Clear Cadmium plated luminum, conductive (chromium finish) tainless steel, Passivated tep 3. elect s & No Digit with contacts and cable support C without cable support, with contacts D Without contacts, with cable support O Without contacts or cable support tep 4. elect a tyle 0 traight Plug 2 Non-Decoupling Plug(Ratchet Lock) New Non-Decoupling Plug (NNDC) ( 3 only) 5 ingle Hole Mounting Receptacle 7 quare Flange Receptacle tep 5. elect a tep 6. elect an nsert from page 399 & 400 s. First number represents, second number is the nsert. tep 7. elect a ype P Pin s ocket s tep 8. elect an lternate Position of 06, 07, 08, 09, 0 (Omit for Normal) ee page 400. tep 9. elect a Plating D Gold Rhodium tep 0. Deviation/ pecials Consult for more information. J Herm/eal peed s EM Filter ransient L ack- s for more information at

10 ML-DL-, How to Order Ratchet Lock Plug, Mating Flange Receptacle J Herm/eal EM Filter ransient peed s ack- s L / connectors are specifically designed to meet high vibration requirements above and beyond the specification require ments of ML-DL-. he plug connector features a unique non-decoupling device which offers a ratchet mechanism designed to engage as the threaded connectors approach a bottomed condition. Connector coupling assembly continues to ratchet for approxi mately 20 degrees until the mated connectors reach a complete metal-to-metal bottomed condition. he ratchet device maintains the connectors in a fully coupled condition, thus eliminating the need for safety wiring. dditional features include: Modified accessory thread to accommodate ML-DL back shell hardware. Rear accessory teeth are featured on both the plug and recepta cle shell to assure non-rotation of accessory hardware ntermateable with all ML-DL- threaded connectors of like insert arrangement and key position Easy steps to build a part number... Commercial ZZY ervice s & ccessory nsert lternate Deviations/ tyle tyle tyle ype Plating pecials ZZY C 2 D 4 04 P 06 D tep. elect a tyle hreaded tep 2. elect a ervice D F M R luminum, non-conductive (black anodize finish) luminum, O.D. CD/Ni luminum, Clear Cadmium plated luminum, conductive (chromium finish) tainless steel, Passivated tep 3. elect & ccessory No Digit With contacts and clamp C With contacts O Without contacts tep 4. elect a tyle 2 Non-Decoupling Plug, (Ratchet Lock) 3 New Non-Decoupling Plug (NNDC) ( only) 7 quare Flange Mounted Receptacle tep 5. elect ccessory tyle Rear accessories per ML-DL-83723, D 3 ccessory errations. Rear accessories per M 355 E (360 ccessory errations) Rear accessories per M 355 with EM and F (360 ccessory errations) ccessory threads for aluminum and stainless steel hardware differ, and care should be taken in selection of alternate accessory hardware that will conform to the threads noted in the dimensional tables within this catalog. tep 5. elect a tep 6. elect an nsert from Page 399 & 400 First number represents, second number is the nsert. tep 7. elect a ype P Pin s ocket s tep 8. elect an lternate Position of 06, 07, 08, 09, 0 (Omit for Normal) ee page 400 tep 9. elect a Plating D Gold plate per ML-DL Rhodium plate per ML-DL tep 0. Deviations/pecials Consult for more information. 404 for more information at

11 M24264, ZZY, ML-DL- quare Flange Mounted Receptacle, hreaded.25/.6 ZE 8 O 22.54/.45 ZE 24 & 28 (4 HOLE) Part # o complete see how to order page 403. Commercial tyle Y ervice R HRED s &.375 MX..075 ± Military tyle tyle M HRED.25 MX. PNEL HCKNE.062 ±.00 Z ervice ype nsert ype NLE EEL ZZY-RX-7XX eries M24264EXXXX Military E lternate M24264 E, R, G XX XX X X nsert ype lternate Plating Deviations/ pecials ZZY X X 7 XX XX X X X XXX J Herm/eal peed s.25/.6 ZE 8 O 22.54/.45 ZE 24 & 28 (4 HOLE) Y R HRED.375 MX..285 ± ±.00 M HRED.25 MX. PNEL HCKNE Z LUMNUM ZZY-XX-7XX eries M24264RXXXX Military R and G EM Filter ransient M Cable upport hread teel N-2 lum. UNEF-2 Modified luminum Connector Weight (lbs.) max including s Pin nsert ocket nsert R hread Flange Width ±.005 Mounting Hole Centers ±.005 Y ack Mount Min. Hole Z Front Mount Min. Hole 08** N N N N N designates not available. ** Not available in tainless teel. Not available in luminum. ll dimensions for reference only. 505 L ack- s for more information at

