Heavy Duty Cylindrical MIL-C QWLD

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1 20 eavy uty ylindrical I QW

2 mphenol eavy uty ylindrical onnectors I , QW wall mount receptacle cable connecting plug box mount receptacle jam nut receptacle (wall mount) thru bulkhead receptacle straight plug jam nut receptacle (box mount) mphenol QW eries heavy duty cylindrical connectors provide reliable power and control functions in hostile environments where ordinary connectors cannot survive. esign features of this connector series provide: igh urability - water and explosion proof, resistant to abrasion, corrosion, vibration and shock Quick, ositive ating - double stub threads per I for fast coupling, easily cleaned election - over 300 industrial and approved insert patterns available, including coaxial and thermocouple On the drilling platform in the orth ea, pump and motor generator controls run smoothly, although constantly exposed to salt spray. t rudhoe ay where the nights are six months long, portable lighting systems permit operation regardless of temperature plummeting to 50 below zero. he circus ferris wheel runs continuously despite the fact that it has rained for five days and all power connections are lying in six inches of mud. hese situations are typical of the extreme conditions under which thousands of mphenol QW connectors are operating daily. Outstanding design features that make these cylindricals a necessity for difficult applications include: lumilite 225* hard anodic finish for abrasion and corrosion resistance or conductive cadmium plate esilient inserts for moisture sealing, positive proof against shock and vibration ealing gaskets at every joint for waterproof assembly able strain relief provided by clamp bar type accessories eft hand accessory threads to prevent damage from disconnect torque applied in the wrong direction losed entry socket contact design in solder or replaceable crimp contacts * egistered trademark of luminum ompany of merica 21

3 I , QW how to order -O OO o illustrate the ordering procedure, part number W is shown as follows: W umber designates wall mount receptacle designates straight plug designates cable connecting plug designates box mount receptacle designates jam nut receptacle with rear accessory threads (wall mount) designates jam nut receptacle (box mount) 2. lass - designates pressurized - used where circuit integrity is protected by a pressure differential designates environmental - see table, page 1 3. hell ize - available in shell sizes 12 through 44. efer to pages 53 through 59 for dimensional data. 4. hell inish - for conductive or for non-conductive 5. Insert rrangement - current insert arrangements are shown in black in the QW insert arrangements section of this catalog. Only these arrangements are available in approved connectors. 6. ontact ype - for pin, for socket 7. lternate Insert otation - used to prevent cross-mating of connectors. bsence of a letter in this space indicates normal (0 ) position of the insert. efer to page 26 for alternate insert rotation illustrations. QW II IO hese heavy duty connectors are identical to -approved types except for the added flexibility of connector shell and contact type and finish options, plus added insert arrangements. o illustrate the ordering procedure, part number is shown as follows: ase umber refix - used to define connector shell finish and contact type and finish 10 - older type contacts, silver plated 75- rimp type contacts, silver plated 81- rimp type contacts, plated.0001 gold over silver 82- rimp type contacts for I cable, silver plated 83- rimp type contacts for I cable, plated.0001 gold over silver 85- rimp type contacts, plated gold over silver ll above prefix numbers utilize connector shells with lumilite* non-conductive finish 88- older type contacts, silver plated. onnector shell utilizes olive drab cadmium plate over nickel conductive finish. 2. ase umber - QW eries eavy uty ylindrical onnector 3. hell tyle - 0 designates wall mount receptacle 1 designates cable connecting plug 2 designates box mount receptacle 3 designates jam nut receptacle with rear accessory threads (wall mount) 4 designates thru bulkhead receptacle 6 designates straight plug 9 designates jam nut receptacle (box mount) 4. hell ize/insert rrangement - mphenol QW connectors are available in equivalent shell sizes with all current insert arrangements as well as a large selection of special arrangements for power and signal circuits. elect the required insert arrangement number from those shown in black ( arrangements) or red (industrial arrangements). 5. ontact ype/lternate Insert otation - for pin, for socket. When an alternate position of the connector insert is required to prevent cross-mating of connectors, a different letter (other than or ) is used. elect from the table below the mphenol letter which indicates both type of contact and insert rotation desired. efer to page 26 for alternate insert rotation illustrations. in ontacts ocket ontacts etters mphenol etters etters mphenol etters (normal) (normal) W W X I X Y Y Z Z 22 lumilite is a registered trademark of luminum o. of merica

4 I , QW insert arrangements 18-1,,, = ; al. = Inst Inst Inst ,,, = ; al. = Inst ,,, = ;,,, = Inst Insert rrangement otal ontact ize pproved Industrial ervice ating ontacts Inst Insert rrangement otal ontact ize ervice ontacts pproved Industrial ating = ; al. = Inst Inst Inst = ; ,,, = = ; ,,,, = = ; al. = ,,,, = ;,, = = ; al. = ,, = ;,, =

