High Density Interconnects
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1 Contents ection Description Pages Insert rrangement 40 How To Order HD Contact and Technical Data 42 Receptacles Wall ount Receptacle 43 Wall ount Double Flange Receptacle 43 Line Receptacle 44 Box ount Receptacle 44 Jam Nut Receptacle 45 Reduced Flange Jam Nut Receptacle 45 Double Flange Receptacle 46 Plugs traight Plug with Integral Backshell 46 traight Plug 47 CLUTCH-LOK Plug 47 Custom Designs tyles vailable 48 Interconnects The HD38999 family of connectors has 30% to 50% more contact density than the highest density il pec connectors of its size. This series of connectors was designed to utilize mil-specified components with the exception of the contacts and insert arrangements. Utilizing existing mil-qualified size 23 contacts and insert materials, these connectors are essentially a drop-in replacement for the standard connector. This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. mphenol has qualified this series of connectors to the requirements of IL-DTL mphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer s needs. Please contact us if additional information is required. HD38999 Connectors available styles: luminum Composite tainless teel ealed (IP67) Filtered 2 pecs HD38999 icro-d Terrapin Nexus 39
2 HD38999 Connectors Insert rrangements 2 pecs connector that has the connections... s (Front of Pin Insert hown) (all contacts are size 23) Increased number of contacts in HD38999 insert pattern compared to tandard 38999*contact density of same shell size Goes from 9 to 87 contacts! HD icro-d Terrapin Nexus * tandard inserts for series are shown in mphenol s Combined Circular Catalog,2-C3 40
3 HD38999 Connectors Ordering Guide for HD38999 Easy teps to build a part number... HD38999 P (prefix for Potted) TV TVP TV CTV CTVP Connector Type TV or PTV (Potted version) tyles tep. elect a Connector Type tep 2. elect a tyle ervice Class Designates Tri-tart eries Connector Back panel mounted receptacle CLUTCH-LOK high vibration plug connector (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) Tri-tart Composite eries connector mounted composite receptacle Insert rrangement Designates 00 Wall mount receptacle 40 Wall mount double flange receptacle 0 Line receptacle 02 Box mount receptacle- contact mphenol for availability. 06 traight plug 07 Jam nut receptacle 47 Jam nut double flange receptacle 26 Proprietary CLUTCH-LOK high vibration straight plug (service Class RK only) 97 Reduced flange jam nut receptacle (not available in composite) 96 traight plug with integral backshell (not available in composite) tep 3. elect a ervice Class RF RW RL RK DT DZ Designates Electroless nickel plated aluminum, optimum EI shielding effectiveness 0GHz specification min., 48 hour salt spray, 75 C Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EI 0GHz specification min.,75 C Corrosion resistant stainless steel, electro-deposited nickel, 48 hours salt spray, 75 C, non-firewall Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EI 45 0 GHz specification min., 75 C Durmalon plated, alternative to cadmium. Corrosion resistant, 500 hour extended salt spray EI 0GHz specification min. without CR 6 Zinc-Nickel alternative to cadmium. Corrosion resistant, 500 hour salt spray, conductive, 65 C to +75 C tep 4. elect a Insert rrangement s are IL-DTL-38999, eries III, with the newer insert arrangements shown on page. Insert rrangement Number Contact Type lternate Positions PCB Options 06 RW 23-5 P B (P25) tep 5. elect a Contact Type P EU EU EU mphenol Designates Pin contacts ocket contacts mphenol RoH mphenol RoH 2002 RoH EC EC EC tep 6. elect an lternate Position, B, C, D, E or blank for normal. 9, 3, and 5 7 and 9 2, 23, and 25 RECEPTCLE (front face shown) R BC BR BC DR BC Key & keyway arrangement identification letter CR BC IN KEYWY R or P BC PLUG (front face shown) IN KEYWY P BC BP BC tep 7. elect a PCB Contact Option Pin plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master keykeyway. CP BC BR or BP BC DP BC CR or CP BC DR or DP BC N B C D E N B C D E N B C D E N B C D E Pin with lignment Disc* ocket ocket with lignment Disc** PCB tail stickout inch P* PD D.00 nominal P5* P5D 5 5D.50 nominal P2 P2 2D.200 nominal P25* P255 25D.250 nominal P3* P3D 3 3D.300 nominal P35 P35D 35 35D.350 nominal * Not available in TV40 wall mount double flange receptacle or TV47 jam nut double flange receptacle styles. ** ee page 8 for more information on alignment discs for HD38999 connectors. Note: tandard tail diameter is 0.09 ±.00 tick out is measured from the end of the connector shell to end of the contact 4 2 pecs HD38999 icro-d Terrapin Nexus