12 M24265, ZZY, ML-DL- ingle Hole (D-Hole) Mounted Receptacle, hreaded J Herm/eal peed s Part # o complete see how to order page 403. Commercial tyle ervice s & Military tyle ervice R HRED Z ype.375 MX..075 ± nsert ype lternate M24265 E or R XX XX X X tyle nsert ype lternate Plating Deviations/ pecials ZZY X X 5 XX XX X X X XXX M HRED.062 MN.25 MX. PNEL HCKNE NLE EEL ZZY-RX-5XX eries M24265EXXXX Military E EM Filter ransient Y D FL PNEL CU-OU.375 MX..285 ± LUMNUM ZZY-XX-5XX eries M24265RXXXX Military R 505 ack- s L M Cable upport hread teel N-2 lum. UNEF-2 Modified luminum Connector Weight (lbs.) max including s Pin nsert R HRED Lock Nut Flats ocket nsert R hread Flange Width ±.005 teel lum. Y Dia Mounting Hole Z Flat Mounting Hole 08 N N N N N N N N N N N ** N N N N N N N N N N N N N N N N N N N N N N N N N N N designates not available. ** Not available in tainless teel. ll dimensions for reference only. M HRED.062 MN.25 MX. PNEL HCKNE Rec. min. orque Jam Nut nch/lbs. 406 for more information at

13 M24266, ZZY, ML-DL- traight Plug, hreaded Part # o complete see how to order page 403. Commercial tyle ervice R COUPLNG HRED s & tyle Military tyle.375 MX..075 ±.00 ervice ype nsert ype lternate M24266 E or R XX XX X X nsert ype lternate Plating Deviations/ pecials ZZY X X 0 XX XX X X X XXX J Herm/eal NLE EEL ZZY-RX-0XX eries M24266EXXXX Military E M HRED FEY WRE HOLE (3 LOCON) peed s EM Filter ransient R COUPLNG HRED.375 MX..55 ±.00 M Cable upport hread teel N-2 lum. UNEF-2 Modified luminum Connector Weight (lbs.) max including s Pin nsert Dia. Max Nut R ocket nsert hread teel lum. LUMNUM ZZY-XX-0XX eries M24266RXXXX Military R M HRED FEY WRE HOLE (3 LOCON) Dia ** N N N N N N.623 N designates not available. ** Not available in tainless teel. Not available in luminum. ll dimensions for reference only L ack- s for more information at

14 M24264, ZZW, ML-DL- quare Flange Mounted Receptacle, ayonet J Herm/eal EM Filter ransient peed s Part # o complete see how to order page 403. Commercial tyle ervice s & Military tyle ervice Y 3 PN 20 PR.25/.6 ZE 8 O 22.54/.45 ZE 24 & 28 (4 HOLE) ype nsert.375 MX..075 ± ±.00 ype M HRED.25 MX. PNEL HCKNE lternate M24264 E or R XX XX X X tyle nsert ype lternate Plating Deviations/ pecials ZZW X X 7 XX XX X X X XXX Z NLE EEL ZZW-RX-7XX eries M24264EXXXX Military E.375 MX..075 ± Y Z LUMNUM ZZW-XX-7XX eries M24264RXXXX Military R 505 ack- s L 3 PN 20 PR.25/.6 ZE 8 O 22.54/.45 ZE 24 & 28 (4 HOLE) M Cable upport hread teel N-2 lum. UNEF-2 Modified luminum Connector Weight (lbs.) max including s Pin nsert ocket nsert.78 ±.00 Flange Width ±.005 M HRED.25 MX. PNEL HCKNE Mounting Hole Centers ±.005 Y ack Mount Min. Hole Z Front Mount Min. Hole 08** N ** N N N N N N N N N N designates not available.** Not available in tainless teel. ll dimensions for reference only. 408 for more information at

15 M24265, (ZZW), ML-DL- ingle Hole (D-Hole) Mounted Receptacle, ayonet 3 PN 20 PR Part # o complete see how to order page 403. Commercial tyle ervice Z s &.375 MX..075 ± Military tyle ervice M HRED.062 MN./25 MX. PNEL HCKNE ype nsert ype lternate M24265 E or R XX XX X X tyle nsert ype lternate Plating Deviations/ pecials ZZW X X 5 XX XX X X X XXX NLE EEL ZZW-RX-5XX eries M24265EXXXX Military E J Herm/eal peed s Y EM Filter ransient 3 PN 20 PR D FL PNEL CU-OU.375 MX..285 ±.00 LUMNUM ZZW-XX-5XX eries M24265RXXXX Military R M Cable upport hread teel N-2 lum. UNEF-2 Modified luminum Connector Weight (lbs.) max including s Pin nsert Lock Nut Flats ocket nsert Flange Width ±.005 teel lum. Y Dia Mounting Hole Z Flat Mounting Hole Recom. min. orque Jam Nut Lb. - inches 08** N N ** N N N N N N N N N N N N N designates not available. ** Not available in tainless teel. ll dimensions for reference only. M HRED.062 MN.25 MX. PNEL HCKNE 505 L ack- s for more information at

