Amphenol. ACA-B and GT Series Reverse Bayonet Coupling Connectors.

Transcription

1 mphenol - and eries everse ayonet oupling onnectors mphenol 97 eries onnectors are U recognized and recognized.

2 or further information on your individual application requirements, contact: mphenol orporation mphenol Industrial Operations 191 elaware venue idney, ew York hone: ax: View and download or print mphenol catalogs on-line at: mphenol Industrial is a ertified IO 9001 anufacturer

3 able of ontents age mphenol - everse ayonet oupling onnectors eneral escription onnector lasses inline receptacle inline receptacle inline receptacle inline receptacle box mount receptacle for front panel mounting wall mount receptacle for rear panel mounting wall mount receptacle for rear panel mounting wall mount receptacle for rear panel mounting wall mount receptacle for rear panel mounting straight plug straight plug straight plug straight plug jam nut receptacle degree angle plug degree anlge plug onnectors ow to Order mphenol eries everse ayonet oupling onnectors eneral escription onnector lasses inline receptacle /01 inline receptacle inline receptacle inline receptacle V inline receptacle box mount receptacle for front panel mounting square flange receptacle for rear panel mounting square flange receptacle for rear panel mounting /030 square flange receptacle for rear panel mounting square flange receptacle for rear panel mounting square flange receptacle for rear panel mounting V square flange receptacle for rear panel mounting straight plug /06 straight plug straight plug straight plug I/06I straight plug V straight plug straight plug jam nut receptacle jam nut receptacle angle plug /08 90 angle plug angle plug dummy receptacle thru-bulkhead receptacles onnectors ow to Order mphenol -/ everse ayonet Insert rrangements Insert availability Insert alternate positioning older contacts rimp contacts O technology and crimp socket contacts ontact arrangements mphenol -/ everse ayonet ccessories , , sealing gaskets eceptacle protection caps lug protection caps ear mounting data - receptacles, sealing plugs, sealing ranges cable clamp bushing style ( ) cable clamp lands mphe-ower onnectors with O echnology, mphe-ower mphe-, ower pecial pplication onnectors: - eries with metal clips, - onnectors for high voltage power applications, onnectors for the I ighting industry dditional mphenol Industrial roducts for the ail Industry , 91

4 mphenol - onnectors with reverse bayonet coupling eatures of of the mphenol - - everse ayonet oupling onnectors with with I insert patterns: insert patterns: uick positive coupling udible and tactile indication of full coupling Waterproof - I67 rated o lockwiring required igh shock and vibration capabilites Inserts available in eoprene vailable in both crimp and solder terminations ontacts available in gold and silver plating umerous finishes available inc alloy plating (cadmium free) available ugged construction Intermateable with existing V95234 connectors 500 couplings minimum Up to 50% more ampacity with the use of O socket contacts. onsult mphenol Industrial Operations for more information or see mphenol mphe- ower onnectors with O echnology, (online at Operating temperature range: -55 c to 125 c he - is designed for commercial and Industrial environments requiring a rugged bayonet style connector for heavy duty power and signal applications. comprehensive selection of insert arrangements and accessory hardware configurations are featured to accommodate heavy-duty, commercial wire wire and and cable. cable. - is manufactured in accordance with I and V is manufactured he insulators in are accordance made of high with quality polychloroprene V material he and insulators can withstand are made temperatures of high quality of 55 polychloro- to +125 and degrees prene material. he and rugged can shell withstand is made temperatures from aluminum of -55 alloy to +125 and plated degrees with. he a variety rugged of finishes shell is made to meet from any aluminum application. alloy ontacts plated are with machined a variety from of finishes copper to alloy meet or any brass application. and can on- be and plated tacts are with machined gold or silver. from copper alloy or brass and can be plated with gold or silver. ommon applications include automation, machine tool, robotics, ommon instrumentation, applications process include automation, control, material machine handling, tool, robotics, and instrumentation, measurement. process control, material handling, and and test test and measurement. o ompliant roduct vailable onsult mphenol Industrial Operations. mphenol o U / 2002 / 95 / 1

5 - onnector lasses 2

6 3101- inline receptacle eceptacle with solid backshell and rear accessory threads Includes grommet and grommet sleeve hell ize hread lass 2 ll dimensions for reference only. in. in U U U U U U U U U U U hell ize in. in illimeters 3

7 3101- inline receptacle eceptacle with cable clamp and telescopic bushing Includes grommet and grommet sleeve hell ize ll dimensions for reference only hell ize illimeters

8 3101- inline receptacle eceptacle with backshell for heat shrink termination oes not include grommet and grommet sleeve hell ize ±.020 ll dimensions for reference only in hell ize ± in. illimeters

9 3101- inline receptacle eceptacle with short endbell for individual wire sealing Includes grommet and grommet sleeve hell ize ll dimensions for reference only hell ize illimeters

10 3102- box mount receptacle for front panel mounting eceptacle without threads for panel mounting our through mounting holes or optional metric threaded holes U O U O 82º 1 1 hell ize ±.012 ll dimensions for reference only ±.004 ±.012 hru ole hell ize ± ± 0.1 ± 0.3 hru ole etric hread illimeters

11 3103- wall mounting receptacle for rear panel mounting eceptacle with backshell and rear accessory threads Includes wire sealing grommet and grommet sleeve for individual wires our through mounting holes or optional metric threaded holes U O 1 hell ize hread lass 2 ll dimensions for reference only. in. in ±.004 ±.012 hru ole U U U U U U U U U U U hell ize in. in ± 0.1 ± 0.3 hru ole illimeters etric hread 8

12 3103- wall mount receptacle for rear panel mounting eceptacle with cable clamp and telescopic bushing Includes grommet and grommet sleeve our through mounting holes or optional metric threaded holes U O 1 hell ize ll dimensions for reference only ±.004 ±.012 hru ole hell ize ± 0.1 ± 0.3 hru ole etric hread illimeters

13 3103- wall mount receptacle for rear panel mounting eceptacle with endbell for heat shrink termination oes not include grommet and grommet sleeve our through mounting holes or optional metric threaded holes U O 1 hell ize ±.020 ll dimensions for reference only ±.004 ±.012 hru ole in hell ize ± ± 0.1 ± 0.3 hru ole etric hread in. illimeters

14 3103- wall mount receptacle for rear panel mounting eceptacle with short endbell for individual wire sealing Includes grommet and grommet sleeve our through mounting holes or optional metric threaded holes U O 1 hell ize ll dimensions for reference only ±.004 ±.012 hru ole hell ize ± 0.1 ± 0.3 hru ole etric hread illimeters