5 I , QW insert arrangements 22-33,,, = ;,, = = ; al. = ,, = ; al. = ,,, = ;,, = Inst ,, = ; al. = ,, = ; al. = , = ; = ; al. = = ; al. = = ;,, = ; to = = ;,,,, = ;, = ; al. = Inst , = ;, = ; al. = Insert rrangement otal ontact ize pproved Industrial ervice ating ontacts = ; al. = Insert rrangement otal ontact ize ervice ontacts pproved Industrial ating = ; al. = ,,, = ; al. = ,, h, j = Inst.; al. = , = ; = ;, = ;, = ,,,, = ; al. = = ;, = ,, Q = ; al. = = ; al. =

6 QW special insert arrangements Insert rrange ment ervice ating otal ontacts ontact ize oax** * * * / / 8 8* * i olt * Inst * * Inst oax * * Inst./ * oax oax oax Inst oax ontact ize Insert otal rrange ervice ontacts oax** ment ating * * * oax oax oax * * oax / 35 35* * oax oax * * * rimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. rrangements identified with an asterisk (*) are exceptions. ee insert arrangement drawings on pages for application wire size. ** oaxial cable data can be found on insert arrangement drawings, pages or further information on coaxial contacts and cable see catalog onsult idney, Y for availability. 25

7 I , QW alternate insert rotations o avoid cross-plugging problems in applications requiring the use of more than one connectror of the same size and arrangement, alternate insert rotations are available as indicated in the accompanying chart. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. he socket insert would be rotated counterclockwise the same number of degrees in respect to the normal shell key. he following insert arrangements have the same alternate insert rotations for W, X, Y and Z which are: egrees W X Y Z osition W osition X osition Y osition Z iews looking into front face of pin insert or rear of socket insert. Insert egrees rrangement W X Y Z Insert egrees rrangement W X Y Z Insert egrees rrangement W X Y Z

8 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts * ontact ize I Insert rrangement ervice ating,,, = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize * = Iron; = onstantan O

9 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated otation of 18-9 Insert rrangement ervice ating Inst. umber of ontacts ** ontact ize I otation 110 otation 260 otation of 18-1 of of Insert rrangement ervice ating,,, =, al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,,, = Inst. umber of ontacts ontact ize **, = Iron;, = onstantan O

10 29 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize otation 250 otation of of Insert rrangement ervice ating Inst. Inst. umber of ontacts ontact ize O I I I I

11 30 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangements ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;,,, = = ;,,,, = umber of ontacts ontact ize O

12 31 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating = ; al. =,,,, = ;,, = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. =,, = ;,, = = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,, = = ; al. = umber of ontacts ontact ize O

13 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated I O Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize I Insert rrangement ervice ating,,, = ;,, = umber of ontacts ontact ize Q W X Y Z Insert rrangement ervice ating Inst. umber of ontacts ontact ize O

14 33 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating,, = ; al. =,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating, = ; = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize O I W X W X Y Z a b d

15 34 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated 100 otation of Insert rrangement ervice ating = ;,, = ; to = umber of ontacts ontact ize Insert rrangement ervice ating = ;,,,, = ;, = ; al. = Inst., = ; = ; al = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize O W X Y Z a b c d e f g h j k m l W X Z a b c d e f g h j k m n p r s 100 W X Y Z a b d Q

16 35 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating,,, = ; al. =,,h, j = Inst; al. = umber of ontacts ontact ize Insert rrangement ervice ating, =, = ;, = ;, =,,,, = ; al. = umber of ontacts ontact ize otation of 32-6 Insert rrangement ervice ating umber of ontacts ontact ize O O I O W X Y Z a b c d e O 100 I O W X O W I X I O W X Y Z a b c d e f g h j k I W X Y Z

17 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated I O W Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;, = umber of ontacts ontact ize I O W X Z Y a b c e f g d h k m j t n p u v r s w x y z I O W Y a X Z b c d e f g k h j n p m r s u t v w x z y d e f Z a Y W b c X I O Insert rrangement ervice ating umber of ontacts ontact ize O

18 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated O Q W X Y Z a b c d e f g h j k m n p q r s t u v w x y z 100 O Q W X Y Z a b c d e f g h j k m n p q r s t u v w x y z 110 O Q W X Y Z a b c d e f g h j k q m n p r s t u v w x y z 100 otation 110 otation of of Insert rrangement ervice ating umber of ontacts ontact ize Q I Q Q d c k j b h a Z e m f W g X Y Insert rrangement ervice ating,, Q = ; al. = = ; al. = umber of ontacts ontact ize I O W X Y Z a b c d e f g h j t k n p m u w v r s x y z 110 I O W X Y Z a b c e d f g m h j t k n u v p w r s x y z 100 d e Z a Y f W b c X I O 100 otation 110 otation 100 otation of 36-7 of 36-7 of 36-9 Insert rrangements ervice ating umber of Ontacts ontact ize O