16 M24266, (ZZW), ML-DL- traight Plug, ayonet J Herm/eal peed s Part # o complete see how to order page 403. Commercial tyle ervice s & Military tyle tyle ervice ype nsert.375 MX. ype lternate M24266 E or R XX XX X X nsert ype lternate Plating Deviations/ pecials ZZW X X 0 XX XX X X X XXX M HRED NLE EEL ZZW-RX-0XX eries M24266EXXXX Military E EM Filter ransient.375 MX..55± LUMNUM ZZW-XX-0XX eries M24266RXXXX Military R 505 ack- s L M Cable upport hread teel N-2 lum. UNEF-2 Modified luminum Connector Weight (lbs.) max including s Pin nsert M HRED Dia Max. Nut ocket nsert teel lum. Dia ** N N N N N N N N N N designates not available. ** Not available in tainless teel. ll dimensions for reference only. 40 for more information at

17 (ZZY), ML-DL- Ratchet Lock Plug, Non-Decoupling Plug Part # o complete see how to order page 404. tyle ervice s & * tyle R COUPLNG HRED.375 MX..05 ± 00 nsert M HRED FEY WRE HOLE (6 LOCON) ype lternate Commercial Plating Deviations/ pecials ZZY X X 2 XX XX X X X XXX ZZY X X 3 XX XX X X X XXX RCHE LOCK PLUG NLE EEL/ LUMNUM ZZY-XX-2XX eries J Herm/eal peed s EM Filter ransient NEW NON-DECOUPLNG PLUG NLE EEL ZZY-RX-3XX eries MX M HRED M hread Cable upport R hread Dia Nut Dia Nut Dia ll dimensions for reference only. 505 L ack- s for more information at

18 ZZY, Ratchet Lock Plug Non-Decoupling Plug Mating q. Flange J Herm/eal Part # o complete see how to order page 404. tyle ervice s & * tyle nsert ype lternate Plating Deviations/ pecials ZZY X X 2 or 3 XX XX X X X XXX MN. FULL HRED M HRED Commercial New Non-Decoupling Plug Mating errations per M355 tainless teel/luminum ZZY- XX-3XXX eries peed s EM Filter ransient MX MX.375 MX. M HRED RCHE LOCK PLUG With ML-DL ccessory errations per M355 tainless teel/luminum ZZY- XX-2XXX eries.30 MN ack- s L.25/.6 ZE 8 O 22.54/.45 ZE 24 & 28 (4 HOLE) M hread Cable upport Dia Max. Nut Plug Dia R hread Flange Width ±.005 Dia Nut Receptacle Mounting Hole Centers ±.005 Y ack Mount Hole (min.) Z Front Mount Hole (min.) 08 N N N N N.820 N N N N designates not available. ll dimensions for reference only. Y R HRED.42 MX. Z M HRED MNG QURE FLNGE MOUNED, HREDED RECEPCLE tainless teel/luminum ZZY-XX-7XX eries 42 for more information at

19 ML-DL-, Firewall K tainless teel hreaded and ayonet HREDED COUPLNG, FREWLL, PYLE FPK, FPL, FP5K, M276X-KXXXX tyle (Firewall stainless steel only) quare Flange Mounted Receptacle hreaded ingle Hole (D-Hole) Mounted Receptacle hreaded traight Plug hreaded Ratchet Locking Plug hreaded asic Performance Level performance. Environmentally sealed. Resists high temperatures up to 238 C (460 F). performance. Environmentally sealed. Resists high temperatures up to 238 C (460 F). performance. Environmentally sealed. Resists high temperatures up to 238 C (460 F). performance. Environmentally sealed. Resists high temperatures up to 238 C (460 F). Hardware Description* K Firewall tainless teel K Firewall tainless teel K Firewall tainless teel K Firewall tainless teel YONE COUPLNG, FREWLL, PYLE FYL, M276X-KXXXX * Military K FPK or FPL or FP5K eries Military K FPK or FPL or FP5K eries Military K FPK or FPL Meets Military K FPK or FPL or FP5K eries asic Part Number** M2763-KXXXX FPK-7( ) or FPL-7( ) or FP5K-7( ) M2764-KXXXX FPK-9( ) or FPL-9( ) or FP5K-9( ) M2765-KXXXX FPK-( ) or FPL-( ) Consult FPK-2( ) or FPL-2( ) or FP5K-2( ) J Herm/eal peed s EM Filter ransient tyle (Firewall stainless steel only) asic Performance Level Hardware Description* * asic Part Number** quare Flange Mounted Receptacle ayonet performance. Environmentally sealed. Resists high temperatures up to 238 C (460 F). K Firewall tainless teel Military K M2763-KXXXX FYL eries FYL-7 ( ) 505 ingle Hole (D-Hole) Mounted Receptacle ayonet performance. Environmentally sealed. Resists high temperatures up to 238 C (460 F). K Firewall tainless teel Military K M2764-KXXXX FYL eries FYL-9 ( ) L ack- s traight Plug ayonet performance. Environmentally sealed. Resists high temperatures up to 238 C (460 F). K Firewall tainless teel Military K M2765-KXXXX FYL eries FYL- ( ) * ee how to order, page 44, for further description of hardware classes. ** ee how to order, page 44, to complete part numbers. for more information at

