1Rack and Panel Connectors

Transcription

1 Rack and Panel Connectors Table of Contents RINC 600 Connectors Introduction Ordering Information Shell Size Shell Size Shell Size , 7 Contact Inserts and rrangement Codes Inserts for Expanded Beam Fiber Optics Keying , 3 Contact Style/Shell Modification Codes , 5 Crimp, Snap-In Contacts Posted Contacts , 8 COXICON Contacts RINC Size 8 Quadrax Contacts Traffic lert and Collision voidance System (TCS) Connectors and Mode S Transponder Connectors , 25 Single Mod RINC EMI/Ground Spring Recommended Panel Cutouts , 3 ccessories pplication Tooling & Insertion/Extraction Tooling Cross Reference RINC 404 Connectors Introduction Ordering Information One- and Two-Insert Shells Three- and Four-Insert Shells Contact Inserts Modification , 42 Keying (table on page 2 & 3) Custom Order Codes Size 22 Contacts Pin Diameter.030 [0.76] Size 20 Contacts Pin Diameter.040 [.02] Size 6 Contacts Pin Diameter.062 [.58] Size 2 Contacts Pin Diameter.096 [2.39] pplication Tooling & Insertion/Extraction Tooling COXICON Contacts Plugs, Boots and Contacts Contact Inserts for Flexible Flat Cable Flexible Flat Cable pplications Special Shell and Inserts Cross Reference , 54 RINC Connectors Military Cross Reference Rack and Panel Connectors

2 Introduction 2 Product Facts Designed to meet relevant RINC 600 Connector specifications vailable in three sizes Low mating-force contacts suitable for RINC 404 Connectors Full range of contact inserts Specifications Temperature Range -65 C to 25 C Mating and Unmating Forces ( after 3 cycles) Size 27 pounds [20 N] Size 2 60 pounds [267 N] Size 3 05 pounds [467 N] Contact Retention against axial load Size 22 2 pounds [53 N] Size pounds [89 N] Size 6 25 pounds [ N] Size 2 30 pounds [33 N] Coaxial 35 pounds [56 N] (In testing, exposure to rated loads produced no contact damage and resulted in displacement less than.05 [0.38]) Voltage/Current Ratings Contact WG Current () Size Size Size Size Durability 500 cycles min. mating and unmating (In testing, wired mated connectors cycled at a rate slower than 300 cycles per hour, showed no apparent damage or contact resistance greater than rated values) High Temperature Tolerance 000 hours min. at 25 C (Wired, mated connectors) Salt Spray Tolerance s specified by MIL-STD-344, method 00, Condition B Fluid Imperviousness MIL-L ; MIL-H-5606: :3 mix isopropyl alcohol and mineral spirits (Test immersions of mated connectors in these fluids caused no evident deterioration) Vibration and Shock Tolerance Per MIL-STD-344, methods and (Testing to these conditions, including vibration for 8 hours in each of 3 mutually perpendicular axes, caused no visible cracking, breaking or loosening of parts, and no discontinuities exceeding microsecond) Humidity Tolerance Insulation resistance megohm min., -2 hours after exposure to humidity per MIL-STD- 344, Method 002-, Type II; 5000 megohm min. after 24 hours at 25 C. Dielectric Withstanding Voltage (Min.) 500 VC, RMS 60 Hz at sea level; 500 VC, RMS 60 Hz at 50,000 ft. [5240 M] (Testing at rated voltages for 60 seconds produced no flash over and m leakage, max.) Insulation Resistance 000 megohms min. (Test conducted on unmated connector after 30 min. exposure to 20 C 25 C) Contact Resistance Mated pairs tested per MIL-STD-344, Method Technical Document RINC 600 Product Specification RINC 600 Connectors are used in virtually all airframes and today's state-of-the-art avionics equipment. From collision avoidance (TCS, TWS) to in-flight entertainment/networking, new avionics equipment demands higher data transmission rates. Whether it's Fibre Channel, or 00-Base-T or 00-Base-FX Ethernet and beyond, Tyco Electronics has the insert configurations and copper and fiber hardware (Quadrax contacts, RF, and Mini-Expanded Beam Fiber Optics) to meet the need. Standard industry configurations are available. For designs that require custom configurations, Tyco Electronics will work with you to provide the connector solution required. RINC 600 Connectors represent a new generation of standardized rack and panel connectors for aircraft applications. Compared to the preceding RINC 404 standard, the new avionics connectors feature significantly reduced mating forces; increased numbers of contacts in housings proportioned to thinner black-box shapes; and floating, front-release keying. RINC 600 Connectors capitalize on the new design by adding unique features while maintaining intermateability. For instance, MP contact inserts are field replaceable and manufactured to precise tolerances so that when they are installed they are within.006 [0.5] of true position. MP contacts for RINC 600 Connectors are applied with standard crimping tools the same ones used for RINC 404 contacts. utomatic crimping equipment is available for higher productivity and lower applied costs. The benefits of reduced mating forces, averaging.5 ounces [0.42 N] for the old 404 contacts, can be realized in RINC 600 Connectors through fitting of these new, interchangeable contacts. RINC 600 coaxial contacts also are crimp applied for reliable, solder-free installation. It is easy to specify RINC 600 Connectors by descriptive part numbers. n example of a descriptive part number is shown on page 3, with an explanation of each component of the part number and page references for complete information.