19 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated W X Y Z a b c d e h j f g k m W X Y Z a b c d f g h i j k m n p q r s t u v w x y z I O W X Y Z a b c d e Insert rrangement ervice ating umber of ontacts ontact ize I O Q W X Y Z a b c d g h i e f l m j o k n p q r s t u W X Y Z a b c d f g q h i j k m n p r s t u v w x y z W X Y Z r f W X Y Z a b c d g h i j k m n p q t u v w s x y z W Z Y W X Y Z X Insert rrangement ervice ating umber of ontacts ontact ize O

20 QW special arrangements ver expanding requirements for more complex circuits in ground equipment and elevated altitude applications has prompted mphenol to provide inserts not covered by the drawings. ictured here and on the following pages are insert layouts which have anywhere from one contact (high tension) to the 78 contact insert in shell size 48. any of these special inserts are also available in alternate keyway positions. lease contact mphenol, idney, Y or your local mphenol sales office for arrangements particular to your circuit application. front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating umber of ontacts 4 3* 7* 5 5 3* ontact ize for #14 or 16 wire for #10 or 12 wire Insert rrangement ervice ating = ; al. = = ; al. = umber of ontacts 1 5 7* 1* 4 8 8* ontact ize or #10 wire for #16 wire for #14 or 16 wire Insert rrangement ervice ating i-olt umber of ontacts 8 5 3* 5* 1 ontact ize for #10 or 12 wire, for #10 or 12 wire 12,, for #8 wire *olderless O

21 40 QW special arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating umber of ontacts 5* * ontact ize for #10 or 12 wire Insert rrangement ervice ating Inst. umber of ontacts * 5* ontact ize for #10 or 12 wire Insert rrangement ervice ating Inst. umber of ontacts ontact ize 8 8 for #16 wire (oax) -188/ or -174/ *olderless O Q W X Z 90

22 41 QW special arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize (oax) -59/ or -62/ Insert rrangement ervice ating umber of ontacts 9* 4* 3* 9* 7* ontact ize for #10 wire 16 8for #10 wire (,, ) 90 W otation of Insert rrangement ervice ating t, u = ; al. = Inst. umber of ontacts ontact ize for #10 wire *olderless O I 90 W X Y Z a b c d f g h i j k m n p r t u v w s q I O W X Y Z a b c d e

23 QW special arrangements front face of pin insert or rear of socket insert illustrated Z a Y X W I O W X Insert rrangement ervice ating ** ** umber of ontacts ontact ize 12 0 (oax) -71/ 4 (oax) (oax) -124/ (oax)-124/ or -179/ O W X Y Z a b c d e f g h j k q m n p r s t u v w x y z Q Insert rrangement ervice ating Inst. 8, 9 = umber of ontacts ontact ize (oax) -58/ 12 8 (oax) -180/ 12 W X Y k Z j i b a c s m d t r n f q p g W X Y k Z j i b a c s m d t r n f q p g h h Insert rrangement ervice ating umber of ontacts ontact ize for #6 wire **onsult idney, Y for service rating of power contacts. O

24 QW special arrangements front face of pin insert or rear of socket insert illustrated W X Y Z a b I O W X c d f g h i j k Y Z a b c m n p q r s t u v w x y z h n r d j x u e f g k t p v w z y s m Insert rrangement ervice ating ** umber of ontacts ontact ize for #10 wire for #10 wire 0 (oax) -11/ -12/ or -13/ W X Y Z a b c d f g h i j k m n p q r s t u v w x y z Insert rrangement ervice ating umber of ontacts ontact ize 0 (oax) -59/, -62/ (oax) -62/ or -71/ Insert rrangement ervice ating umber of ontacts ontact ize 16 8 (oax) -187/ 16 for #14 wire 16 **onsult idney, Y for service rating of power contacts. O

25 QW special arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize Q d c k b j h a Z e m f g Y W X Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize 12 for #10 wire 4 (oax) -58/ 16 for #12 wire Insert rrangement ervice ating umber of ontacts ontact ize O

26 QW special arrangements front face of pin insert or rear of socket insert illustrated h g p f d n c m b a i j q k W X Z Y Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire (oax) -124/ 1 W X Insert rrangement ervice ating umber of ontacts ontact ize 0 (oax) -63/ 16 4 (oax) -59/ Insert rrangement ervice ating umber of ontacts ontact ize (oax) -9/ 16 O

27 QW special arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize 12 4 (oax) -62/ 0 (oax) -9/ or -214/ Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire for #14 wire g h f n p i j W 4 2 d m q k X c Y b a Z Insert rrangement ervice ating umber of ontacts ontact ize 0 (oax) -115/ (oax) -124/ O

28 QW special arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize (oax) -41/ 16 0 (oax) -41/ W X Z a b c d e f g h j k m n p r s Insert rrangement ervice ating umber of ontacts ontact ize (oax) -59/ Insert rrangement ervice ating umber of ontacts ontact ize (oax) -214/ onsult idney, Y for availablity O