20 ML-DL-, Firewall, K How to Order - tainless teel, hreaded or ayonet J Herm/eal EM Filter ransient peed s Easy teps to build a part number... Military tyle ervice tep. elect a tyle M2763 M2764 M2765 ype nsert ype lternate Cable upport M2763 K 4 7 P 6 D quare Flange Receptacle ingle Hole Mounting Receptacle traight Plug tep 2. elect a ervice K Firewall - tainless steel, passivated tep 3. elect a tep 4. elect a ype tep 5. elect an nsert on pages 399 & 400 First number represents, second number is the nsert. tep 6. elect a ype P Pin s ocket s tep 7. elect an lternate Position 6, 7, 8, 9, Y (N for Normal) ee page 400. tep 6. elect a Cable upport D P J Long traight (M27658) tandard traight (M27657) Right ngle (M27659) Connector ype tyle hreaded ayonet For Ratchet Lock Plug and New Non-Decoupling Consult Easy teps to build a part number... Commercial nsert ype Less / Plating lternate (Omit for normal) ee page 429 Cable upport Deviations/ pecials FPK D XXX 505 ack- s L FPK FPL tep. elect a tyle FP5K FYL (Firewall, K tyles) hreaded coupling, qualified to ML- DL- and CC63 eries hreaded coupling, same as FPK, but used on Lockheed ircraft hreaded, qualified for General Electric ayonet, qualified to ML-DL- tep 2. elect a ype traight Plug 2 Ratchet Locking hreaded Plug 3 mproved Non-Decoupling Plug 7 quare Flange Receptacle 9 D-Hole Mounting Receptacle tep 3. elect a tep 4. elect an nsert on pages 399 & 400 First number represents, second number is the nsert. tep 5. elect a ype P Pin s ocket s tep 6. elect a / Plating E D No s Rhodium Gold s tep 7. elect an lternate Position 6, 7, 8, 9, Y (N for Normal) ee page 400. tep 8. elect a Cable upport D Long traight P tandard traight J Right ngle (Omit for normal) ee page 429 tep 9. Deviations/ pecials Please consult for more information. 44 for more information at

21 ML-DL-, CC63 Firewall, K How to Order- oeing pecifications Easy teps to build a part number... Per oeing Company C oeing ircraft Electrical Connector ype tep. oeing ircraft nsert ype lternate C C 63X 4 06 D oeing ircraft Company tep 2. Electrical Connector E Electrical Connector tep 3. elect a ype 63X Plug, hreaded, Fire arrier 63Y Receptacle, hreaded Fire arrier Plug, hreaded, for use with No E Wire Fire arrier Receptacle, Flange Mount, hreaded, Fire arrier, For use with No F Wire Fire arrier. Note: E & F require W variation on Number. tep 4. elect a tep 5. C o order with D Cable Clamp replace with Letter C tep 6. elect an nsert on pages 399 & 400 First number represents, second number is the nsert. tep 7. elect a ype P Pin s ocket s tep 8. elect an lternate Position 6, 7, 8, 9, Y (N for Normal) ee page 400 J Herm/eal peed s EM Filter ransient L ack- s for more information at

22 J Herm/eal EM Filter ransient peed s Part # o complete see how to order page 44. Commercial Connector ype tyle Military tyle ervice HREDED COUPLNG K tainless teel FPK-7XX eries M2763KXXXX Military K M2763, FPK/FYL, Firewall K quare Flange Mounted Receptacle, hreaded or ayonet ype nsert.25/.6 ZE 8 O 22.54/.45 ZE 24 & 28 (4 HOLE) ype lternate Y Cable upport M2763 K XX or XX X X X tyle nsert ype tyle lternate Cable upport Deviations/ pecials FPK or FYL 7 X XX XX X X X XXX R HRED.375 MX..075 ± M HRED.25 MX. PNEL HCKNE.062 ±.00 Z ack- s L YONE COUPLNG K tainless teel FYL-7XX eries M2763KXXXX Military K M Cable upport hread R hread Flange Width ±.005 Y 3 PN 20 PR.25/.6 ZE 8 O 22.54/.45 ZE 24 & 28 (4 HOLE) Mounting Hole Centers ± MX..075 ± ±.00 Y ack Mount Min. Hole Z Front Mount Min. Hole 08 N N N N N N 0 N N N N N N 2** N N N N N N ** ** N designates not available. ** vailable in hreaded only. ll dimensions for reference only. M HRED.25 MX. PNEL HCKNE Z 46 for more information at