15 3106- straight plug lug with backshell and rear accessory threads Includes grommet and grommet sleeve hell ize hread lass 2 in. in ll dimensions for reference only U U U U U U U U U U U hell ize in. in. illimeters 12

16 3106- straight plug lug with cable clamp and telescopic bushing Includes grommet and grommet sleeve hell ize ll dimensions for reference only hell ize illimeters

17 3106- straight plug lug with backshell for heat shrink termination oes not include grommet and grommet sleeve hell ize ll dimensions for reference only. ±.020 in hell ize ± 0.5 in. illimeters

18 3106- straight plug lug with short endbell for individual wire sealing Includes grommet and grommet sleeve hell ize ll dimensions for reference only hell ize illimeters

19 3107- jam nut receptacle or rear panel single hole mounting anel seal O-ring included nvironment proof hell ize hread lass 2 ll dimensions for reference only. ±.012 Wall hickness in. ± ±.007 ±.016 ± U U U U U U U U U U U hell ize ± 0.3 Wall hickness in. ± O-ing ± 0.4 illimeters ±

20 angle plug 90 plug for angled attachment to panels with rear accessory threads Includes grommet and grommet sleeve hell ize hread lass 2 ll dimensions for reference only. in U U U U U U U U U U U hell ize in. illimeters

21 angle plug 90 plug for angled attachment to panels with cable clamp and telescopic bushing Includes grommet and grommet sleeve hell ize illimeters hell ize ll dimensions for reference only

22 mphenol onnectors with reverse bayonet coupling esigned originally for use by the military, the heavy duty connector has become widely used in commercial, geophysical, aerospace, ground support and shipboard applications. It is the preferred connector for mass transit. Variety of hell tyles are vailable Wall ount eceptacle Inline eceptacle traight lug am ut eceptacle O: he connector products in this brochure were formerly known as endix products. hese products are now manufactured and sold under the mphenol brand name. he name mphenol will replace the name endix on products and literature in the future. mphenol reverse bayonet coupling connectors with insert patterns features: uick positive coupling udible, tactile and visual indication of full coupling Waterproof I67 rated o lockwiring required igh shock and vibration capabilities Inserts available in eoprene and Viton* materials ow smoke/flame retardant inserts also available Operating temperature range: With eoprene inserts: 55 to +125 With Viton** inserts: 50 to +200 With low smoke/flame retardant inserts: 55 to +125 vailable in both crimp and solder terminations ontacts available in gold and silver plating umerous commercial finishes available inc alloy plating (cadmium free) available ugged construction; aluminum or stainless steel components vailable with resilient cover coupling for added damage protection and increased gripping surface Intermateable with existing V95234 connectors 2000 couplings minimum U recognized Up to 50% more ampacity with the use of O technology (see page 54) mphenol s special offerings of eries connectors (see end of catalog) include: mphe-ower onnectors with O technology, the - eries with metal clip inserts and - eries for high voltage power applica tions. here is also information on other mphenol Industrial roducts for the ail Industry at the end of this catalog. or further information on your individual application requirements, contact: mphenol orporation mphenol Industrial Operations 191 elaware venue idney, ew York hone: ax: **or availability of Viton inserts consult mphenol, idney, Y. Viton is a registered trademark of upont/ow orning.

23 20 onnector lasses

24 01 inline receptacle Includes backshell for accessory attachment Without wire sealing grommet and cable clamp on-environment proof hell ize hread lass 2 ll dimensions for reference only. in. in U U U U U U U U U U U U hell ize in. in illimeters 21

25 01/01 inline receptacle 01 With cable clamp Wire sealing grommet not included on-environment proof 01 With wire sealing grommet and cable clamp or use with individual wires nvironment proof hell ize ll dimensions for reference only ominal hell ize ominal illimeters

26 01 inline receptacle Includes wire sealing grommet or use with heat-shrink tubing nvironment proof hell ize ±.020 ll dimensions for reference only in hell ize ± in. illimeters

27 01 inline receptacle With individual wire sealing grommet Includes backshell for conduit termination nvironment proof hell ize hread lass 2 ll dimensions for reference only. in. in U U U U U U U U U U U U hell ize in. in illimeters 24

28 01V inline receptacle Includes wire sealing grommet or use with individual wires nvironment proof hell ize ll dimensions for reference only hell ize illimeters 25

29 02 box mount receptacle for front panel mounting 02 nvironment proof when mounted with proper panel sealing gasket (see page 80) 79) or rear mounting information see page ame as 02 except mounting holes are countersunk to allow mating of plugs with rubber covered coupling nuts 82º 02 ountersunk holes required when mating with 06, page 55 and 08, page 73 hell ize ± ±.004 ± hell ize ± 0.3 ll dimensions for reference only ± 0.1 ±

30 030 square flange receptacle for rear panel mounting our through mounting holes or optional threaded holes hreaded rear to accept accessory attachment nvironment proof when mounted with a proper sealing gasket (see page 80) hell ize hread lass 2 ± ±.004 ±.012 able 1: U U U U U U U U U U U U hell ize ± ± 0.1 ± able 2: illimeters ll dimensions for reference only

31 030 square flange receptacle for rear panel mounting our through mounting holes or optional threaded holes ackshell included for accessory attachment Without a wire sealing grommet and cable clamp on-environment proof hell ize hread lass 2 ll dimensions for reference only. in. in ±.004 ± U U U U U U U U U U U U hell ize in. in ± 0.1 ± illimeters

32 030/030 square flange receptacle for rear panel mounting 030 Includes a cable clamp Wire sealing grommet not included on-environment proof our through mounting holes or optional threaded holes 030 Includes a wire sealing grommet and cable clamp or use with individual wires nvironment proof our through mounting holes or optional threaded holes hell ize ll dimensions for reference only ±.004 ± ominal hell ize ± 0.1 ± ominal illimeters

33 030 square flange receptacle for rear panel mounting our through mounting holes or optional threaded holes With wire sealing grommet for individual wires Includes backshell for use with heat-shrink tubing nvironment proof hell ize ±.020 ll dimensions for reference only ±.004 ± in hell ize ± ± 0.1 ± in. illimeters

34 030 square flange receptacle for rear panel mounting our through mounting holes or optional threaded holes With a wire sealing grommet for individual wires Includes backshell for conduit termination nvironment proof hell ize hread lass 2 ll dimensions for reference only. in. in ±.004 ± U U U U U U U U U U U U hell ize in. in ± 0.1 ± illimeters