3 Descriptive Part Numbering System Use this guide to construct descriptive part numbers for RINC 600 Connectors. Consult the referenced pages for additional information. Materials Shell Die cast aluminum or machined aluminum per STM-B-85 Insert Retention Plates luminum alloy Finish Chemical conversion coating per MIL-C-554, Class or electroless nickel per MIL-C-26074, Class 3 or 4, Grade B Screws and Lockwashers Steel with chromate over zinc or stainless steel Polarizing Keyways Zinc alloy Polarizing Posts luminum alloy or stainless steel Insulators Thermoset or Thermoplastic Ordering Information Sample Descriptive Part Number Series Designation ll RINC 600 Connectors (For Single Mod RINC Connectors, see page 26.) Shell Size/Plating (See pages 4 through 7) Shells With Chromate Conversion Coating E Size Receptacle F Size Plug G Size 2 Receptacle H Size 2 Plug J Size 3 Receptacle K Size 3 Plug Shells With Electroless Nickel Plating EN Size Receptacle FN Size Plug GN Size 2 Receptacle HN Size 2 Plug JN Size 3 Receptacle KN Size 3 Plug NIC66 E 0 Contact Inserts & rrangement Codes (See pages 8 through 0) Describes size, number of contacts, style of contacts and arrangement of inserts. Insert styles are further defined by both Class and Contact Style/Shell Modifications below. Insert arrangement codes are not defined for connectors using either Quadrax or Expanded Beam Fiber Optic inserts. Contact Tyco Electronics for specific part numbers. Class Nonenvironmental, rear release (unsealed inserts) B Environmental, rear release (sealed inserts) C Environmental, rear release without O-ring or sealant around inserts (sealed inserts) F Class C with cantilever style EMI/grounding spring (plug connectors only) G Class with cantilever style EMI/grounding spring (plug connectors only) H Class C with canted coil style EMI/grounding spring (plug connectors only) J Class with canted coil style EMI/grounding spring (plug connectors only) F Nonenvironmental, front release/remove size 22 contacts (other contact sizes rear release/remove) FF Nonenvironmental, all contact sizes front release/remove except size COX remains rear removal Rack and Panel Connectors Keying (See pages 2 and 3) Describes arrangement of keys Contact Style/Shell Modifications (See pages 4 and 5) Describes connector mounting configuration and contact style. The insert style is further modified by the contact style specified. Even when the connectors are ordered unloaded, the appropriate code must be used so that contacts fit properly. Contact Loading 0 Contacts included with connector, as indicated in contact style code above (no digit in this space also indicates connector includes contacts). COXICON contacts must always be ordered separately. Contacts not included with connector; must be ordered separately by MP Part Number. 3

4 Shell Size Receptacle [ ] Sq..22 [3.0] Unsealed Ø.45.5 [ ] [ ] [ ] Insulators [ ] [ ] Keyway #4-40 UNC Insert 6 Plcs [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [.38.65] Typ Plcs. [ ].37 [33.45] Unsealed [ ].05.5 [ ] Plug [ ] [ ] [ ].02 [27.99] Unsealed Ø.45.5 [ ] Insert Retention Plates Insulators [ ] [ ] [ ] #4-40 UNC Insert 6 Plcs [ ] [ ] [ ] Polarizing Posts.98 [30.43] Unsealed [ ] [.9 2.7] [ ] [ ] [ ] [ ] [.40.65] [ ] [ ] [ ] [ ] Sq. Typ [ ] 4

5 Shell Size 2 Receptacle [ ] Sq. Typ. [ ] [ ] [ ].22 [3.0] Unsealed Insulators [ ] [ ] Ø.45.5 [ ] 0 Plcs [ ] [ ] Rack and Panel Connectors Keyway [ ] [ ] [ ] [ ] [.43.68] [ ] Typ. [.40.65].37 [33.45] Unsealed [ ].05.5 [ ] Plug [ ] [ ] [ ] [ ] [ ] Ø.45.5 [ ] 0 Plcs [ ] [ ] Sq. Typ. Insert Retention Plates Insulators.02 [27.99] Unsealed [ ] [ ] [ ] [ ] [ ] Polarizing Posts.98 [30.43] Unsealed [ ] [ ] [ ] [.40.65] Typ [ ] [ ] [ ] 5

6 Shell Size 3 Receptacle [ ] [ ] Sq. Typ..22 [3.0] Unsealed Insulators [ ] [ ] [ ] Keyway [ ] [ ] [ ] [.43.68] Typ. [.40.65] [ ].37 [33.45] Unsealed [ ] [ ] [ ] Ø.45.5 [ ] [ ] [ ].05.5 [ ] 6

7 Shell Size 3 (Continued) Plug [ ] [ ] [ ] [ ] [ ] Insert Retention Plates [ ] [ ] [ ] Insulators.02 [27.99] Unsealed Rack and Panel Connectors [ ] Polarizing Posts.98 [30.43] Unsealed [ ] [ ] [ ] [.40.65] Typ. Ø.45.5 [ ] [ ] [ ] Sq. Typ [ ] [ ] [ ] [ ] [ ] 7

8 Contact Inserts and rrangement Codes Shell Size Note: For Expanded Beam Fiber Optic Inserts, see page. Shell Module or B Shell Module C 4C4 4 Size 5 Metal 30T2 28 Size 22 2 Size 8 (Size 8 Grounded to Shell) Size 22 Shell Size Plug Rear Release/Remove Contacts 5C2 2 Size 6 Size 2 2 Size Size 22 Shell Module or B Shell Module C 4C4 4 Size 5 Metal Size 22 Shell Size Receptacle Rear Release/Remove Contacts 5C2 2 Size 6 Size 2 2 Size 5 Shell Module or B Shell Module C 30T2 28 Size 22 2 Size 8 (Size 8 Grounded to Shell) Size Size 22 Shell Size Receptacle Only Front Release/Remove Size 22 Contacts (Other Size Contacts are Rear Release/Remove) rrangement codes not shown are available upon request. Contact Tyco Electronics. 8 Shell Size rrangement Code Module Module B Module C C BLNK BLNK 3 BLNK 60 BLNK 4 BLNK 60 5C OPEN 60 5C2 7 30T2 30T OPEN OPEN 5C2 05 OPEN OPEN 5C2 OPEN 30T C4 40