23 M2764, FPK or FYL, Firewall K ingle Hole (D-Hole) Mounted Receptacle hreaded or ayonet Part # *o complete see how to order page 44. Commercial Connector ype tyle.375 MX..075 ±.00 Military tyle ervice ype nsert ype lternate Cable upport M2764 K XX or XX X X X tyle nsert ype tyle lternate Cable upport Deviations/ pecials FPK or FYL 9 X XX XX X X X XXX J Herm/eal M HRED Z M HRED.062 MN/.25 MX. PNEL HCKNE HREDED COUPLNG K tainless teel FPK-9XX eries M2764KXXXX Military K peed s EM Filter ransient Y 3 PN 20 PR D FL PNEL CU-OU.375 MX..075 ±.00 YONE COUPLNG K tainless teel FYL-9XX eries M2764KXXXX Military K M HRED.062 MN./25 MX. PNEL HCKNE 505 M Cable upport hread R hread Flange Width Lock Nut Flats Y Mounting Hole Dia. Z Mounting Hole Flat Recom. min. orque Jam Nut 08 N N N N N N 33 0 N N N N N N 36 2** N N N N N N 00 22** N N N N N N N N N N N N N N designates not available. ** vailable in hreaded only. ll dimensions for reference only. L ack- s for more information at

24 M2765, FPK/PYL Firewall K traight Plug, hreaded or ayonet J Herm/eal EM Filter ransient peed s ack- s L Part # o complete see how to order page 44. Commercial Connector ype M2765, FPK, Firewall K Ratchet Lock Plug, hreaded RCHE LOCK PLUG hreaded K tainless teel FPK-2XX eries M2765KXXXX Military K tyle M Cable upport hread M Cable upport hread Military tyle HREDED COUPLNG K tainless teel FPK-XX eries M2765KXXXX Military K R hread R hread ervice Nut Dia. 2 Dia. ype Nut Dia Dia. 08 N N N N N 0 N N N N N N N N N N ** N.623 ** vailable in hreaded only. Dia. 08 N N N N N N N N nsert MX..250 MX. WHOU WHOU CLE CLMP CLE CLMP.04±.00.04±.00 ype M HRED.035 D. M HRED.035 D. FEY WRE HOLE FEY WRE (6 LOCON) HOLE (6 LOCON) YONE COUPLNG K tainless teel FYL-XX eries M2765KXXXX Military K 2 lternate Cable upport M2765 K XX or XX X X X tyle nsert ype tyle lternate Cable upport Deviations/ pecials FPK or FYL or 2 X XX XX X X X XXX.375 MX. 2 N designates not available. ll dimensions for reference only. R COUPLNG HRED.375 MX..375 MX. M HRED.024±.00 M HRED M HRED FEY WRE HOLE (6 LOCON) 48 for more information at

25 ML-DL- ype 48 eries Receptacle hort kirt Receptacle hort kirt luminum ayonet horter, lighter, and more economical than the standard ML-DL- connector recepta cles, the 48 eries receptacle short skirt comes in two versions: with standard flange and with reduced flange. oth versions are.00 long which is.275 shorter than the length of the standard ML-DL- connector. hey have molded epoxy fiberglass inserts and can operate continuously up to 25 C (257 F), but otherwise they offer the same environ mental sealing, from the panel out, as standard ML-DL- connectors. hey have bay onet coupling and mate with standard ML-DL- plugs. he hard dielectric inserts, with resilient face seal and molded-in gold plated solder cup pin contacts, are available in insert arrangements shown in the chart below..25 D. 4 HOLE.6 C D OLDER CUP, PN YPE CONC, GOLD PLED HRD DELECRC NER WH MOLDED-N CONC D D.067 MX..728 MX..870 MX..00 MX. VLLE WH PN CONC ONLY E D 48 eries J Herm/eal peed s EM Filter ransient Receptacle hort kirt with tandard Flange nsert Part Number* ±.005 ±.005 C Max. D E Max XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX Commercial Design with s: ntermateable with standard plugs Non-removable PC tail contacts pecial shell geometries and clinch nut available ingle piece insert deal for high volume cost sensitive applications Receptacle hort kirt with Reduced Flange nsert Part Number* Max. ±.005 C Max. D E Max XX XX XX * o complete part number: Replace XX with alternate keying positions (omit for normal position). ee page 400. For more information on other / 48 eries products consult L ack- s for more information at