35 030V square flange receptacle for rear panel mounting our through mounting holes or optional threaded holes With wire sealing grommet for individual wires nvironment proof hell ize ll dimensions for reference only ±.004 ± hell ize ± 0.1 ± illimeters

36 06 straight plug Without grommet and cable clamp Without If a cable grommet clamp is and required, cable clamp see pages 82 and 84 If on-environment a cable clamp is required, proof see pages 84 and 86 on-environment hell ize hread lass 2 ll dimensions for reference only. in. in U U U U U U U U U U U U hell ize in. in. illimeters

37 06/06 straight plug 06 With a cable clamp Wire sealing grommet not supplied on-environment proof 06 With a wire sealing grommet and cable clamp or use with individual wires nvironment proof hell ize ll dimensions for reference only. ominal hell ize ominal illimeters

38 06 straight plug With a cable clamp and seal or use with jacketed cable nvironment proof O O able jacket trip length ll dimensions for reference only. hell ize pprox. pprox. Open losed illimeters hell ize pprox. pprox. Open losed

39 06 straight plug With a wire sealing grommet or use with individual wires Includes a backshell for use with heat-shrink tubing nvironment proof hell ize ll dimensions for reference only. ±.020 in hell ize ± 0.5 in. illimeters

40 06I/06I straight plug I ong adapter with internal /etric thread* Wire sealing grommet not supplied on-environmental I ong adapter with internal /etric thread* With wire sealing grommet nvironment proof /I hell ize ef hell ize ef. illimeters ll dimensions for reference only. *efer to page 87 37

41 06 straight plug With a wire sealing grommet Includes a backshell for conduit termination nvironment proof hell ize hread lass 2 ll dimensions for reference only. in. in U U U U U U U U U U U U hell ize in. in. illimeters

42 06V straight plug With a wire sealing grommet or use with individual wires nvironment proof hell ize ll dimensions for reference only hell ize illimeters

43 06 straight plug or termination of shielded braid and heatshrink tube or boot. With individual wire sealing grommet nvironment proof.138 hell ize in. ll dimensions for reference only. ef. ef hell ize in. ef. ef. illimeters

44 07 jam nut receptacle or rear panel single hole mounting anel seal O-ring included nvironment proof O-ing hell ize hread lass 2 ll dimensions for reference only. ±.012 Wall hickness in. ± ±.007 ±.016 ± U U U U U U U U U U U U hell ize ± 0.3 Wall hickness in. ± ± 0.4 illimeters ±

45 070 jam nut receptacle or rear panel single hole mounting hreaded rear for accessories nvironment proof O-ing hell ize hread lass 2 ll dimensions for reference only. ±.012 Wall hickness in. ±.010 ± ±.007 ±.016 ±.012 hread lass U U U U U U U U U U U U U U U U U U U U U U U U hell ize ± 0.3 Wall hickness in. ± 0.3 ± ± 0.4 illimeters ±

46 08 90 angle plug Without a wire sealing grommet or or clamp on-environment proof If a cable clamp is required, see pages and 8684 hell ize hread lass 2 ll dimensions for reference only. in U U U U U U U U U U U U hell ize in. illimeters

47 08/08 90 angle plug 08 With a cable clamp Wire sealing grommet not included on-environment proof 08 With a wire sealing grommet and cable clamp or use with individual wires nvironment proof hell ize illimeters hell ize ll dimensions for reference only

48 08 90 angle plug With a wire sealing grommet for conduit termination or use with individual wires nvironment proof hell ize hread lass 2 ll dimensions for reference only. in U U U U U U U U U U U U hell ize in. illimeters

49 05 dummy receptacle quare flange our through mounting holes tows cable plugs when not in use hell ize ±.004 ± hell ize ± 0.1 ± ll dimensions for reference only. illimeters

50 thru-bulkhead receptacles ccepts mating plug on both sides our through mounting holes hell ize ±.004 ± hell ize ll dimensions for reference only ± 0.1 ± 0.3 illimeters

51 -/ onnectors insert availability Insert rrangement ervice ating otal ontacts ontact ize Inst Inst Inst Inst /Inst Inst Inst /Inst oax *rimp contacts accommodate wire wire the the same same size size as as the the contact contact as as well well as as wire wire of the of the next next smaller, smaller, even even size. size. rrangements rrangements identified identified with an with asterisk an asterisk (*) are (*) exceptions. are exceptions. ee insert ee arrangement insert arrangement drawings drawings on pages on pages for 6-28 application for application wire size. wire size. ontact ize Insert rrangement ervice ating otal ontacts / Inst / Inst Inst Inst * * * / / / oax arrangement available available only only with with pin pin contacts contacts in in receptacle receptacle and and socket socket contacts in plug contacts in plug. **oaxial cable data can be found on insert arrangement drawings, pages ** oaxial cable data can be found on insert arrangement drawings, pages or further information on coaxial contacts and cable see catalog or further information on coaxial contacts call mphenol Industrial at

52 -/ onnectors insert availability, cont. Insert rrange ment ervice ating otal ontacts ontact ize / / / / / / / 8 8* * / / Inst i Volt * Inst * * Inst oax** *rimp contacts accommodate wire the the same size size as as the the contact as as well well as as wire wire of the of the next next smaller, smaller, even even size. size. rrangements identified identified with an with asterisk an asterisk (*) are (*) exceptions. are exceptions. ee insert ee insert arrangement arrangement drawings drawings on pages on pages for 6-28 application for application wire size. wire size. Insert rrange ment ervice ating otal ontacts Inst / / // / // ///Inst // oax * * Y / ontact ize / Inst./ /// / oax** ** **oaxial oaxial cable cable data data can can be be found found on on insert insert arrangement arrangement drawings, drawings, pages pages or or further further information information on on coaxial coaxial contacts contacts and call cable mphenol see catalog Industrial at

53 -/ onnectors insert availability, cont. ontact ize Insert otal rrangement ervice on- oax** ating tacts Inst /Inst * oax oax oax Inst oax size 4/ / / / * * * oax oax 4 4 *rimp contacts accommodate wire wire the the same same size size as as the the contact contact as well as well as wire as of the wire next of smaller, the next even smaller, size. rrangements even size. rrangements identified with identified an asterisk with (*) an are asterisk exceptions. (*) are ee exceptions. insert arrangement ee insert drawings arrangement on pages drawings for on application pages 6-28 wire for size. application wire size ontact ize Insert otal rrangement ervice on- oax** ating tacts oax * * oax / 35 35* size 4/ * oax oax * * oax size 4/0 40- Inst U V 3 3 size 2/0 **oaxial cable data can be found on insert arrangement drawings, pages or or further information on on coaxial contacts and call cable mphenol see catalog Industrial at