9 Contact Inserts and rrangement Codes (Continued) Shell Size 2 or 3 Note: For Expanded Beam Fiber Optic Inserts, see page. Shell Module, B, D or E C2 C C2 2 Size C C2 C2 2 Size 4 2 C4 4 Modified Size Metal 3 T 0T0, 4, 5 0 Size 8 Metal Q, 4 Size 8 Quadrax Metal Size 2 49T2 47 Size 20 2 Size 8 Rack and Panel Connectors Size 20 7C 2, 3 70 Size 22 Size 7C 2, 3 70 Size 22 Size 0 00 Size 22 5 Size 20 5 Size 2 20T2 3, 4 8 Size 22 2 Size 8 (Size 8 Grounded to Shell) Size 22 6 Size 20 5 Size , 3 50 Size 22 T Shell Module C or F 6T6 4, 5, 6 6 Size 8 Metal 3C2, 4 4 Size 20 3 Size 6 4 Size 2 2 Size 5 24T4, 6 20 Size 20 4 Size Size 20 0 Size Size 22 5 Size 6 4 Size Size 22 4 Size 20 Size 6 Note: Engaging faces of receptacle inserts are shown 00, 3 00 Size 22 Q6, 4, 6 6 Size 8 Quadrax Metal Q2, 4, 6 4 Size 20 4 Size 2 3 Size 6 2 Size 8 Quadrax 68Q2, 4, 6 68 Size 22 2 Size 8 Quadrax Notes:. vailable for plug or receptacle with rear release/remove contacts. 2. vailable for plug only with rear release/remove contacts. 3. vailable for receptacle only with front release/remove size 22 contacts and rear release/remove other size contacts. 4. vailable for receptacle only with all contacts front release/remove. 5. vailable for receptacle only with all contacts front release/rear remove. 6. Standard size 8 contacts will not fit in Quadrax size 8 inserts. lso, Quadrax size 8 contacts will not fit into standard size 8 inserts. 9

10 Contact Inserts and rrangement Codes (Continued) Shell Size 2 or 3 (Continued) Shell Size rrangement Code Module Module B Module C C 7C 3C C C 50 3C C 7C 3C C 3C C2 7C 3C C2 7C BLNK C 7C 3C C 7C 3C2 2 5 BLNK 50 3C C4 50 3C C3 3C BLNK 3C C2 3C C T C4 C4 3C T2 20T T T0 6T T T2 20T2 6T C 50 3C C4 34 Shell Size rrangement Code Module Module B Module C 2 84 C4 C C C C 7C C 7C OPEN 2 26 C2 7C C C C T T2 0T0 3C T T0 3C C 7C C2 50 3C C2 7C C2 7C 3C C2 7C 3C C2 C2 3C C4 C T0 50 3C C4 20T2 3C T0 0T0 85 Note: rrangement codes not shown are available upon request. Contact Tyco Electronics. 0 Shell Size rrangement Code Module Module B Module C Module D Module E Module F C C C C C4 C4 3C2 BLNK T T T T C 3C2 50 7C 3C C 7C 3C2 7C 7C 3C C2 C2 3C2 C C2 50 7C T2 6T6 2 20T2 6T C 7C C2 C2 C2 3C C C C C2 C2 3C C C C4 C4 3C2 C4 C C 7C 00 7C 7C C C4 00 7C C C C2 C2 00 C2 C C2 C2 3C2 C2 C2 3C C4 C4 00 C4 C C4 C4 3C2 C4 C4 3C C C T6 2 0T0 3C2

11 Inserts for Expanded Beam Fiber Optics Inserts available to accept MP Mini-Expanded Beam or Junior Expanded Beam Fiber Optic Cable ssemblies. Custom design configurations can be provided. Contact Tyco Electronics for more information about Expanded Beam Fiber Optic Connectors and Cable ssemblies, see Section 2, on pages Product Facts For Mini-Expanded Beam and Junior Expanded Beam inserts Insert holders designed to RINC 600, Supplement 3 or to specific customer needs For use in 00 base-fx Ethernet LN applications per RINC 664 and 763 Drop-in insert holders utilize standard RINC 600 retainers Hard stop on plug side Spring-loaded stop on receptacle side Captive hardware Sealing available Smaller size of Mini-Expanded Beam inserts permits greater packaging density Junior Expanded Beam Position JS Mini-Expanded Beam Shell Module or B Shell Module, B, D or E 2 Position 2JS Shell Module C Shell Size 2 or 3 3 Position Shell Size Position JP Shell Module, B, D or E Shell Module C or F 2 Position 2JP Shell Module C or F Rack and Panel Connectors 3MS 2MP 6MS 4MP 2MS MP 2MP Shell Size 2 or 3 MS

12 Keying Extended Post of Plug Key Mates to Key Hole in Receptacle Notes:. Darkened portion of diagram indicates extended post of plug key; light portion indicates key hole in receptacle keyway. 2. If the keying code is omitted, keying is assembled in the 0 arrangement; the keying code is not stamped on the connector. 3. If the keying code is 00, keying is supplied unassembled. 4. Diagrams show mating face of Receptacle Plug Center 2 Right Center Left Left 3 Right Keying Quantity Required Part Numbers Components Per Connector Receptacle Plug Male Key Post Female Keyway Plate Screw Kit Containing bove Plug Receptacle Keying Code Left Center Right Left Center Right Post Post Post Keyway Keyway Keyway Plug Receptacle Keying Code Left Center Right Left Center Right Post Post Post Keyway Keyway Keyway

13 Keying (Continued) Plug Receptacle Keying Code Left Center Right Left Center Right Post Post Post Keyway Keyway Keyway Plug Receptacle Keying Code Left Center Right Left Center Right Post Post Post Keyway Keyway Keyway Rack and Panel Connectors