26 ML-DL- ype 48 eries Wire plice Connector J Herm/eal EM Filter ransient peed s pecial pplication Wire plice Connector he 48 eries Wire plice Connector is a low cost, space-saving connector design that can be used for various applica tions. he push-mating/twist-pull-unmating feature provides a simple solution to many design requirements without sacrificing performance. his wire splice connector utilizes a metal retention clip for a single size 6 pin and socket contact. Features and benefits include: Push-mating/twist-pull-unmating Uses standard M39029/3-229 pin and M39029/ socket contacts ncorporates environmental sealing grommet Metal collet retention Uses standard ML-DL- contact removable tools Low cost Weight savings design pace savings design Color coded connector halves - red or blue RECEPCLE.300 MX. D..70 MX..492 REF..658 REF. 48 eries Part Number Receptacle Wire plice 0- Part Number Color 6 Part Number lue Pin ZZL LD ocket ZZL-46-36LD Red ack- s L PLUG UNLOCK RROW (2 PLCE) FOR MNG LGNMEN.658 REF. VEW.70 MX. ROE 45 O UNLOCK.492 REF. RROW (2 PLCE) FOR MNG LGNMEN.300 MX. D. 48 eries Part Number Plug Wire plice 0- Part Number Color 6 Part Number lue Pin ZZL LD ocket ZZL-46-36LD Red 420 for more information at

27 ZZL/ZZ, ML-DL- ype Hermetic (three styles), hreaded or ayonet / is an experienced supplier of highly reliable her metic connectors for the aircraft industry. s ZZL and ZZ series of hermetic receptacles are designed to the requirements of ML-DL-, they are available in stainless steel shells with gold-plated, nickel-iron alloy contacts. Hermetic receptacles are available in shell sizes 8, 0, 2, 4, 6, 8, 22, 24 and 28. he hermetic series is offered in a variety of receptacle shell styles, which include solder mount, square flange and D hole mount. hese connectors can be ordered with either eyelet, solder-well or printed circuit tail pin contacts. Consult for more information on hermetic con nectors, and for optional connector designs. J Herm/eal Easy teps to build a part number for Hermetic... Commercial ZZL ZZ eries ervice tyle nsert lternate Variations ype Plating ZZY C 55 P 6 D H45 tep. elect a eries hreaded ayonet tep 2. ervice HC Hermetic tep 3. elect a tyle 4 older Mount Receptacle 5 ingle Hole Mounting Receptacle 7 quare Flange Receptacle tep 5. elect a tep 6. elect an nsert ee inserts labeled with an H on page 399 & 400 tep 7. elect a ype P Male Pin s with standard gold plate tep 8. elect an lternate Position 06, 07, 08, 09, 0 (Omit for Normal) ee page 400 tep 9. elect a Plating E Eyelet W olderwell Consult for ordering information of printed circuit tail contacts. tep 0. elect a Variation H45 H52 H56 H77 H27 H46 H52 H77 H8 304L tainless teel inned ermination ails ame as standard; gold contacts 304L tainless teel, nconel s ame as H25 except 304L tainless teel 303 tainless teel, 00 Micro-inch Gold 304L tainless teel with ndividual eads, Loose eals 303 tainless teel, Loose eals in Plated s peed s EM Filter ransient L ack- s for more information at

28 s and For ML-DL- J Herm/eal EM Filter ransient peed s ack- s L Crimp s per ML-DL Copper lloy, Gold Plating pec. Number PN CONC in Code M Number / No. 20 M39029/3 627 M P ZZL LD* 6 M39029/3 229 M P ZZL LD* 2 M39029/3 235 M P ZZL LD* * dd H39 for oeing Marking for Pin/ocket, tandard Plating. dd H48 for oeing Marking for Pin/ocket, elect Plate. / pecial pplication s Copper lloy, Rhodium plated s Description Copper lloy/ Rhodium plated Copper lloy/ Rhodium plated Copper lloy/ Rhodium plated / Pin No. s qualified to oeing CC47CN/CP. / ocket No. ZZL L ZZL L ZZL L ZZL-46-36L ZZL L ZZL-42-36L Printed Circuit oard/wire-wrap s variety of different designs are available; please consult for more information. Reel s 2000 contacts per reel (gold or rhodium plated) are available. Consult for more information. ealing Plugs / No. For sealing spare contact holes. ame sealing plug is used in both plug and receptacle. M Number Color Code M Red M lue 2 & # hielded M Yellow # 2 hielded M White pec. Number OCKE CONC in Code M Number / No. 20 M39029/ M ZZL LD* 6 M39029/ M ZZL-46-36LD* 2 M39029/ M ZZL-42-36LD* Material lumel Chromel Constantan lumel Chromel Constantan lumel Chromel Constantan hermocouple s / ocket No. / Pin No. ZZL R ZZL P ZZL N ZZL-406-0R ZZL-406-0P ZZL-406-0N ZZL-402-0R ZZL-402-0P ZZL-402-0N Pencil Clip Design* ZZL-420-0R ZZL-420-0P ZZL-420-0N ZZL-46-0R ZZL-46-0P ZZL-46-0N ZZL-42-0R ZZL-42-0P ZZL-42-0N plit ine Design** ZZY-420-0R ZZY-420-0P ZZY-420-0N ZZY-46-0R ZZY-46-0P ZZY-46-0N ZZY-42-0P ZZY-42-0P ZZY-42-0N ealing Gaskets For use with square flange mounted receptacles. Provide waterproofing and pressure sealing features. / No. 08 ZZL D 0 ZZL-650-0D 2 ZZL-652-0D 4 ZZL-654-0D 6 ZZL-656-0D 8 ZZL-658-0D 20 ZZL D 22 ZZL D Color Code Green White Yellow Green White Yellow Green White Yellow * Pencil clip socket design - see page 397 for description. ** plit tine socket with napkin ring design - see page 397 for description. 422 for more information at