54 -/ onnectors insert alternate positioning o avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. he socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. osition W osition X osition Y osition View looking into front face of pin insert or rear of socket insert. he following insert arrangements have the same alternate insert rotations for W, X, Y and, which are: egrees W X Y Insert egrees rrangement W X Y Insert egrees rrangement W X Y Insert egrees rrangement W X Y Y * *dditional rotations available; consult mphenol for information. 51

55 -/ onnectors solder contacts achined copper alloy contacts in a full range of sizes, with closed entry socket design in the size 12 and 16 contacts. heavy silver-plated finish is deposited on all solder con tacts for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. old plated contacts are also available. (ee how to order, page 78 for - and page 79 for.) in/ ocket ating nd ize Wire arrel ize llowable Wire ize est urrent** mps in ocket 16 hort in ocket 16 ong in ocket in ocket in ocket in ocket ** ontact ratings as stated are test ratings only. he connector may not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. he 10, 14 and 16 connectors require short contacts. able I I- O VI I able II IU VO I** ervice ating ecommended Operating Voltage* at ea evel ffective reepage istance om. () Inst /16 echanical pacing om /8 1/ /16 1/ /4 3/ /16 1/ /16 * he values listed in able I represent operating values which include a generous safety factor. It may be nec essary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find able II useful for determining the degree to which the recommended values of able I can be exceeded. ominal istance tandard ea evel onditions ressure ltitude 50,000 eet ressure ltitude 70,000 eet inimum inimum inimum ervice ating irspace reepage lashover Voltage () est Voltage () lashover Voltage () est Voltage () lashover Voltage () est Voltage () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature. ** o attempt has been made to recommend operating voltages. he designer must determine his own oper ating voltage by the application of a safety factor to the above derating chart to compensate for circuit tran sients, surges, etc. 52

56 -/ onnectors crimp contacts and application tools achined from copper alloys and silver or gold plated for maximum corrosion resistance, with a minimum millivolt drop and a maximum current carrying capacity, the size 16 and 12 socket contacts are of the closed entry design. rimp contacts are available for all insert arrangements and are identified based on part number call out. (ee how to order, page 78 for - and page 79 for.) I O I O U O O IV O IV O I O I I WI W rimp ools aniels 8 or quivalent ico IIO OO ositioner/ ie et 29-1 or quivalent ico ocator/ olor ed in - lue ocket - reen reen ico in ocket ico ico 4043 ico ico in ocket ico /0 2/0 ico /0 ico 500 in /0 4/0 ico /0 ocket dditional contact variations including thermocouple contacts are available; consult mphenol, idney, Y for information. 53

57 O echnology O echnology dvantages O twisted grid configuration allows for 50% more current to pass through the same size pin, while providing increased reliability, ampacity and cycle durability as well as lower insertion force, -rise and voltage drop. I IIIY O erating hart emperature vs. urrent ased on single conductors in free air. Wire cross-section same size as pin contact crosssectional area. Unique O design and construction technology create an electrical contact interface that exceeds typical interconnect requirements. pplications in aerospace, medical, industrial, automotive, mining, offshore, and other harsh environments depend on the high reliability of mphenol s O technology. OW O /IO O he hyperbolic lamella socket contact construction distributes normal forces over a high percentage of the mating pin surface. his creates a smooth, even engagement effort. his force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. OW O I he large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the O contacts high current ratings compared to traditional power contact designs. I I Y UIIY O contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. pecialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. ven with continuous exposure to harsh environmental abuse (salt, sand, and high humidity), O contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles. O ocket able O art umber ilver ocket ontact I O old ating ize Wire Well rimp ools IIO OO ositioner/ie et ocator/olor aniels 8 or quivalent 29-1 or quivalent reen ico ico ocket ico ico ico ico ico ocket

58 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated ront of ocket Insert ront of ocket Insert Insert rrangement ervice ating Inst. Inst. umber of ontacts ontact ize otation of 14-2 Insert rrangement ervice ating Inst. Inst. umber of ontacts otation of 14-7 ontact ize Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O

59 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts * 4 ontact ize I Insert rrangement ervice ating,,, = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize otation of 18-9 Insert rrangement ervice ating Inst. umber of ontacts 1 1 4** ontact ize O * = Iron; = onstantan **, = Iron;, = onstantan 7 56

60 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated I otation 110 otation 260 otation of 18-1 of of Insert rrangement ervice ating,,, = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,,, = Inst. = ; al. = umber of ontacts ontact ize I Insert rrangement ervice ating Inst. umber of ontacts ontact ize O

61 58 I 100 I 250 front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating Inst. Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts 11 3* 7* 5 5 3* 1 5 ontact ize for #14 or 16 wire for #10 or 12 wire for #10 wire * olderless O otation of otation of I V U -/ onnectors contact arrangements

62 59 U V front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating =; al. = umber of ontacts 7* 1* ontact ize for #16 wire Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;,,, = = ;,,,, = umber of ontacts ontact ize * olderless O / onnectors contact arrangements

63 60 front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating = ; al. =,,,, = ;,, = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. =,, = ;,, = = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;.. = = ; al. = umber of ontacts * ontact ize for #14 or 16 wire * olderless O / onnectors contact arrangements

64 61 front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts 8 5 3* ontact ize for #10 or 12 wire Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,, = umber of ontacts ontact ize * olderless O I O I -/ onnectors contact arrangements

65 62 front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating Inst. umber of ontacts * ontact ize , for #10 or 12 wire,, for #8 wire Insert rrangement ervice ating i-volt umber of ontacts 1 5* * ontact ize for #10 or 12 wire Insert rrangement ervice ating Inst. umber of ontacts * 5* 5 2 ontact ize for #10 or 12 wire 8 8 for #16 wire * olderless O U V W X Y 90 U V -/ onnectors contact arrangements

66 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated U V W X V U U W X Y a V Insert rrangement ervice ating Inst. Inst. umber of ontacts ontact ize (oax) -188/U or -174/U Insert rrangement ervice ating,, = ; al. =,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating, = ; = ; al. = umber of ontacts ontact ize O