14 Contact Style/Shell Modification Codes Crimp, Snap-In Contacts, Rear Release, Standard Mounting B.025 [0.64] Square Post Contacts, -Wrap High, Snap-In, Standard Mounting C.025 [0.64] Square Post Contacts, 2-Wrap High, Snap-In, Standard Mounting D.025 [0.64] Square Post Contacts, 3-Wrap High, Snap-In, Standard Mounting B (4) Floating Bushings #6-32 Clinch Nuts, see Table on page 5 for clinch nut locations C (0) #6-32 Clinch Nuts CB (4) #6-32 Clinch Nuts CC (6) #6-32 Clinch Nuts CD (8) #6-32 Clinch Nuts Captivated Contact Codes D Captivated Inserts No Contacts DF (.50 [3.8] Extension), Standard Mounting DG (.90 [4.83] Extension), Standard Mounting DH (.250 [6.35] Extension), Standard Mounting Clinch Nuts with Captivated Contacts, see Table on page 5 for clinch nut locations E (4) #6-32 Clinch Nuts, and Signal Contacts EB (4) #6-32 Clinch Nuts, and Signal Contacts EC (4) #6-32 Clinch Nuts, and Signal Contacts Front Release, standard mounting F Indicates Front Release Inserts without Contacts FB Standard Mounting, Contacts FC Standard Mounting, Contacts FD Standard Mounting, Contacts FE Standard Mounting, Contacts FF Standard Mounting, Contacts FG Standard Mounting, Contacts FH Standard Mounting, Contacts Front Release Contacts and Clinch Nuts, see Table on page 5 for clinch nut locations G (4) #4-40 Clinch Nuts, Contacts GB (6) #4-40 Clinch Nuts, Contacts GC (6) #4-40 Clinch Nuts, Contacts GD (6) #6-32 Clinch Nuts, Contacts GE (0) #4-40 Clinch Nuts, Contacts GF (6) #6-32 Clinch Nuts, Contacts GG (4) #4-40 Clinch Nuts, Contacts GH (4) #6-32 Clinch Nuts, Contacts GJ (6) #6-32 Clinch Nuts, Contacts GK (4) #6-32 Clinch Nuts, Contacts GL (0) #6-32 Clinch Nuts, Contacts GM (4) #6-32 Clinch Nuts, Contacts FJ (0) #6-32 Clinch Nuts, Contacts FK (6) #6-32 Clinch Nuts, Contacts #4-40 Clinch Nuts, see Table on page 5 for clinch nut locations S (4) #4-40 Clinch Nuts SB (6) #4-40 Clinch Nuts SC (0) #4-40 Clinch Nuts SD (8) #4-40 Clinch Nuts SE (4) #4-40 Clinch Nuts SF (6) #4-40 Clinch Nuts (Special) Size Receptacle Shell with Lugs Removed, see drawing below. See Table on page 5 for clinch nut locations H Size Receptacle Shell HB Size Receptacle Shell (4) #4-40 Clinch Nuts Size Receptacle Mounting Lug Removed 3 Plcs. Modification Code H and HB only 4

15 Contact Style/Shell Modification Codes (Continued) Table Clinch Nut Locations on Mounting Flange (Unless otherwise noted with modification code) Quantity Shell Size ll 4 corners 4 corners 6 N/ 4 corners and 2 at polarizing keys 4 corners and 2 at polarizing keys 6 code SF only N/ See Figure 3 N/ 8 N/ See Figure 4 See Figure 0 N/ ll See Figure 2 4 N/ N/ ll Size 3 Receptacle Rack and Panel Connectors Figure x = Clinch Nut Installed in These Holes Figure 2 x = Clinch Nut Installed in These Holes Size 2 Receptacle Ø.86 [4.72] 2 Plcs. Figure 3 Modification Code SF Only x = Clinch Nut Installed in These Holes Figure 4 x = Clinch Nut Installed in These Holes 5

16 Crimp, Snap-In Contacts Contact Loading Codes 0 (or blank) Contacts included Contacts not included; must be ordered separately by MP Part Number. Orange Yellow Note: When connectors are ordered with contacts, the contact style section ( in the example code at the top of this page) must be specified so that the proper, unloaded inserts are included. COXICON contacts are not supplied in connector kits and must be ordered separately. Yellow Orange Size 2 Blue Orange Size 6 Orange Blue Red Orange Insertion and Extraction Orange Size 20 Red Green Orange Typical Tool Orange Size 22 Green Crimp, Snap-In, Rear-Release Contacts (also suitable for RINC 404) verage Wire Size Color verage Part Numbers Tooling Par Numbers Contact WG mm 2 Code Engagement Color Pin Socket Crimp Tool Positioner Insertion/ Size Force Code Contact Contact Extraction Tool Green.5 oz. [.42 N] M22520/2-0 M22520/ Green Red 2.0 oz. [.56 N] M22520/2-0 M22520/ Red Blue 3.0 oz. [.83 N] M22520/-0 M22520/ Blue Yellow 2.0 oz. [3.34 N] M22520/-0 M22520/

17 Posted Contacts Size 22 Posted Contacts Contact Loading 0 (or blank) Contacts included Contacts not included; must be ordered separately. Ø B Size 22, Snap-In, Rear Release Socket Contacts Use Insertion/Extraction Tool Part Number Round Post with.025 [0.64] Square Posts Number of Wraps [0.06] Sq. Post Extension from Rear of Insert (Dim. ) Square or Rounded Posts Part Number Square Post Rack and Panel Connectors with Round Posts Minimum Post Extension Post Diameter from Rear (Dim. ) (Dim. B) Part Number Size 22, Snap-In, Front Release Socket Contacts Use Insertion/Extraction Tool Part Number with Round Posts Minimum Post Extension from Rear Post Diameter of Insert (Dim. ) (Dim. B) with.025 [0.64] Square Posts Part Number Solder Dipped No No No No No No Yes Yes Yes Number of Wraps Post Extension from Rear of Insert (Dim. ) Part Number

18 Posted Contacts (Continued) Ø B Size 6 Part Number Front Release/Remove Size 2, Posted Pin Contacts Use Insertion/Extraction Tool Part Number Minimum Post Extension from Rear Post Diameter of Insert (Dim. ) (Dim. B) Part Number Solder Dipped No No No Yes Front Release/Remove Size 6, Posted Pin Contacts Use Insertion/Extraction Tool Part Number Minimum Post Extension from Rear Post Diameter of Insert (Dim. ) (Dim. B) Part Number Solder Dipped No No No Yes No Front Release/Remove Size 20, Posted Pin Contacts Use Insertion/Extraction Tool Part Number Minimum Post Extension from Rear Post Diameter (Dim. B) of Insert (Dim. ) Part Number Solder Dipped No No Yes Yes 8