4 HD38999 Connectors General Information 2 pecs Contact Part Numbers: 23 ockets 23 Pins ealing Plugs Crimp Barrel Dia.: (Inches) Technical Data ( ) ( ) ( ) Crimp Barrel Depth: (Inches) HD38999 series was designed to meet andor exceed the specifications of IL- DTL The connector series has been tested to all the requirements of with the use of size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. EI hielding Effectiveness: olid metal to metal coupling, EI grounding fingers and conductive finishes have proven to be the ultimate in EI EP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. Tools: Crimp Tool: Daniels Positioner: Daniels ocket Daniels Pin Insertion Tool: Daniels DK Removal Tool: Daniels DRK InsertionRemoval Tool: (Plastic) Note: Wire insulation diameter greater than is too large for the extraction tool to work properly. Connector damage is possible. Electrical: 22 WG: 5.0 P 24 WG: 3.0 P 26 WG: 2.0 P 28 WG:.5 P Insulation Resistance: 5000 megohms min.@500 VDC 25C 40 Dielectric Withstanding Voltage: 000 VR@sea level HD38999 LEKGE db NICKEL CL F, CL TYPICL HIELD EFFECTIVENE DT NICKEL CL F, CL IL-DTL REQUIREENT FREQUENCY EGHERTZ echanical: etallic s: aterial: luminum alloy, tainless teel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Composite s: aterial: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel : aterial: Copper lloy Protection: Gold over Nickel Insert Retention to : Durability: 00 psi in axial load 500 full mating and unmating cycles Vibration: 60G sine per IL-DTL-38999L Para G2 Random per EI E, Test condition G2 Random per EI E, Test condition I icro-d Terrapin Nexus LEKGE db NICKEL CL F, CL TYPICL HIELD EFFECTIVENE DT NICKEL CL F, CL IL-DTL REQUIREENT FREQUENCY GIGHERTZ hock: Environmental: Operating Temperature: alt pray: etallized: alt pray Composite: Per EI B, 300g 65 C to +75 C Electroless Nickel: 48 hours nodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Electroless Nickel: 000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours 42
5 HD38999 Connectors Wall ount & Double Flange Receptacle tyles Wall ounting Receptacle TVP00( CTVP00( ) - Crimp, etal B Thread Class 2 0.P-0.3L-T Code L L R R 2 TT 4 PLCE.005 R R 2 B THRED T 4 PLCE T ±.008 Z. LL LL Z Back ount V THRED 2 Front ount Thickness PNEL HOLE DIENION BCK PNEL OUNTING 2 FRONT PNEL OUNTING ee how to build a part number on pages 2 & X Blue band indicates rear release contact retention system. Inches B C D E F G H J Wall ounting Double Flange Receptacle (Printed Circuit Board ount) TVP40( CTVP40( ) - Crimp, etal R BLUE Z Z BLUE L L LL LL TT ± ±.002 CONTCT TICKOUT*.09 ±.00 W 45 2 pecs ee how to build a part number on pages 2 & 3 * Contact stickout dimension: see tep 7 of how to order on page Blue band indicates rear release contact retention system. Inches Code Dia. Dia. B Thread Class 2 0.P-0.3L-T ±.003 R ( ount) B THRED (4) CORROION REITNT TEEL.2-40 UNC-3B ELF-LOCKING CLINCH NUT PER IL-N C, C EXCEPT HELL IZE 23 & 25 TV UNC-3B PER IL-N P, P EXCEPT FOR HELL IZE 23 & 25 R ( ount (4) CORROION REITNT TEEL.2-40 UNC-3B INERT Thickness PCB ounting Dimensions T Dia. TP W TP N B C D E F G H J T HD38999 icro-d Terrapin Nexus 43
6 HD38999 Connectors Line and Box ount Receptacle 2 pecs tyles Line Receptacle TV0( CTV0( ) - Crimp, etal ee how to build a part number on pages 2 & X Blue band indicates rear release contact retention system. Inches Code B Thread 0.P- 0.3L-T-2 L L ±.00 ± B C D E F G H J Box ount Receptacle TVP02( CTVP02( ) - Crimp, etal )- Crimp, Composite R R 2 GG GG B THRED Z ax BLUE BND LL LL BLUE Z Z Z ax Z Z GG ± IN FULL THD V THRED L L L L GG ±.00 LL LL PNEL HOLE DIENION BCK PNEL OUNTING Nexus Terrapin icro-d HD38999 Code B Thread Class 2 0.P-0.3L- T L L TT 4 PLCE.005 ee how to build a part number on pages 2 & 3 Blue band indicates rear release contact retention system. Consult mphenol erospace for availability for composite box mount receptacles. R R 2 T 4 PLCE T ±.008 B THRED Z. Z LL LL Back ount 2 Front ount Thickness 2 FRONT PNEL OUNTING B C D E F G H J LL LL Inches TT ±