67 64 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating = ;,, = ; to = umber of ontacts ontact ize Insert rrangement ervice ating = ;,,,, = ;, = ; al. = Inst., = ;,, = ; al. = umber of ontacts ontact ize * olderless O I U V W X U V W X Y a b d 100 U V W X Y a b d W X Y U V a b c d e f g h j k m l U V 100 otation of 32-6 of 28-12

68 65 front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts * 4* 3* 9* 7* ontact ize (oax) -59/U for #10 wire 16 8 for #10 wire or -62/U (,, ) Insert rrangement Y ervice ating umber of ontacts ontact ize * olderless O U I U V W X a b c d e f g h j k m n p r s -/ onnectors contact arrangements

69 66 front face of pin insert or rear face of socket insert illustrated O Insert rrangement ervice ating = ;,,, =,,, = :, al. = umber of ontacts ontact ize Insert rrangement ervice ating,, h, j = Inst.; al. = umber of ontacts ontact ize Insert rrangement ervice ating, = ; = ;, = ;, = umber of ontacts ontact ize O U V W I X I O U V W X Y a b c d e f g h j k I O I O U V W X Y a b c d e -/ onnectors contact arrangements

70 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated O X W V Y U 100 I O U V W X 100 otation of 32-6 Insert rrangement ervice ating,,,, = ; al. = umber of ontacts ontact ize O U V W X Y a b m c d e g h j k n p q s t u v x y w z f r Insert rrangement ervice ating umber of ontacts ontact ize U V W X Y a b c d f g h i j k m n p q r s t u v w x y z 90 a b c Y j k d X i m f U q r W h n g p s V v t u w c d e Y a b U V W X O I 90 W otation of Insert rrangement ervice ating Inst. t, u = ; al. = Inst. umber of ontacts ontact ize for #10 wire O

71 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated Y X W p V n w m U k v j U i q h s g t a b c d f a Y X W U V Insert rrangement ervice ating ** umber of ontacts ontact ize 12 0 (oax) -71/U 4 (oax) -161/U 16 8 (oax) -161/U 16 8 (oax) -124/U or -179/U I O U V W X O U V W X Y a b c d e f g h j k m n p q r s t u v w x y z Insert rrangement ervice ating ** Inst. umber of ontacts ontact ize (oax) -124/U (oax) -58/U Insert rrangement ervice ating 8, 9 = umber of ontacts ontact ize (oax) -180/U ** onsult mphenol, idney, Y for service rating of power contacts. O

72 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated O U V W X Y a b c d e f g h j k n q m p r s t u v w x y z I O U V W Insert rrangement ervice ating umber of ontacts ontact ize / Insert rrangement ervice ating = ;, = umber of ontacts ontact ize I O U V W X Y a b c h n r d j x u e f g k t p v w z y s m I O V W Y U a X b c d e f g k h j n p m r s u t v w x z y Insert rrangement ervice ating umber of ontacts ontact ize O /0 69

73 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated d e a Y U V I O O U V W X Y a b c 100 O U V W X Y a b c f b c W X d e f g h j k m n p q r s t u v w x d e f g h j k m n p q r s t u v w x y z y z 100 otation of Insert rrangement ervice ating umber of ontacts ontact ize O U V W X Y a b c I d e f g h j k m n p q r s t u v w x y z 110 otation of Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize b c a d j k h m e g Y U f X V W 100 I O U V W X Y a b c d e f g h j t k n p m u w v r s 110 I O U V W X Y a b c e d f g m h j t k n u v p w r s Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize x 100 otation of 36-7 z y x z y 110 otation of 36-7 O

74 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated 100 d e f b c a Y U V W X O I 100 otation of 36-9 Insert rrangement ervice ating umber of ontacts ontact ize U V W X Y a b c d e h j f g k m U V W X Y a b c d f g h i W X Y k a r s b t m c n d j k m n p q r s t u v w x y z V U j i q h p f g Insert rrangement ervice ating umber of ontacts ontact ize W V X U Y k j i a b h r q s t m c p n d f g U V W X Y a b c d f g h i j k m n p q r s t u v w x y z I O U V W X Y a b c h n r d j x u e f g k t p v w z y s m Insert rrangement ervice ating umber of ontacts ontact ize 16 8 for #6 wire for #10 wire for #10 wire O

75 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated U V W X Y a b c d f g h i j k m n p q r s t u v w x y z Insert rrangement ervice ating umber of ontacts ontact ize 0 (oax) -11/U 0 (oax) -59/U, -62/U /U, or -13/U or -71/U Insert rrangement ervice ating umber of ontacts ontact ize 4 (oax) -62/U 16 8 (oax) -187/ 16 for #14 wire Insert rrangement ervice ating umber of ontacts ontact ize O

76 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize for #10 wire 4 (oax) -58/U d c k b j h a U e V m f g Y W X Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize 16 for #12 wire 4/ z d e y f x g O w Y h v c X j b a u W U k V t m s n r p q I O U V W X Y a b c d e Insert rrangement ervice ating umber of ontacts ontact ize O /0 73

77 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated I O U V W X Y a b c d g h i e f l m j o k n p q r s t u I V Y O W c a U X b Insert rrangement ervice ating umber of ontacts ontact ize U V W X Y a b c d f g q h i j k m n p r s t u v w x y z U W X Y V U V Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O

78 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated h g p f d n c m b a i U j V q k W X Y Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire (oax) -124/U 0 (oax) -63 /U W V U X Insert rrangement ervice ating umber of ontacts ontact ize 16 4 (oax) -59/U Insert rrangement ervice ating umber of ontacts ontact ize 8 4 (oax) -9/U (oax) -62/U 0 (oax) -9/U or -214/U O

79 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire 0 (oax) -115/U Insert rrangement ervice ating umber of ontacts ontact ize O

80 -/ onnectors contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating Inst. umber of ontacts ontact ize 4/ Insert rrangement U 40-V ervice ating umber of ontacts ontact ize /0 O /0 4/0 77