29 QW thermocouple contact availability complete line of cylindrical connectors containing thermocouple insert arrangements is available. he contact layout for a particular arrangement will be found in either the I , QW contact arrangement section, pages 27-38, or the pecial contact arrangement section, pages ll thermocouple contact layouts may contain either iron, alumel, chromel, constantan, standard (copper) or brass (dummy) contacts. ee the thermocouple tabulations on the following pages. he following abbreviations are used in the contact material column in the charts that follow. lso, thermocouple contacts are color coded as shown. (his identification is made by means of small dots of stain on solder well end of the contact.) bbreviation aterial olor ode Ir. Iron lack on onstantan Yellow u. opper lloy / h. hromel White l. lumel reen ummy rass / ontact ize WI W Well Inside ia Well epth older Well arrel Outside ia ± O WI I hromel-lumel II Iron-onstantan se wire in accordance with I-W-5848 se wire in accordance with I-W

30 QW thermocouple arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W ontact aterial one = I.; = h.; = lr.; = on.;, = u = I.; = h = I.; = h.;, = u = I.; = h.; = u = on.; = u one = I.; = u.; = h one = on.;, = u one = I,; = h one = on.; = u one = I.; = h one,, = h.; = I one = Ir.;, = on.; = u.;, = ummy one = lr.; = on.; = h.; = I.; = ummy one, = Ir.;, = on.;,, = ummy one, = I.;, = h ,,,, I = Ir.;,,,, = on ,, = I.;,, = h , = Ir,;,,, = on.; = u , = I.;, = h.; = I one, = Ir.;, = on.; = h.; = I one,, = Ir.;,, = on one, = on.;, = u one = Ir.; = on.; alance = u one,,,, I = u.;,,,, = on one,, = u.;,, = on one, = I.;, = h.; = u one = I.; = h.; alance = u one = Ir.; = on.; = h.; = I.; = u one = on.; alance = u one = on.; alance = u one = I.; = h; alance = u one = h.; = I.; = lr.; = u.;, = on one,,,, I = I.;,,,, = h one,,, = I.;,,, = h.; al. = u one = I.; = h.;,,, = on.; al. = u one,, = Ir.;, = on.;,, = u one, = u.;, = on one, = on.; al. = u one, = on.;, = Ir.; al = u = Ir.; = on.; = h.; = I ,,, = Ir.;,,, = on = h.; = I.; alance = u ,, = u.; alance = on ,,, = I.;,,, = h.; = u. 49

31 QW thermocouple arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W ontact aterial one = I.; = h.; alance = u one,,,,,, = Ir.;, I,,,,, = on one = I.; I = h.; alance = u one,,, = on.;,,,, = u one,,,,,, = u.;, I,,,,, = on one,,,,,,,, = Ir.;,,,,,,, = on one = I.; = h.; alance = u one,,,,,,, = Ir.;,,,,,,, = on.; = u one = I.; alance = h one = on.; alance = td one,,,, I,, = u.;,,,,,, = on one,,,, I,, = h.;,,,,,, = I one,,,,,,, = I.;,,,,,,, = h.; = u one,, = I.; al. = h one,,,,,,, = on.; al. = u one,, = I.;,,, = h.;,,, = on.; al. = u one,,,,, = I,;,,,, I, = h.,, = u one,, I = h.;,, = I.; al. = u one I = h.; = I.; al. = u one = I.; = u.; al. = h one = h.; = I.; al. = u one,, = I.;,, = h.; = u one = I.; al. = h ,,,,,,, = lr.;,,,,,,, = on.;,,, = u = I.; = h.; al. = u ,,, = I.;,,, = h ,,,,,, = lr.;,,,,,, = on ,,,,,, = u.;,,,,,, = on one = I.; = h.; alance = u one = I.; = h.; alance = u one = I.; = h.; alance = u one,,, = lr.;,,, = on one = I.;,,, = u.; = h.; = lr.; = on one W = on.; alance = u one,,,,,,, = u.;,, = lr.;,, = on one,,,,,,,,, = on.; alance = u one, = on.;, = u one,,,,,,,, = lr.;,,,,,,,, = on.; = u one,,, = l.;,,,, = h one,,, = h.;,, = l.; al. = u one,,,,,, = l.;,,,,,, = h one,, = lr.;,, = on.; = u = l.; = h.; alance = u ,,,, Y, W,,,,,, = h.; alance = l one,,, = lr.;,,, = on.;, = h.;, = l.; alance = u. 50