29 hielded/coaxial s For ML-DL- Drawing (ee below and on next page) ype # hielded ype 2 # hielded ype 3 # hielded ype 4 #2 hielded ype 5 #2 hielded hielded Part No./ ype Pin ocket ocket Pin ocket , -54 Pin , -54, -56 ocket Pin ocket Pin ocket , -5 Pin , -5, -53, -54 ocket Pin ocket Cable tripping Dim.*** Crimp ools (Center ) C ool Nest ushing * ** * ** * ** * ** ** ** ** ** * ** ** * ** * Crimp etting Outer Ferrule Crimping ool Cable pplication # #22 WG per ML-C-7078 ype and ML-C KNG RG-74/U, -88/U # RG-6/U, -79/U, -79/U, -87/U # Raychem # RG-80/U, -80/U, -80/U, -95/U # RG-78/U, -78/U, -78/U, -96-U urret Head # * Conforms to ML-C-22520/2 specification. ame as , less positioners. ** M39 tools are inactive for new procurement, but can be used if available. ncluding Hex Die et *** Refer to illustration on page 424 #8, 20, 22 WG per ML-C-7078, ype and ML-C , -20, -22 KNG Extruded Jacket RG-80/U, -80/U, -80/U, -95/U RG-59/U and 2-54 ype J Herm/eal peed s EM Filter ransient ELNG LEEVE CENER PN CONC OCKE ODY EMLY hielded ssembly Procedure tep tep 2 tep 3 lide sealing boot or sleeve and outer ferrule onto cable and strip cable as shown at right. fter stripping, slide spacer over center conductor as shown for ype 2 and ype 3. For ype 3 slide spacer under wire braid. nsert stripped center conductor into contact until wire shows through inspection hole and dielectric (ype, ype 4 and ype 5) or spacer (ype 2 and ype 3) butts against contact. Fully seat contact in nest bushing of crimp tool and crimp in one full stroke. (Follow same crimping procedures except use nest bushing crimping tool from table above). lightly flair out ends of wire braid to facilitate insertion of inner ferrule of body assembly. Do not comb braid. OUER FERRULE ELNG LEEVE CENER OCKE CONC OUER FERRULE PN ODY EMLY tep 4 tep 5 tep 6 tep 7 nstall center contact in body assembly and slide inner ferrule underneath wire braid as shown. Push center contact until it is locked in place in the body assembly. Pull lightly on cable to make sure that contact is securely locked in place. lide outer ferrule over braid and up against body as shown. here should be no slack in the wire braid. Crimp the outer ferrule with proper tool from table above. hen for ype, ype 3 and ype 5 slide sealing sleeve toward contact until sleeve touches outer ferrule. nsert the assembled shielded contact into the connector in the same way as the standard contact using applicable insertion tool (see page 427). his completes assembly for ype, ype 2, ype 3 and ype 5. o complete assembly for ype 4, push sealing boot into connector grommet until O-ring riser of boot snaps into place and seals the assembly. L ack- s for more information at

30 hielded/coaxial s, cont. For ML-DL- J Cable tripping trip cable jacket, braid and dielectric to the dimensions shown in the table on page 423. Make all cuts square and sharp, being careful not to nick braid, dielectric, or center conductor when cutting. f conductor ends fray, twist them to their normal lay. Herm/eal hielded s after Crimping peed C (Refer to stripping dimensions in chart on page 423) s hielded ssembly Procedure, cont. ype 2 ype 3 ELNG LEEVE PCER OUER FERRULE PCER OUER FERRULE ELNG LEEVE OUER FERRULE ELNG LEEVE ELNG OO ELNG LEEVE OUER FERRULE ELNG LEEVE OUER FERRULE 505 L acks 424 ype 5 OUER FERRULE OUER FERRULE OUER FERRULE PCER ED ype 4 ELNG OO EM Filter ransient for more information at OUER FERRULE