81 mphenol - onnectors how to order, connector intermateability art umber ystem (example part number shown) W (80) onnector eries designates mphenol - everse ayonet eries 2. hell tyle able connecting receptacle ox mount receptacle (lass only, see sect. 3) Wall mount receptacle for rear panel mounting traight plug am nut receptacle - rear panel mount (lass only, see sect. 3) angle plug 3. onnector lass nvironmental, no rear threads (pplies to 3107 only) nvironmental resisting, with grommet seal and strain relief backshell nvironmental resisting, with grommet seal and solid backshell with rear accessory threads ackshell for heat shrink termination nvironmental resisting with lightweight endbell 4. hell ize and Insert rrangement ee pages for for insert availability charts, and and pages 6-24 pages for insert pattern for insert drawings. pattern drawings. 5. ontact tyle designates pin contacts designates socket contacts ote: standard contacts are silver plated. onsult onnector odification for ordering gold plated contacts. 6. lternate osition W, X, Y and -- ee page o suffix required for normal position. 7. esignation for everse ayonet designates everse ayonet coupling shells 8. onnector odification Omit for standard olive drab connectors with solder type silver plated contacts. or a modification as listed below, add suffix in parenthesis to the end of the part number. onsult mphenol Industrial Operations for further description or assistance. () with adsock O contacts (crimp sockets only)* (80) with W crimp contacts (O) less contacts. (contacts are to be ordered separately) (176) gold contacts (00) metric threads in flange holes (I) grounded - plug only (42) less grommet and backshell (85) less sleeve and grommet (23) electroless nickel plating (232) with black zinc cobalt plating (072) gray zinc nickel **W** * onsult page 54 for O echnology dvantages. IIY WI II O onnector tyle ateable with tyle , , , , 3101, 3102, 3101, 3103, 3102, , , , 3101, 3102, 3101, 3103, 3102, , 3107 his catalog is on the mphenol website: ee for the broad range of interconnection products offered by mphenol. 78

82 onnectors how to order, connector intermateability art umber ystem W (014) ontact tyle and Insert aterial = rimp = rimp with stainless steel = older = older with stainless steel Y = rimp with Viton Y = older with Viton = rimp with low smoke/flame retardant inserts = older with low smoke/flame retardant inserts o designation required for eoprene components 2. hell tyle 01 - Inline receptacle 02 - ox mount receptacle quare flange receptacle - rear panel mount 05 - ummy receptacle 06 - traight plug 07 - am nut receptacle - rear panel mount am nut receptacle with accessory threads angle plug - hru-bulkhead receptacle 3. onnector lass - or details, see pages dapter for accessory attachment, non-environmental - dapter, clamp for individual wires, non-environmental I - hreaded internal adapter. hread style/size to be specified at the end of the - x (20) or (21) - dapter, jacketed cable clamp, environmental - dapter, jacketed cable clamp, individual wire sealing grommet, environmental - dapter, clamp for individual wires, individual wire sealing grommet, environmental. - dapter for heat shrink tubing, individual wire sealing grommet, environmental - hru bulkhead receptacle, accepts mating plug on both sides - dapter for accessory attachment, individual wire sealing grommet, environmental - (02) o thread, no accessories, environmental with panel sealing gasket I - hreaded internal adapter with individual wire sealing grommet. hread style/size to be specified at the end of the - s (20) or (21) V - dapter, individual wire sealing grommet, environmental - dapter for termination of I/I shielded braid with heat shrink tubing or boot, individual wire sealing grommet, environmental 4. esignation for ounting ole - eceptacle Only - U hreads - etric hreads o designation for standard through hole mounting holes. 5. hell ize and rrangement ee pages ontact tyle designates pin contacts designates socket contacts 7. lternate osition W, X, Y and - ee page 51. o suffix required for normal position. 8. onnector odification* Omit for standard olive drab with silver plated contacts i.e.: (31) old/nickel plated contacts (025) lack zinc cobalt () ess contacts (072) ray inc ickel (116) older contacts less pre-filled solder (724) ray inc ickel with solder contacts less pre-filled solder **o ompliant** () O contacts (crimp sockets only)* * onsult page 54 for O echnology dvantages. onnector tyle IIY WI II O ateable with tyle / 062 / 064 / 065 / / / / / / / 02 / 030 / 05 / 070 / 01 / 02 / 030 / 05 / 070 / 79

83 -/ onnectors onnectors accessories accessories , , sealing gaskets hell ize ±.010 Installation imensions ront anel Versions ear anel Version ± hell ize Installation imensions ront anel Versions ear anel Version O.031± ± 0.3 mm.020 ± ± 0.1 mm II.031 ± ± 0.3 mm OW U ront anel lain Version I he mphenol plain flat gasket of synthetic rubber material is provided to take complete advantage of waterproof and pressure sealing features. It is for use with the flange mounted receptacle. II his flat gasket is provided to give the maximum in connector performance. Its special feature is in providing the maximum radio shielding under difficult conditions of high receiver sensitivity and low signal strength while retaining the sealing characteristics of the plain gasket. his gasket is for use with the flange mounting receptacle. OW U his gasket is provided for applications where the major requirement is resistance to the injurious effects of extremely low temperature. ven at temperatures as low as 67 this gasket retains its resiliency and will seal a pressure differential of 30 psi. dditional versions of gaskets are available including low smoke zero halogen, and also high temperature and conductive types. onsult mphenol lndustrial Operations, idney Y, for further information. Order ata for ront anel ount askets ront anel hielding Version ront anel ow emperature Version ront anel ow moke Version Order ata for ear anel ount askets ear anel lain Version ear anel ow moke Version

84 -/ onnectors accessories receptacle protection caps rotective metal caps which seal the front of receptacles Includes a chain for retention of the cap at the required location ll ( )- and receptacles * XXX * o complete order number, add shell size and suffix number. or example, shell size 11 with olive drab cadmium plate would be able 1: hell ize pprox inish Olive drab cadmium plate uffix -XX lectroless nickel -XX able 2: illimeters lack zinc cobalt ray zinc nickel -XXY -XX hell ize pprox ll dimensions for reference only. 81

85 -/ onnectors accessories plug protection caps rotective metal caps which seal the front of plugs Includes a chain for retention of the cap at the required location ll ( )- and plugs * XXX * o complete order number, add shell size and suffix number. or example, shell size 11 with olive drab cadmium plate would be able 1: hell ize pprox inish Olive drab cadmium plate uffix -XX lectroless nickel -XX able 2: illimeters lack zinc cobalt ray zinc nickel -XXY -XX hell ize pprox ll dimensions for reference only. 82

86 -/ accessories onnectors - accessories rear mounting data, panel cut-out dimensions, sealing plugs, sealing ranges OUI XIU I O O I X. ole ize (mm) ealing ange imension ize I U XX 00/ (mm) (mm) ealing plugs are used to fill unused holes in multi-holed grommet configurations. I. I. Order o. ontact ize Wire ize olor ode ia. ±.010 ±.005 ± lue ** Yellow ** ed lue Yellow O in mm hell ize Y. I. ia. ole ize U-OU IIO 02, 020, 00, 030 ront ount 02, 00, 020 I. Y. onnector tyles ear ount 030 I. am ut 070 am ut 070 ±.004 ia. ia. ia /16 1 3/4 7/ / / / /16 1 1/8 1 1/ /16 1 1/4 1 3/ /16 1 3/8 1 1/ /16 1 1/2 1 5/ /16 1 5/8 1 3/ /16 1 7/ /16 2 1/8 2 1/ /8 2 3/8 2 1/ /8 2 5/8 2 3/ illimeters ia. ± *** *** ** ±.020 (in.) *** ± 0.5 (mm) ll dimensions for reference only.