32 QW thermocouple arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W ontact aterial one,,,,,,,,,, W, Y = u.;,,,, Q,,,,,, X, Z = on one,,,,,,, = Ir.;,,,,,,, = on one = on.; alance = u one,,,, I,,,, = u.;,,,,,, O = on one,,,,,,,,,,, = on.; al. = Ir one,,,,,,, = l.;,,,,,,, = h , = l.;, = h.; alance = u ,,,,, = l.;,,,,, = h.;, = u ,,, Z, m, r, n, a,,,, X, k, h,,,, d = Ir.; alance = on ,,,, = l.;,,,, = h.; alance = u one, d = l.;, j = h.;,,,,,,,,,,,,,, W, X, Y, Z = on.; alance = u one,,,,,,,,, = Ir.; X, Z = l.;,,,,,,,,, W = on; Y, a = h.; b, d = u one = on.; alance = u = l.; = h.; alance = u one = l.; = h.; alance = u one = l.; = h.; alance = u one = on.; alance = u one,,, Z, n, s = Ir.;,,, f, g, r = on.;,,, b, e, j = l.;,,, X, h, k = h.; alance = u , = l.;, = h.; al. = u one = Ir.; = on.; al. = u one,,,,,,,,, W, Y, a, d = l.; al. = h one = l.; = h.; al. = u one,,,,,,,,, W, Y, a = on.; al. = u one,,,,, = Ir.;,,,,, = on.; al. = u ,,,,,,,,, X, Z, a, d, h, k, m, n, r = u.; al. = u one,,,,,,,,,, X, a, c, e, g, j, m, p. s = u.; al. = on one,,,,, = h.; al. = l one,,,,,,, = l.;,,,,,,, = h.; al. = u ,,,,,,,,,, a, b, c, d, e, m, p = h.; n = u.; al. = l = h.; = l.; alance = u , = h.; O, = l.; alance = u one,,,,,,,,,, W, Y, a, c, e, g, j, m = Ir.;,,,,,, O,,,, X, Z, b, d, f, h, k, n = on.; al. = u u, v, w = l.; x, y, z = h.; alance = u one,,,,,,,,,,, X, Z, b, d, f, h, k, q, n, m, u, w, y = on.; al. = u one W = l.; f = h.; alance = u one = l.; = h.; alance = u one,,,,,,,,,,,, f, X, Y, h, j, c = on.; alance = u one,, = l.;,, = h.; alance = u * one v, g = Ir.; p, y, c = on.; x = h.; alance = u. * mphenol arrangement 51

33 QW thermocouple arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W one one ontact aterial,,,,,,,,,,, X = l.;,,,,,, O, Q,,, W, Y = h.; z, b, d, f, h, k, n, q, s, u, w, y = on.; a, c, e, g, j, m, p, r, t, v, x, z = u.,,,,,,,,, W, Y, a, c, f, h, j, m, p, r, t, v, x, z,,, = u.; al. = on * one,,,,,,,,, W, Y, a, c, f, h, j, m, p, r, t, v, x, z,,,,,,,,,, W, Y,,,,,,,,, = Ir.; alance = on * one = h.; = on.; alance = u * one 55, 60 = Ir.; 57, 58, 59 = on.; 56 = h.; alance = u * one one one 50, 51 = Ir.; 27, 28, 29, 31, 32, 34, 36, 37 = on.; 25, 39, 40, 41 = l.; 43, 44, 45, 46, 47, 48, 49, 52, 53, 54 = h.; alance = u. 1, 3, 5, 7, 9, 11, 13, 15, 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41, 43, 45, 47, 49, 51, 53, 55, 57, 59 = on.; al. = u.,,,,,,,,, W, Y, a, c, f, h, j, m, p, r, t, v, x, z,,,,,,,, = u.;,,,,,,,,, X, Z, b, d, g, i, k, n, q, s, u, w, y,,,,,,,, = on.;, W, Y,,,,,,,,, = u.;, X, Z,,,,,,,,, = l one,,,,,, etc. = u.;,,,,,, etc. = on one 34 = on.; 70 = u one,,, etc. = h., (52);,,, etc. = l., (52) one Y, Z,,,,,, = l.;,,,,,,, = h.; al. = u. * mphenol arrangement 52

34 I , QW or XX wall mount receptacle () Z W () 4 O ll dimensions for reference only. art umber* hell ize hread lass 2 (lated) ouble tub in ull hd () ia *o complete 10- part number or to complete part number, see how to order, pg. 22. hell size 48 available in proprietary versions only. onsult idney, Y for availability and ordering information. hread lass 2- (lated) W ±.010 Z ax 53

35 I , QW or XX cable connecting plug Z W ll dimensions for reference only. art umber* hell ize hread lass 2 (lated) ouble tub *o complete 10- part number or to complete part number, see how to order, pg. 22. hread lass 2- (lated) W ± Z ax 54

36 I , QW or XX box mount receptacle () Z W () Y 4 O ll dimensions for reference only. art umber* hell ize hread lass 2 (lated) ouble tub in ull hd () *o complete 10- part number or to complete part number, see how to order, pg ia W Y Z ax 55