19 COXICON Contacts COXICON Contacts COXICON Contacts are not supplied in connector kits; they must be ordered separately. Size Contacts Performance Characteristics Nominal Impedance 50 ohms Frequency Range 0 to 5 GHz Operating Temperature -65 C to +65 C Operating Voltage (Rated) 000 VC rms, 60 Hz at Sea Level Contact Resistance (Milliohms).0 max. Center Contact 0.2 max. Outer Contact Insulation Resistance 5,000 megohms 500 vdc per MIL-STD-344, Method 3003 or MIL-STD-202, Method 302, Cond. B Dielectric Withstanding Voltage (60 Hz, rms) RG 24/U 2500 at Sea Level RG 42/U 900 at Sea Level VSWR.35 to.00 at 5 GHz Insertion/Withdrawal Force Insertion (max.) 5 lb [66.72 N] Withdrawal (min.) lb [4.45 N] Cable Retention RG 24/U 25 lb [556 N] min. RG 42/U 60 lb [266.9 N] min. Size Size 5 Thermal Shock per MIL-STD-344, Method 003, Cond. or MIL-STD-202, Method 07, Cond. Physical Shock per MIL-STD- 344, Method 2004, Cond. D or MIL-STD-202, Method 23, Cond. D except 300 G max. Vibration per MIL-STD-344, Method 2005, Cond. VI, Letter J or MIL-STD-202, Method 204, Cond. E except 42 G max. Humidity Temperature Cycling per MIL-STD-344, Method 002, Type II, Cond. or MIL-STD-202, Method 06 Salt Spray per MIL-STD-344, Method 00, Cond. B or MIL-STD-202, Method 0, Cond. B Temperature Life per MIL-STD- 344, Method 005, Cond. D or MIL-STD-202, Method 08, Cond. D Material and Finish Contact Beryllium Copper per STM-B-96/STM-B-97, Brass per STM-B-6, TEFLON per STM-D-70, Silicon Rubber per ZZ-R-765, Gold plate per MIL-G-45204, Nickel plate per QQ-N-290 Ferrule Copper per STM-B-88, Tin plate per STM-B-545 Rack and Panel Connectors Size (Captivated) dapter Size Pin to SM Jack Pin.500 [2.70] Ref..800 [45.72].762 [44.75].477 [2.2] Part Number Product will meet MIL-C-39029/98 Size Coax Dimensions Product will meet Interface Dimensions of EEC Letter 89-33/NIC-05 Socket dapter Standard Size Socket to TNC Part Number TCS Size Socket to TNC dapter Part Number

20 COXICON Contacts (Continued) O Crimp Tooling Military Hex Crimp Tooling Contact RG/U Contact Part No. Center Contact Center Contact Ferrule Compression Crimp Tooling Size Cable Pin Socket Tool Positioner/ Ferrule Tool Die Tool Die Tool Locator Dies (M22520/) Die (M22520/) (M22520/) (M22520/) (M22520/) (M22520/) (M22520/) (M22520/) O Crimp 402 Semi-Rigid.4 [3.58] (2-0) or Semi-Rigid.4 [3.58] (36-0) (36-06) (36-03) 405 Semi-Rigid.086 [2.8] (36-0) (36-06) (36-02) * 2229-* , 42, 42B * * * * Military Hex Crimp * (5-0) (5-25) (5-0) (5-25) * * (5-0) (5-25) (5-0) (5-25) 42, 42, 42B * * (5-0) (5-) (5-0) (5-) * * (5-0) (5-25) (5-0) (5-25) ECS * * (5-0) (5-29) (5-0) (5-29) * M22520/5-0** M22520/5-25 M22520/ * M22520/5-0** M22520/5- M22520/ * M22520/5-0** M22520/5-25 M22520/5-25 Modified Times Straight * M22520/5-0** M22520/5-25 M22520/5-04 Exit Times * M22520/5-0** M22520/5-29 M22520/5-29 ESC * M22520/5-0** M22520/5-29 M22520/5-29 SM DPTER *Socket with mounting hardware. Mounting hardware for Size Straight Exit Contacts includes: backup plate, spring, retaining ring, O-ring, washers and screws. **Tyco Electronics does not sell Hand Tool M22520/5-0. However, it can be purchased from: Daniels Manufacturing Corp, 603 nno ve., Orlando, FL 32809, Notes:. SDE die used with hand tool frame Hardware kit for Size COXICON Socket Contacts (used on 7C or C2 inserts) includes all mounting hardware required (retention plate, washers, O-ring, spring, screws and retention clip). Kit Number

21 COXICON Contacts (Continued) Size 5 and 8 Contacts Performance Characteristics for size 5 contacts Nominal Impedance 50 ohms Frequency Range 0 to 500 MHz Operating Temperature -65 C to +65 C Operating Voltage (Rated) 325 VC rms, 60 Hz Contact Resistance (Milliohms) Size 5 with RG 58/U cable: Center Contact 0 Outer Contact.5 Insulation Resistance 5,000 megohms 500 vdc per MIL-STD-344, Method 3003 or MIL- STD-202, Method 302, Cond. B Dielectric Withstanding Voltage (60 Hz, rms) Sizes 5 with RG 58/U and 36/U cable: Sea Level ,000 ft [5 240 m] VSWR MHz Insertion/Withdrawal Force Size 5: Insertion Force Withdrawal Force Maximum Minimum lb [N] lb [N] Cable Retention Sizes 5: 60 lb [266.9 N] Durability 500 cycles Thermal Shock per MIL-STD-344, Method 003, Cond. or MIL-STD-202, Method 07, Cond. Physical Shock per MIL-STD- 344, Method 2004, Cond. or MIL- STD-202, Method 23, Cond. Vibration per MIL-STD-344, Method 2005, Cond. IV or MIL-STD- 202, Method 204, Cond. D Moisture Resistance per MIL- STD-202, Method 06, omit steps 7a and 7b Salt Spray 48 hours per MIL-STD- 344, Method 00, Cond. B or MIL- STD-202, Method 0, Cond. B Material and Finish Contact Beryllium copper per STM-B-96/STM-B-97, Brass per STM-B-6, TEFLON per STM-D- 70, Gold plate per MIL-G-45204, Nickel plate per QQ-N-290 Ferrule Copper per STM-B-88, tin plate per STM-B-545 Rack and Panel Connectors Size 5 Size 5 Extraction Tool Part Number Pin Socket O Crimp Tooling Military Hex Crimp Tooling Contact RG/U Contact Part No. Center Contact Center Contact Ferrule Size Cable Pin Socket Tool Positioner/ Ferrule Tool Die Tool Die (M22520/) Die (M22520/) (M22520/) (M22520/) (M22520/) O Crimp 58C (2-0) K * 400, 42, 42, 42B * 9905-* * 9905-* 402 Semi-Rigid.4 [3.58] * 9905-* 5 74, 88, (2-0) K * 80, * (2-0) K345 79, (2-0) K * 78, (2-0) K (2-0) K * Military Hex Crimp 36 Double Shield 88 Double Shield (2-0) K (5-0) (Y59) 5 58C, (2-0) K (5-0) (5-45B) 42, 42, 42B (2-0) K (5-0) (5-45B) 402 Semi-Rigid.4 [3.58] (2-0) K (5-0) (5-45) 74, 88, (2-0) K (5-0) (5-37B) * SDE die used with hand tool frame