87 onnectors accessories style cable clamp oncentric cable clamps, insure strain relief and central location of the cable an be used with bushing 3420 V art umber ll dimensions for reference only. Used with hell ize Used with ushing V hread lass U U U U U U U U U art umber Used with hell ize Used with ushing illimeters 84

88 onnectors accessories 3420 bushing ushing of synthetic rubber to be used with cable clamps for protection of the cable or wires an be telescoped for smaller cable diameters 1.6mm.062 in. art umber ll dimensions for reference only. Used with able lamp / / / / / / / / / / illimeters art umber Used with able lamp / / / / / / / / / /

89 onnectors accessories style ( ) cable clamp Waterproof clamp for jacketed cables rovides mechanical strain relief plus concentric clamping over a wide range of cable sizes neoprene* gland seal ensures a waterproof seal on the cable jacket * Other materials available V o reduce diameter, use rubber brushing 3420 art umber Used with hell ize hread lass 2 in inches V hread lass 2 in inches Used with ushing ushing Opening using Opening illimeters Open losed Open losed U 6-32 U U 6-32 U & U 6-32 U U 6-32 U & U 8-32 U & U 8-32 U U U U U U U art umber Used with hell ize ll dimensions for reference only. ± Open losed & & & ± 0.4 illimeters Open losed

90 -/ accessories glands ylon able lands aterial: ylon 66 (U pproved 94V-2) eal ing: U 94V-2(U pproved 94V-2) hread ype: etric,, emp ange: tatic: ynamic: hort erm: +120 urrent olors: ray, lack etal able lands aterial: rass with ickel; rass with in/ickel lamping: U approved 6, 94V-0 eal ing: U 94V-2 (U approved, 94V-2;U approved OW OI U, 94V-0 hread ype: etric,, rotective: I68 (tighten with o-ring) emp ange: orque Value (-) to tighten the fitting to the flexible cord: orque Value (-) to of tighten hex and the cap fitting nuts: to the threaded - hub: , 16, 20 are U recognized under file # ylon able lands IO art hread ax d (mm) able ange (mm) hread (mm) lamp (mm) IO-12 12x IO-16 16x IO IO IO IO IO-25 25x IO IO IO IO IO IO IO-I1/2 1/ IO-I3/4 3/ IO-I5/4 1 1/ IO-I3/2 1 1/ IO-I1/2 1/ IO-I3/4 3/ IO-I IO-I5/4 1 1/ IO-I3/2 1 1/ IO-I5/2 2 1/ IO IO IO IO IO IO IO IO IO panner "" (mm) or additional information on other products available refer to our ord rips & able lands, atalog etal able lands IO art hread ax d (mm) able ange (mm) hread (mm) lamp (mm) IO-12 12x IO-14 14x IO-16 16x IO-18 18x IO-20 20x IO IO IO-25 25x IO IO IO IO IO IO IO IO IO IO IO-I1/2 1/ IO-I3/4 3/ IO-I5/4 1 1/ IO-I3/2 1 1/ IO-I IO-I5/2 2 1/ IO-I IO-I1/2 1/ IO-I3/4 3/ IO-I IO-I5/4 1 1/ IO-I3/2 1 1/ IO-I IO-I5/2 2 1/ IO-I IO IO IO IO-16 16x IO IO IO IO IO IO panner "" (mm)

91 mphenol onnectors with O technology mphenol offers mphe-ower onnectors, high amperage capability connectors designed for the most demanding industrial and transportation applications. he connectors, in most shell styles, can be enhanced with O contacts that handle up to 150% higher amperages than standard contacts. he O contact is a hyperbolic, stamped grid configuration within the socket. s male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss. his design ensures a large, coaxial, face-to-face surface area engagement and provides higher current capacity with minimized temperature rise. he Oʼs strongest benefit is its very low mill-volt drop because of the intimate contact provided by the spring force of the grid. O contacts are available in size 8 (69 amps), size 4 (120 amps), and size 0 (250 amps). urrent mphe-ower lines support from 50 to 500 continuous duty. ybrid arrangements with O and power contacts can be tailored to meet customer needs. or more information on mphe-ower onnectors, request rochure he O ontact dvantage: ow contact esistance ow milli-volt drop performance igher current capacity with minimized temperature rise. eliability under vibration and shock. igh quality, consistency and lower cost mphe-ower mphe- he mphe-ower series provides the benefit of a connector in a high performance composite material. he - is listed to U/U 2238 tandard, ontrol umber 19V. It also meets all of the specifications for high power process control and server applications. erformance level is the same as that of the series. O contacts enable an increased current rating of 120 on individual contacts, and a standard thread achieves an I67 seal rating. ompression (setscrew) wire termination to the 4/6W or 8/ 10W conductors allows for easy field replacement of pin or socket contacts. It also provides for easy complete plug or receptacle assemblies, all without a need for specialized tooling. ower he ower is a modification to the series incorporating three 8.0mm O contacts mounted in a common termination to busbar or cable, enhanced to an ultra-high current density in a compact shell size 28 layout. his design created the first UV finger-proof 500 connector in the marketplace with the dead-front pin design to prevent contact with live circuits. In environmental versions, this connector achieves I67 performance. he ninety-degree wire orientation on the plug provides low-profile mounting for tight packaging requirements. his plug is designed to be over-molded, and can also be fitted with mechanical hardware for individual requirements. mphenol mphe-ower onnectors with O high amperage contacts mphe-ower omposite onnector ower, inger-roof 500 onnector 88