37 I , QW or XX jam nut receptacle (wall mount) Z W.632 ±.010 hell ize ia ±.003 ± , , , OI IIO.125 ±.002 I. I ll dimensions for reference only. art umber* hell ize hread lass 2 (lated) ouble tud hread lass 2 (lated) ex anel hickness *o complete 10- part number or to complete part number, see how to order, pg. 22. in ax ± ± hread lass 2- (lated) W ±.010 Z ax 56

38 QW XX thru bulkhead receptacle () () 4 O.672 I I. ll dimensions for reference only. art umber* hell ize hread lass 2 (lated) ouble tub ax ± () *o complete 10- part number or to complete part number, see how to order, pg. 22. hell size 48 available in proprietary versions only. onsult idney, Y for availability and ordering information. ia

39 I , QW or XX straight plug Z.766 ±.005 Q ll dimensions for reference only. hread lass ouble tub Q art umber* hell ize ia ax Z ax ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± *o complete 10- part number or to complete part number, see how to order, pg. 22. hread lass 2- (lated) 58

40 I , QW or XX jam nut receptacle (box mount) Z Y.632 ±.010 ll dimensions for reference only. hell ize ia ±.003 ± , , , OI IIO.125 ±.003 I. I art umber hell ize hread lass 2 (lated) ouble tub hread lass 2 (lated) ex *o complete 10- part number or to complete part number, see how to order, pg. 22. anel hickness in ax ±.010 ± Y Z ax 59

41 I , QW ccessories or cable sealing adapters (plug) IO X. Q ype I X Q ype II IO - Q X ype III 60

42 I , QW ccessories or cable sealing adapters (plug) ll dimensions for reference only. art umber* uperseded art umber roprietary art umber* sed With hell ize able ange ax ia in ia hread lass 2- * Ordering procedure: ocate shell size needed (olumn 4); select cable diameter range to be accommodated within the shell size (column 5); order by either part number (column 1) or roprietary part number (column 3). numbers shown are non-conductive finish. o order conductive finish, substitute W for in the part number listed. 10- numbers shown are non-conductive finish. o order conductive finish, substitute prefix ree ength ax ia ax ± hread lass 2 (lated) ouble tub Q pprox. ype 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ II 85049/ III 85049/ III 85049/ III 85049/ I 85049/ III 85049/ I 85049/ I 85049/ I 85049/ III 85049/ I 85049/ I 85049/ II 85049/ II 85049/ I 85049/ I 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ I 85049/ III 85049/ II 85049/ II 85049/ I 85049/ II 85049/ III 85049/ III 85049/ I 85049/ II 85049/ I 85049/ I 85049/ II 85049/ II

43 I , QW ccessories or cable sealing adapters (plug) ll dimensions for reference only. art umber* uperseded art umber roprietary art umber* sed With hell ize able ange ax ia in ia hread lass 2- * Ordering procedure: ocate shell size needed (olumn 4); select cable diameter range to be accommodated within the shell size (column 5); order by either part number (column 1) or roprietary part number (column 3). numbers shown are non-conductive finish. o order conductive finish, substitute W for in the part number listed. 10- numbers shown are non-conductive finish. o order conductive finish, substitute prefix ree ength ax ia ax ± hread lass 2 (lated) ouble tub Q pprox. ype 85049/ III 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ I 85049/ II 85049/ II 85049/ I 85049/ II 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ I 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ I 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II

44 I , QW ccessories or cable sealing adapters (plug) ll dimensions for reference only. art umber* uperseded art umber roprietary art umber* sed With hell ize able ange ax ia in ia hread lass 2- * Ordering procedure: ocate shell size needed (olumn 4); select cable diameter range to be accommodated within the shell size (column 5); order by either part number (column 1) or roprietary part number (column 3). numbers shown are non-conductive finish. o order conductive finish, substitute W for in the part number listed. 10- numbers shown are non-conductive finish. o order conductive finish, substitute prefix 88-. ree ength ax ia ax ± hread lass 2 (lated) ouble tub Q pprox. ype 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ III 85049/ II 85049/ II 85049/ II 85049/ II 63

45 I , QW ccessories or cable sealing adapters (receptacle) Q IO - ype I Q ype II IO - Q ype III 64

46 I , QW ccessories or cable sealing adapters (receptacle) ll dimensions for reference only. able sed hread ange uperseded roprietary With ree ia lass 2 art art art hell ax in hread ength ia Q umber* umber umber* ize ia ia lass 2- ax ax ± ouble tub az ax pprox. ype 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ II 85049/ III 85049/ III 85049/ III 85049/ I 85049/ III 85049/ I 85049/ I 85049/ I 85049/ III 85049/ I 85049/ I 85049/ II 85049/ II 85049/ I 85049/ I 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ I 85049/ III 85049/ II 85049/ II 85049/ I 85049/ II 85049/ III 85049/ III 85049/ I 85049/ II 85049/ I 85049/ I 85049/ II 85049/ II * Ordering procedure: ocate shell size needed (olumn 4); select cable diameter range to be accommodated within the shell size (column 5); order by either part number (column 1) or roprietary part number (column 3). numbers shown are non-conductive finish. o order conductive finish, substitute W for in the part number listed. 10- numbers shown are non-conductive finish. o order conductive finish, substitute prefix