22 COXICON Contacts (Continued) Size 8 TWINX/TRIX/COX Contacts Size 8 Triax Size 8 Contact Extraction Tooling Pin Socket Contact Style Tool Part Number Rear Release/Rear Remove Front Release/Front Remove Front Release/Rear Remove Contact Contact Part No. Crimp Tooling Style Cable Crimp Tooling Size Pin Socket Center Contact Ferrule RR/RR M7/ RR/RR Tensolite 24463/9P025X-2(LD) or 24463/9B07X-2 (LD) Hand Tool Frame M22520/5-0 RR/RR M7/ (MP ) (short engagement) 8 Crimping Die TWINX RR/RR Tensolite 24463/9P025X-2(LD) or MP or 24463/9B07X-2 (LD) (short engagement) Daniels Y793 or Y793 or RR/RR Tensolite 24463/9P025X-2(LD) or MP Hand Crimping 24463/9B07X-2(LD) (long engagement) Tool 9907-* FR/RR Tensolite 24463/9P025X-2(LD) or /9B07X-2(LD) (long engagement) 8 TRIX FR/FR Posted (.250 [6.35] min. post extension) (long engagement) RR/RR dams Russell FCZ M22520/2-0 (MP ) 9907-* RR/RR dams Russell FC4Z M22520/2-0 (MP ) 9907-* RR/RR RG/U-36, (long engagement) M22520/2-0 (MP ) 9907-* 8 COX RR/RR RG/U (long engagement) M22520/2-0 (MP ) 9907-* FR/RR dams Russell FCZ (long engagement) M22520/2-0 (MP ) 9907-* FR/RR dams Russell FC4Z (long engagement) M22520/2-0 (MP ) 9907-* FR/FR Posted (.250 [6.35] min. post extension) (long engagement) *SDE die used with hand tool frame [26.04] Ø.220 ±.00 [5.59 ± 0.02] Ø.275 ±.002 [6.99 ± 0.05] Center Contact Pin, Subassembly Pin Ferrule.65 [29.5].275 ±.002 [3.99 ± 0.05] Center Contact Socket Socket Subassembly Ferrule Size 5 COX Contacts, Spring Loaded 75 Ohm 22 Style Rear Release/ Rear Remove Cable Contact Part No. Crimp Tooling Pin Socket Center Contact Braid Daniels HMR Tool Daniels HX4 with FM8 or MP Die-set Y96 cavity RG/U with Daniels positioner or MP with K289 (socket) or with Die-set K288S (pin) Cavity B

23 RINC Size 8 Quadrax Contacts Product Facts Utilizes four size 24 screw-machined contacts with standard crimp tooling per M22520/2-0 and M22520/5-0 for ease of termination Front release/front removable PCB mount contact design for use in RINC 600 receptacle connectors Rear release/rear remove crimp contact design for use in RINC 600 plug connectors Quadrax housing is keyed to assure mating alignment Contacts are on 2mm centerline per RINC 600 specification Electrical: 0/00 Base-T Ethernet cable performance 00 Ohm characteristic impedance Solder contact also available, Contact Tyco Electronics To extract Quadrax contact from connector insert, use Extraction Tool Part Number Pin and Socket contact assemblies for use with quad axial cable, per RINC 664 & 763 specifications. Designed to fit inside RINC 600 size 8 Quadrax connector cavities. Ø [ ] Ø [ ]. [2.82].8 [30.0].056 [.4] [ ] Ø [ ] [ ] Ø.288 [7.3] Size 8 Quadrax Socket Contact Crimp Style Rear Release/Rear Remove Design Part Number Size 8 Quadrax Pin Contact Crimp Style Rear Release/Rear Remove Design Part Number Ø [ ].8 [30.0]. [2.82].056 [.4] Ø [ ] Rack and Panel Connectors Ø [ ] Ø [ ].079 ±.00 [2.00 ± 0.03] Hole Positioning for Front Release/Front Removable Design of PCB Size 8 Quadrax Contact Ø [ ] Size 8 Quadrax PCB Pin Contact Front Release/Front Remove Design Part Number Size 2 Connectors Insert rrangement Part No. Type B C Receptacle 50 Q 3C Plug 50 Q 3C Receptacle Q Q 68Q Plug Q Q 68Q2 Style Shell Features Contacts Front Release Front Remove Rear Release Rear Remove Electroless Nickel Plated, with ten 4-40 clinch nuts Electroless Nickel Plated, no clinch nuts Size 22 signal & quadrax contacts supplied loaded in inserts; post extension =.5 [3.8]. Contacts supplied in 3C2 positions, 2, 3, 7 and 8 only Crimp style size 22 signal and quadrax contacts supplied unloaded. Contacts supplied for 3C2: positions, 2, 3, 7 and 8 only Front Release Electroless Nickel Plated, Size 22 signal & quadrax contacts supplied loaded Front Remove no clinch nuts in inserts; post extension =.25 [6.35] Rear Release Electroless Nickel Plated, Crimp style size 22 signal and quadrax contacts Rear Remove no clinch nuts supplied unloaded 23