7 HD38999 Connectors Jam Nut & Reduced Flange Jam Nut Receptacle tyles Jam Nut Receptacle TV07( CTV07( ) - Crimp, etal ee how to build a part number on pages 2 & X Blue band indicates rear release contact retention system. H.059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Inches B Thread Class 2 0.P-0.3L-T Reduced Flange Jam Nut Receptacle TV97( ) - Crimp, etal C H D C DI. B THRED H Hex PNEL THICKNE.062 IN.25 X O RING.09 X K REF HELL IZE 9.87 HELL IZE REF. O RING BLUE.378 X V THRED R Thread V Thread Code C ±.00 etric X-6g 7X-6g B X-6g 20X-6g 3 C X-6g 25X-6g 5 D X-6g 28X-6g 7 E X-6g X-6g 9 F X-6g 35X-6g 2 G X-6g 38X-6g 23 H X-6g 4X-6g 25 J X-6g 44X-6g D J NUT D-HOLE OUNTING D 2 pecs LOCK WIRE HOLE 4 PLCE PLCE B THRED R THRED ee how to build a part number on pages 2 & 3 Blue band indicates rear release contact retention system. Inches Code B Thread Class 2 0.P-0.3L-T +.00 C Dia. D R Thread X-6g B X-6g 3 C X-6g 5 D X-6g 7 E X-6g 9 F X-6g 2 G X-6g 23 H X-6g 25 J X-6g BLUE PNEL THICKNE J NUT D-HOLE OUNTING HD38999 icro-d Terrapin Nexus 45
8 HD38999 Connectors Jam Nut Double Flange & traight PlugIntegral Backshell 2 pecs HD38999 icro-d Terrapin Nexus tyles Jam Nut Double Flange Receptacle (Printed Circuit Board ount) TV47( CTV47( ) - Crimp, etal Code B Thread Class 2 0.P-0.3L-T C (Jam Nut Flange Dia. traight Plug with Integral Backshell TV96( ) (TV Type) - Crimp, etal This IL-DTL eries III style connector features an integral backshell design that eliminates the need for costly backshell accessories. The backshell feature is incorporated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. This provides superior EI shielding and ease for overmold applications. The straight plug with integral backshell is available in aluminum shells with OD Cad or Electroless Nickel plating. ee how to build a part number on pages 2 & 3 Blue band indicates rear release contact retention system. C H HEX D Code B THRED R THRED.889 X. H Hex Dia. B ±.002 CONTCT TICKOUT* (4) CORROION REITNT TEEL.2-40 UNC-3B INERT ee how to build a part number on pages X & X * Contact stickout dimension: see tep 7 of how to order on page X. Blue band indicates rear release contact retention system..005 H.059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Inches.09 ± ± C B ±.002 Inches C B C D E F G H J R Thread etric BLUE.600 X PCB ounting Dimensions V Dia. TP J NUT D-HOLE OUNTING DI. W TP X-6g0.00R B X-6g0.00R C X-6g0.00R D X-6g0.00R E X-6g0.00R F X-6g0.00R G X-6g0.00R H X-6g0.00R J X-6g0.00R BLUE BND PNEL THICKNE W V 45 D 46
9 HD38999 Connectors traight Plug & CLUTCH-LOK Plug tyles traight Plug TV06( CTV06( ) - Crimp, etal CLUTCH-LOK T Plug TV26( ) - Crimp, etal, Proprietary Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the mphenol CLUTCH-LOK means that you don t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the eries III specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. ETL V THRED.359 X COPOITE V THRED.359 X V THRED.359 X.234 X.220 X B THRED.234 X CLUTCH-LOK features and benefits: High degree of differential torque Infinite free coupling and positive metal-to-metal bottoming with each mating Only available with stainless steel shells ll the advantages of IL-DTL eries III including EIRFI shielding, electrolytic erosion resistance and contact protection with recessed pins Enhanced connector performance at affordable prices Completely intermateable with all existing IL-DTL eries III connectors X BLUE B THRED BLUE.220 X B THRED BLUE ee how to build a part number on pages 25 Blue band indicates rear release contact retention system Inches B Thread 0.P-0.3L-T-2B Q Dia Q Q Q 2 pecs HD38999 icro-d Terrapin Nexus 47
10 HD38999 Connectors Custom Designed HD38999 Connectors 2 pecs Provide ore Interconnect olutions: lignment Disks lignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 25. D DI..0 D Dia. ± mphenol also offers PC tail connectors in high density. custom designed HD38999 with double flanges is available in box mount and jam nut panel mounting which allows the user to mount to PC boards. s are available in composite, aluminum and stainless steel. Consult mphenol erospace for ordering information. HD38999 Double Flange Receptacles for PC Board pplications Filtered HD38999 Connectors - for EIEP Protection High density patterns are available in filter connectors - consult mphenol erospace for ordering. 2 HD38999 HD38999 for Gigabit Ethernet pplications The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: 0 Base T, 00 Base TX, and 000 Base T networks using Cat 5e per TI EI568B and Class D per IOIEC 80. (Test report available - consult mphenol erospace for more information) ignal-ground Pin Configuration Wiring Recommendations icro-d Terrapin Orange Blue WhiteBlue WhiteOrange WhiteGreen Groundor cavity not used 4 Brown Green WhiteBrown View Rear of Connector HD38999 Connector with 9-9 Insert Pattern (Rear View) Nexus 48
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