31 ssembly nstructions for ML-DL- ermination s should be crimped to the wire with M tandard hand crimping tools or specification automatic crimping machines. When stripping the wire, avoid nicking wires or damaging the insula tion as it is a functional part of the sealing system. Wire tripping Length to to to Follow steps 4, as shown below, for proper contact crimping: J Herm/eal peed s EM Filter ransient. nsert stripped wire into contact pocket until it is visible through inspection hole. 2. Carefully seat contact in crimp tool positioner L ack- s 3. Crimp in one full stroke. (he ratchet will not release jaws until tool has completed stroke). 4. nspect crimp for wire visibility through inspec tion hole. for more information at

32 ssembly nstructions for ML-DL- J Herm/eal peed s nsertion into the Connector he following steps are recommended for assembly. NOE: he Miniature Connector is designed with a unique sealing principle. ssembly of contacts into the connector must be made with reasonable care to avoid damage to the silicone rubber insert.. Lubricate wire cavities in back face of insert with a very thin film of DC-200 ilicone Oil or equal before inserting contacts. 2. Locate contact in insertion tool (as shown in illustration). 3. lign contact with hole in rear face of insert. he alignment of insertion tool with contact must be coaxial with the axis of the connector. When contact has entered rear seal portion of insert, maintain alignment of contact and tool parallel to, and in line with hole. nsert contact to full depth. eating of the contact in the retention collet is audible. he contact insertion force is less than five pounds. 4. Extract insertion tool, keeping it aligned with hole. EM Filter ransient Removal from the Connector contact is removed from the connector insert with the extraction tool as follows: ack- s L Panel Mounting. et the spacer sleeve in the proper position for removal of male or female contact. 2. Place tool over the contact and insert into front face of cavity. he align ment of removal tool with contact must be coaxial with axis of connector. 3. Exert a nominal force axially (from 5 to 0 lbs.) to release retention collet. pacer sleeve will shoulder at front face of insulation when tool is inserted to proper depth. 4. Push extraction plunger to force the contact out of the rear of the insert. 5. Grasp contact or wire at rear face of insert and complete the extraction. 6. Remove extraction tool axially. 7. fter using extraction tool the spacer sleeve should be set forward in last notch to protect the end of the plunger guide. wo receptacle shell styles, flange mount and D-hole mount, are available for panel mounting. ee the applicable drawings for mounting hole dimensions. he square flange receptacle, sizes 0 through 22, is fastened to the panel with four size #4-40 machine screws. he 24 and 28 size shells are fastened with #6-32 machine screws. 426 for more information at

33 erminating ools For ML-DL- nsertion ools / No. nsertion ool Mil. No. Color Code nsertion ool Replacement ip & Pin / Mil. No. No. 20 ZZL-R ML--8969/7-9 Red ZZL-R ZZL-R ML--8969/7-4 lue ZZL-R ZZL-R ML--8969/7-5 Yellow ZZL-R J Herm/eal Removal ools / No. Removal ool Mil. No. Color Code Removal ool Replacement ip / Mil. No. No. 20 ZZL-R M R-20 Red ZZL-R ZZL-R-95-6 M R-6 lue ZZL-R ZZL-R-95-2 M R-2 Yellow ZZL-R peed s EM Filter ransient Crimping ools Crimping ool with ndenters / No. P Mil. No. M22520/-0 ( ) djustable urret / No. P Mil. No. M22520/-02 ( ) Checking Gage for Crimping ool / No. Mil. No. P M22520/ ermination Use table below to determine correct wire stripping length for your wire sizes. When stripping the wire, avoid nicking wires or damaging insulation, as it is a functional part of the sealing system. Wire tripping Length to to to L ack- s ee pages 425 and 426 for assembly instructions for proper contact termination and contact insertion/removal. for more information at

34 erminating ools For 48 eries ML-DL- J Herm/eal Crimping ools for hielded s ool hielded For Crimping Center asic Crimp ool Positioner For Crimping Outer Ferrule asic Crimp ool (Hex dies included) Hex Dimension # hielded Hex # 2 hielded Hex peed s EM Filter ransient nsertion ools ool or Part No. Military Part No M M24566 #2, # hielded M24256R2 #2 hielded ack- s L Removal ools tandard Crimping ool for Power s Part No. Part No. Military Part No M2456R M2456R6 #2, # hielded M2456R2 #2 hielded For more information on other tools available consult. NOE: and tools are interchangeable. asic Crimp ool Military Part No. Use with urret Head M22520/-0 M22520/-02 Color Code Wire 20 Red lue Yellow for more information at