24 Traffic lert and Collision voidance System (TCS) Connectors and Mode S Transponder Connectors Product Facts Plug Connector MP modified Size coaxial contacts use standard military crimp tooling for reliable connections without the need for special tooling MP plug allows repair or replacement of the coaxial contacts without connector disassembly. Two frontrelease captivated screws release the backup plate MP connector conforms to the RINC 600 specification, for connector intermateability and contact interchangeability Receptacle Connector MP modified Size coaxial contact incorporates a SM jack for easy assembly MP connector conforms to the RINC 600 specification, for connector intermateability and contact interchangeability Connector Description Part Numbers Semi-environmental w/o contacts Semi-environmental w/contacts, w/o coaxial contacts Non-environmental w/o contacts TCS Plug Non-environmental w/contacts, w/o coaxial contacts Non-environmental w/o contacts, (8) #6-32 clinch nuts Semi-environmental w/o contacts, (0) #4-40 clinch nuts TCS Receptacle Front release w/o contacts Non-environmental w/contacts, w/o coaxial contacts Non-environmental w/o contacts Mode S Plug Environmental w/contacts, w/o coaxial contacts Semi-environmental w/o contacts Mode S Receptacle Front release w/o contacts Note: ll standard RINC 600 shell modifications are available. Descriptive Part Number NIC66 K 36 C NIC66 K 36 C NIC66 K NIC66 K NIC66 K CD NIC66 K SC NIC66 J 36 F 40 F NIC66 H NIC66 H NIC66 H 23 B NIC66 H 23 C NIC66 G 23 F 0 F The TCS System includes one mated pair of Size 3 RINC 600 connectors, called TCS Connectors. The plug connector is mounted in the rack, and the receptacle connector is in the avionics box. The TCS System also includes one or two mated pairs of Size 2 RINC 600 Connectors, called Mode S Transponder Connectors. The plug connectors are mounted in the rack, and the receptacle connectors are in the avionics box. 24

25 Traffic lert and Collision voidance System (TCS) Connectors and Mode S Transponder Connectors (Continued) Contact Requirements TCS Connector Insert rrangement (Receptacle Mating Face Shown) Plug Contacts No. of Contact Contact Part Contacts Size Sex Number pin socket socket socket coax socket *** 8 coax-mod. socket ** Receptacle Contacts No. of Contact Contact Part Contacts Size Sex Number socket * 4 20 pin pin pin coax pin *** 8 coax-mod. pin ** * See page 7 for part numbers. ** See page 20 for part numbers. *** See page 2 for part numbers. Rack and Panel Connectors Plug Contacts No. of Contact Contact Part Contacts Size Sex Number pin socket socket socket coax socket *** 2 coax socket ** Mode S Transponder Insert rrangement Receptacle Contacts No. of Contact Contact Part Contacts Size Sex Number socket * 4 20 pin pin pin coax pin *** 2 coax pin ** * See page 7 for part numbers. ** See page 20 for part numbers. *** See page 2 for part numbers. 25

26 Single Mod RINC 600 Descriptive Numbering NIC66S P 50 0 Series Designation Shell Style/Plating P Plug with Chromate Conversion Coating PN Plug with Electroless Nickel Plating R Receptacle with Chromate Conversion Coating RN Receptacle with Electroless Nickel Plating Class Nonenvironmental, rear release B Environmental, rear release C Environmental, rear release without O-Ring or sealant around inserts F Nonenvironmental, front release size 22 contacts (other contact sizes rear release) FF Nonenvironmental, all contact sizes front release except size COX remains rear removal Insert* See inserts on pages 9 and Use size 2 or 3 Module, B, D and E inserts Mounting Modifier Standard Mounting, [ ] dia. holes B (4) #4-40 Clinch Nuts C (4) #6-32 Clinch Nuts Keying 0-36, see keying codes on page 28 Contact Loading X Contacts Not Included With Connector (used also for Expanded Beam Fiber Optic Inserts) Rear release crimp contacts included B Front release.025 [.64] dia. x.50 [3.8] solder post size 22 sockets loaded C Front release.025 [.64] dia. x.250 [6.35] solder post size 22 sockets loaded D Front release.025 [.64] dia. x.375 [9.53] solder post size 22 sockets loaded E Front release.025 [.64] dia. x.500 [2.70] solder post size 22 sockets loaded F Front release.025 [.64] square x.250 [6.35] ( wrap) size 22 sockets loaded G Front release.025 [.64] square x.375 [9.52] (2 wrap) size 22 sockets loaded H Front release.025 [.64] square x.500 [2.70] (3 wrap) size 22 sockets loaded See Contacts on pages 6 to * Expanded Beam Fiber Optic inserts can also be used must use signal cavity inserts identified as JS, 2JS, 3JS, or 6MS. See page or contact Tyco Electronics for more information.