47 I , QW ccessories or cable sealing adapters (receptacle) ll dimensions for reference only. able sed hread ange uperseded roprietary With ree ia lass 2 art art art hell ax in hread ength ia Q umber* umber umber* ize ia ia lass 2- ax ax ± ouble tub ax ax pprox. ype 85049/ III 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ I 85049/ II 85049/ II 85049/ I 85049/ II 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ I 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ I 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II * Ordering procedure: ocate shell size needed (olumn 4); select cable diameter range to be accommodated within the shell size (column 5); order by either part number (column 1) or roprietary part number (column 3). numbers shown are non-conductive finish. o order conductive finish, substitute W for in the part number listed. 10- numbers shown are non-conductive finish. o order conductive finish, substitute prefix

48 I , QW ccessories or cable sealing adapters (receptacle) ll dimensions for reference only. able sed hread ange uperseded roprietary With ree ia lass 2 art art art hell ax in hread ength ia Q umber* umber umber* ize ia ia lass 2- ax ax ± ouble tub ax ax pprox. ype 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ III 85049/ III 85049/ I 85049/ I 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ II 85049/ III 85049/ III 85049/ III 85049/ III 85049/ II 85049/ II 85049/ II 85049/ II * Ordering procedure: ocate shell size needed (olumn 4); select cable diameter range to be accommodated within the shell size (column 5); order by either part number (column 1) or roprietary part number (column 3). numbers shown are non-conductive finish. o order conductive finish, substitute W for in the part number listed. 10- numbers shown are non-conductive finish. o order conductive finish, substitute prefix

49 I , QW ccessories adapter, cable clamp XX( ) adapter ( )3 cable clamp Y Z 3420-( ) sleeve 68

50 I , QW ccessories adapter, cable clamp ll dimensions for reference only. hell ize roprietary dapter art umber* lamp art umber** uperseded art umber hread lass 2 (lated) * o attach the cable clamp to the left hand accessory threads of QW connectors, adapter XX is needed. Order this proprietary adapter from column 2 and suffix the part number with the finish desired, listed in the finish chart below. ** Order clamp (column 3) to accommodate the cable type being used. tandard finish on the clamp is olive drab, cadmium plate. in ull hd ia ± ia ±.010 ax hread lass 2- ree losed ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Y ax hell ize leeve art umber Z ia ree losed ± leeve not supplied as part of assembly. Order separately by part number shown inish hart for dapter & lamp right admium late lack nodize Olive rab, admium late ray nodize nodic oating Olive rab admium late, ickel ase * o third digit required for and not available for uffix -XX1 -XX2 -XX3 -XX4 -XX* -XX9 69

51 I , QW ccessories protective covers ( ) plug protective cover XX ( ) receptacle protective cover XX ( ) receptacle protective cover 70

52 I , QW ccessories protective covers ll dimensions for reference only. hell ize lug rotective over art umber* lug rotective over roprietary art umber** hread lass 2 (lated) ouble tub ia pprox. ax ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) *Order -approved covers as per coded part number example: umber designated plug protective cover designated receptacle protect cover 2. over inish - for conductive, for non-conductive. 3. over ize - hell size of connector with which cover is used. 4. over ype - (17349 only) - - Washer ermination, used with: line (cable connecting) plug jam nut receptacle jam nut receptacle - yelet ermination - used with: wall mount receptacle box mount receptacle hell ize eceptacle rotective over art umber* ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) eceptacle rotective over roprietary art umber** ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) hread lass ouble tub pprox. ia. ax ax **Order roprietary covers as per coded part number example: ase umber designates plug cover with chain designates receptacle cover with chain designates receptacle cover with chain and attaching ring 2. over ize - hell size of connector with which cover is used. 3. inish on-conductive lumilite finish 9 - onductive olive drab cadmium plate over nickel finish ote: rotective covers are supplied with all style cable sealing adapters. 71

53 QW ccessories sealing gaskets ().031 ±.010 ( ).031 ±.005 ( ) () 4 O ll dimensions for reference only. art umber* hell ize ia ±.010 * ( ) for operating temperature range 67 to Order by part number listed to accommodate shell size being used. ia ± art umber** hell ize ia ±.010 ** ( ) for operating temperature range 0 to Order by part number listed to accommodate shell size being used. ia ±