92 mphenol onnectors special applications - eries - he with etal lip Inserts mphenolʼs - series combines the reverse bayonet connector and the rear release metal clip retention system which is used in the mphenol /atrix I connector line. nother benefit is the captivated coupling nut assembly which allows unmating without the rear accessories attached. Improved environmental sealing is achieved with this series. he crimp joint is covered by a three-webbed fluorinated silicone grommet that seals on the wires without the necessity of an additional sealing clamp. n interfacial seal with conical towers on the pin insert matches with recesses on the socket; a match that provides the popular cork and bottle seal during mating. he grommet and the interfacial seal provides adequate sealing during environmental extremes. he - series is intermateable and intermountable with the standard series, and it uses standard style rear accessories. or more information on the - eries, request roduct ata heet # onnectors for igh Voltage ower pplications he mphenol - connectors were developed for use in the igh Voltage ower istribution industry. Incorporating all the standard features of the popular series, these connectors will prevent accidental electrical shocks to the technicians. ead ront pin contacts in size 0 are recessed into a socket insert, preventing inadvertent contact with a live circuit. igher amperage levels are provided - up to 100 amps per contact. he - series has been U approved. irst ate - ast reak features on one or more of the pins provide an additional measure of operator safety. urrently there are 5 insert patterns available. onsult mphenol Industrial Operations for more information. onnectors for the I ighting Industry mphenol provides connectors for the rugged use experienced during stage shows and other entertainment events, even outside in the elements. he same 3-point bayonet coupling system and the same ruggedness to survive 2000 mating cycles are provided. he unique features of this connector series include color-coded receptacle shells with matching backshells on the cable plugs. he colors can be matched to specific wattage cables and/or light systems. wide selection of environmental adapters designed to seal on the outside diameter of specific cable diameters can be fitted to the backshells. pplications for these connectors include power and control of lighting trusses, and portable power and dimmer racks. or more information request roduct ata heet #174. mphenol - with etal lip Inserts mphenol - onnectors for igh Voltage ower pplications mphenol onnectors for the I ighting Industry 89

93 dditional mphenol Industrial onnectors for the ail Industry eries mphenol has developed a heavy duty 5015 type connector with eries III type coupling for use in mass transportation and heavy equipment applications. he eries has the same electrical characteristics as 5015 standard product but it has rugged ratchet double start stub threads. hese rugged double stub threads eliminate mis-mating and provide for easy cleaning. Other features/benefits of the connector series: 5 key/keyway alignment feature. Operating temperature is from 55 to Operating voltage is to 3000 V () at sea level. rimp and solder termination available. 5 shell styles with all the 5015 insert patterns available. upplied with low smoke, low halogen inserts which are flame retardant, but also can be supplied with standard 5015 inserts. Wide variety of backend accessories for all styles of cable and conduit, and a variety of cable strain reliefs including over-molding and heat shrink boots. O high amperage sockets can be incorporated. tar-ine eries mphenol/yle tar-ine eries is another heavy duty environmental cylindrical connector widely used in mass transportation and in the oil exploration market. Ideal for high amperage and high density control and instrumentation applications, this series has features and benefits as follows; ard anodic coating for dielectric strength with heat and corrosion resistance. Operating temperature is from 67 to mperages up to 1135 amps at 1000V or rating available. ouble lead cme threads provide complete coupling in one turn of the coupling nut, and do not clog under adverse weather conditions. older, crimp and pressure terminals; circuit breaking power and control types available. U listed and listed for circuit breaking capability. 5 shell styles with over 150 insert patterns. 3 retention styles with captive contacts or insertable/removable contacts. Variety of backend accessories including basketweave cable grips, straight or angled adapters and receptacles mounted to junction boxes. Over-olded able ables can be designed with custom overmold to mphenol Industrial cylindrical connectors for almost any application in mass transportation or any other types of industrial markets. Overmold seals to the rear of the connector and to the cable jacket to provide moisture sealing. ables may be designed to meet any environmental performance requirement and any electrical performance requirement. Variety of materials are available: neoprene, hypalon and others. onsult mphenol Industrial Operations for further information on these industrial products mphenol eries mphenol tar-ine eries Over-olded able for Industrial onnectors

94 dditional mphenol Industrial roducts for the ail Industry, cont. rans-ower onnectors mphenol/yle provides head-end power connectors for commercial rail systems. hese meet mtrak specification , # eatures and benefits include: lip-fit, double seated for environmental protection. etention by receptacle cover or optional accessories. rimp termination per mtrak and specifications. ocket contacts provide uniform pressure for low mating and unmating forces, low voltage drop, consistently low temperature rise and shock resistance. Operating ambient temperature is 57 to lectrical performance up to 600 volts, 400 mps. ll molded elastomeric rubber body on jumper. aintight per U/ standard. 27 ole rain-line eceptacles and umpers mphenol/yle 27 pole U (multiple unit) and communication receptacles and jumpers are provided for rail applications. umpers are either standard car to car, between locomotives or between locomotives and lead cars. hese products are designed to mtrak and specifications. Other design features and benefits: ocomotive jumpers are keyed differently from all other 27 pole jumpers to prevent mis-mating. hey also have identification markings to distinquish their proper usage on locomotives. eceptacles are a rugged aluminum housing with a spring loaded cover. eceptacles can be provided with or without leads. ush-pull mating. mphe-y omposite olded onnectors he mphe-y is a new mphenol product for mass transit application that uses O high amperage sockets. It is a molded interconnect system that provides rapid and safe connect and disconnect for traction motor installation and repair. his packaging solution consists of a molded base plate, a silverplated copper connector with O contacts, and a molded top cover. When attached to the traction motor, this unit creates a safe, reliable and efficient means of conducting high amperage current from the third rail or catenary to the propulsion controller. ach leg of this assembly can safely accommodate up to 1000 amps through the 18mm O contacts. mphenol has wide capabilities in designing specialty molded interconnect solutions, such as the new mphe-y, for power and/ or harsh environment applications. ustom designs can include bayonet, theaded or push-pull coupling with crimp solder or pressure termination. hey can utilize O or standard contacts and can be designed to meet specific environmental sealing requirements and temperature ratings. onsult mphenol Industrial Operations for further information on these industrial products. mphenol rans-ower onnectors for ail ass ransit mphenol 27 ole rain-line eceptacle and umpers for ail ass ransit mphe-y olded Interconnect ystem for ail ass ransit 91

95 O OOIO mphenol Industrial hone: elaware venue idney, Y otice: pecifications are subject to change without notice. ontact your nearest mphenol orporation ales Office for the latest specifications. ll statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. tatements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. he user should not assume that all safety measures are indicated or that other measures may not be required. pecifications are typical and may not apply to all connectors. I mphenol 97 eries onnectors are U recognized and recognized.