27 Single Mod RINC 600 (Continued) Keying and Polarization Top Female Polarization Key Contact Cavity Ref. Bottom Female Polarization Key Top Male Polarization Post Bottom Male Polarization Post Contact Cavity Ref. Rack and Panel Connectors Receptacle (Box Side) Plug (Rack Side) [ ] [ ] Insert Retention Plate [ ].53 [38.89] [ ] [ ] View Shown Without Keying Hardware [ ] [ ] [ ] [.40.65] Ø [ ] [ ] [ ] Keyway [ ] Single Mod Receptacle 27

28 Single Mod RINC 600 (Continued) [ ] [ ] [ ] [ ] [ ] [ ] Insert Retention Plate Single Mod Plug.60 [40.64] Polarizing Posts Extended Post of Plug Key Mates to Key Hole in Receptacle [ ] [ ] Ø [ ] [ ] Keying Receptacle Plug Code Top Key Bottom Key Top Post Bottom Post Keying Receptacle Plug Code Top Key Bottom Key Top Post Bottom Post

29 EMI/Ground Spring EMI/Ground Spring Performance Data Comparison Canted Coil Spring Design Cantilever Style Canted Coil Style Mating/Un-mating Force Results Design Objective = < 5 lbs for size 2 shell 6 lbs/3 lbs 4 lbs/6 lbs Durability 500 min. mating/un-mating cycles EMI Test Results (Size 2 Shell) 00 to,000 MHz 89 db min. 88 db min. Design Objective = MHz and 60 MHz 93 db average 92 db average Field Repairable No Yes Rack and Panel Connectors Cantilever Spring Design Note: RINC 600 connectors can be supplied with either canted coil spring or cantilever spring design, contact Tyco Electronics. 29

30 Recommended Panel Cutouts Shell Size [ ] [ ].89.9 [ ].030 [0.76] Radius 2 Plcs Min. [74.50] [ ].287 [7.29] Radius [ ].20 [3.05] Radius.240 [6.0] 2 Plcs Min. [75.0] [ ] [ ] [ ].89.9 [ ].030 [0.76] Radius.20 [3.05] Radius [ ] Dia. [ ].030 [0.76] Radius 6.55 [65.48] Min Dia. [ ] [23.62] Min..250 [4.99].205 Min. clearance for [6.35].50 Min. [.52] connector foot, if required [29.2] Receptacle Plug Shell Size [ ] [ ] [ ].89.9 [ ] [ ].240 [6.0] 2 Plcs [ ] [ ] [ ].89.9 [ ] [ ] [0.76] [7.29] Radius Radius 2 Plcs. 8 Plcs Min. [74.50] [ ] [70.6] [55.88] Min. [3.05] Radius [ ] [ ] 6.89 [75.0] Min..20 [3.05] Radius.030 [0.76] Radius 6.55 [65.48] Min..030 [0.76] Radius [ ].590 [4.99] [ ].205 [.52] Min. clearance for connector foot, if required Dia..250 [ ] [6.35] 6/0 Plcs..530 [38.86] Min Dia. [ ].860 Min. 4/8 Plcs. [47.24] [ ].205 [.52] Min. clearance for connector foot, if required Receptacle Plug Note: These drawings are for reference only. For detailed mounting instructions, see the RINC 600 specification. 30

31 Recommended Panel Cutouts (Continued) Shell Size [ ] [ ] [ ] [ ].89.9 [ ].030 [0.76] Radius 6.87 Min. [74.50] [ ] [70.6] [55.88] Min..287 [7.29] Radius 8 Plcs [ ] [ ].20 [3.05] Radius [ ] [ ].240 [6.0] 2 Plcs [75.0] Min [65.48] Min [ ] [ ] [ ] [ ].89.9 [ ] [ ].030 [0.76] Radius.20 [3.05] Radius [ ] [ ].030 [0.76] Radius.590 [4.99] Rack and Panel Connectors [ ].205 [.52] Min. clearance for connector foot, if required Dia. [6.35] 3.00 [ ] 3.3 [76.20] Min. Min [84.07] [ ] Dia. Receptacle Plug [ ].205 [.52] Min. clearance for connector foot, if required ccessories Materials and Finish Body Copper alloy, [ ] min. gold per MIL-G over [ min. nickel per QQ-N-290 End Cap TEFLON Size 5 coax to size 2 contact cavity reducer. Insert into size 5 coax cavity to convert to a size 2 power contact cavity. Cavity Reducer Socket Part Number Dust Covers, Conductive Cavity Reducer Pin Part Number [25.86] Coaxial Sealing Plug and Boot Material Silicone Rubber Size 5 Connector Part Size(s) Number & Sealing Plugs Size 22 Plug Part Number Size 20 Boot for RG-58C cable Part Number Boot for RG-80, -90 cable Part Number Size 6 Size 2 Part Number White TEFLON Part Number Red thermoplastic Part Number Blue thermoplastic Part Number Yellow thermoplastic 3

32 pplication Tooling and Insertion/Extraction Tooling Hand Crimping Tools These standard military-type hand tools terminate screwmachined pins and sockets to wire with an 8-indent crimp per MIL-C They are ideal for prototype, field maintenance and other applications where volume is not a factor. Tool Number is suitable for crimping wire range 26 WG [ mm 2 ] to 2 WG [3 mm 2 ]. Tool Number is suitable for crimping wire range 32 WG [0.03 mm 2 ] to 20 WG [ mm 2 ]. MP Part Number MIL Number M22520/2-0 MP-TPEMTIC 4/8 Indent Stripper-Crimper Machine, Portable bench machine that strips wire and crimps tape-mounted, closedbarrel pin and socket contacts for MPLIMITE Military, RINC and CPC connectors. The stripping and crimping heads are accessible through separate openings in the front of the machine. Wire strip length and crimp height are adjustable. The stripping head is pre-set to the proper cutting depth of four standard wire sizes. Specifications Width 2.5 [37] Depth 2.5 [37] Height 0 [254] without reel Weight 45 lb [20 kg] Electrical 20 VC, 60 Hz,.3 Wire Range WG [ mm 2 ] pplication Tooling Instruction Sheet Cross Reference Tool Number Instruction Sheet Insertion/Extraction Tools, RINC Tool Part Number Product Line Contact Size Contact Type Color Code Style RINC Signal Green Rear Release/Rear Remove RINC Signal Red Rear Release/Rear Remove and Front Release/Front Remove RINC Signal Blue Rear Release/Rear Remove and Front Release/Front Remove RINC Signal Rear Release/Rear Remove and Front Release/Front Remove RINC Signal Front Release/Front Remove RINC Twinax/Triax/ Coax/Quadrax Rear Release/Rear Remove and Front Release/Front Remove RINC Twinax/Triax/Coax Front Release/Rear Remove RINC Twinax/Triax/Coax Rear Release/Rear Remove and Front Release/Front Remove