54 QW ccessories encapsulation adapter Q.425 Y ll dimensions for reference only. art umber* hell ize hread lass 2- ia ± ia ±.005 *Order by part number listed to accommodate shell size being used. o complete part number add suffix for finish desired from table below ± ± ±.005 ia ±.005 ±.031 ±.016 Q ± ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Y ia inish right admium late lack nodize admium late, Olive rab ray nodize nodic oating admium late ickel ase uffix -XX1 -XX2 -XX3 -XX4 -XX5 -XX7 73

55 QW ccessories encapsulation end bell ll dimensions are for reference only. art umber* ia ia ±.010 ± *Order by part number listed to accommodate shell size being used. 74

56 I , QW solder contacts achine copper alloy contacts in a full range of sizes, with closed entry socket design in the size 12 and 16 contacts. heavy silver-plated finish is deposited on all style solder contacts for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. old plated contacts are also available (ee how to order, page 22) art umber in/ ocket in ocket in ocket in ocket in ocket in ocket O O* ating nd ize Wire arrel ize 16 ong llowable Wire ize est urrent** mps * older Wells nfilled **ontact ratings as stated are test ratings only. he connector could not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit ervice ating able I O I I ecommended Operating oltage* at ea evel () ffective reepage istance om. echanical pacing om. Inst / /8 1/ /16 1/ /4 3/ /16 1/ /16 * he values listed in able I represent operating values which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, desigers will find able II useful for determining the degree to which the recommended values of able I can be exceeded. ervice ating irspace ominal istance reepage able II I O I** tandard ea evel onditions inimum lashover oltage () est oltage () ressure ltitude 50,000 eet inimum lashover oltage () est oltage () ressure ltitude 70,000 eet inimum lashover oltage () est oltage () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature. **o attempt has been made to recommend operating voltages. he designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 75

57 QW solderless (crimp) contacts achined from copper alloys and silver-plated for maximum corrosion resistance, with a minimum millivolt drop and a maximum current carrying capacity, the size 16 and 12 socket contacts are of the closed entry design. rimp contacts are available for all insert arrangements and are identified with an mphenol proprietary number. old plated contacts are also available (ee how to order, page 22). I O* art umber in in/ ocket or ocket in or ocket in ocket in ocket in ocket ating nd ize Wire arrel ize 16 ong llowable Wire ize * * 4 6* 0 2* equired Wire dapter leeve est urrent** mps * When using wire adapter sleeve shown. ** ontact ratings as stated are test ratings only. he connector could not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. ervice ating able I O I I ecommended Operating oltage* at ea evel () ffective reepage istance om. echanical pacing om. Inst / /8 1/ /16 1/ /4 3/ /16 1/ /16 * he values listed in able I represent operating values which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find able II useful for determining the degree to which the recommended values of able I can be exceeded. ominal istance able II I O I** tandard ea evel onditions ressure ltitude 50,000 feet ressure ltitude 70,000 feet inimum inimum inimum ervice ating irspace reepage lashover oltage () est oltage () lashover oltage () est oltage () lashover oltage () est oltage () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature. ** o attempt has been made to recommend operating voltages. he designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 76

58 QW application tools omplete installation instructions (-615) for mphenol QW eries onnectors are available on request. he following data includes information pertaining to the application tools which have been established for crimping, inserting and removing crimp contacts used in QW eries onnectors. ontact rimping, Insertion & emoval ools rimping ool ositioner/ urret ontact ize ontact tyle Insertion ool emoval ool 22520/1-01 * 16 in & ocket it 22520/1-01 * 12 in & ocket it ** ** 8 in & ocket it ** ** 4 in & ocket ** ** 0 in & ocket * se aniels urret 29-1 or stro ool o. urret **or appropriate crimp tool and positioner refer to ico rimping ool o. ool used with rbor press in ocket in ocket

59 mphenol eavy uty ylindrical onnectors QW eries wall mount receptacle cable connecting plug box mount receptacle jam nut receptacle (wall mount) thru bulkhead receptacle straight plug flange mount plug jam nut receptacle (box mount) mphenol QW eries onnectors are tailor made for compact, heavy duty industrial use. he outstanding performance of this series makes it well suited for shipboard installations and ground support power distribution applications where physical strength and dependability are key requirements. he QW eries are a versatile, economical alternative to military qualified designs. quivalent shell sizes and insert arrangements offer compatibility with all standard cable types. I environmental connector requirements (see page 1) are used as a performance criteria base for this series to assure reliability under the most severe conditions. he design features of this connector series provide: xceptional ervice - high strength aluminum shells with lumilite 225* hard anodic finish and shock resistant resilient inserts. oolproof Operation - rugged double stub coupling threads, left hand accessory threads and simple single keyway mating. ersatility - both and custom insert patterns available for a wide variety of multiconductor cables. complete line of accessories is available for use with QW eries connectors, including cable sealing and clamp adapters, protective covers, flange gaskets and banding clamps. or further information concerning mphenol QW eries connectors, request catalog or contact your local sales office. 78 * egistered trademark of luminum ompany of merica

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