KDB / VG Series
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- Annis Sparks
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1 / V 9523 Series ontents Introduction onnector design Technical data ounting dimensions ow to order ontact arrangements onnector dimensions P W T ccessories ontacts ross Reference ists ukdong lectronic Precision o.,td.
2 / V 9523 Series Introduction The circular ayonet coupling connector series was designed in accordance with V 9523 specification. This highly reliable connector series is an improvement on the well established I-T-5015 type. The series has a proven bayonet coupling design that offers exceptional vibration protected sealing against fluid, and easy connection/disconnection. This series designed standard connector for application in ground fighting equipments. onnectors in accordance with V 9523 are interchangeable with the corresponding I-T-5015 connectors. oth connector lines feature the same shell dimensions and contacts layouts. owever, due to the different coupling systems(i-t-5015 threaded coupling, V 9523 bayonet coupling) they are not intermateable. dvantages; - rugged shell design - environmental - bayonet coupling for easy mating and unmating - vibration proof - waterproof up to 1 bar(35 feet of water) onnector design ue to the very rugged shell designs in aluminium alloy, this connector complies with the heavy duty and environmental requirements of military equipment. They also withstand abuse during servicing. The olive drab chromate and cadmium plated finish protects the shell against environmental influences. Insulators, grommets and O-rings are made of high quality polychloroprene and withstand temperatures from -55 to 5. In addition, they are resistant against hydraulic fluids, jet fuel, diesel fuel, gasolines, lubricants and fire extinguisher fluids, and also meet the requirements of U-95 self extinguishing. The contacts, made of copper alloy plated with a hard silver finish guarantee at least 500 mating cycles. ll solder contacts are pretinned and enable fast and high quality soldering. The crimp contacts allow highly reliable crimping with wires according to T , T and I-W-506 when using the recommended tools according to V ll crimp contacts can be exchanged at least five times due to the contact retention. The bayonet design allows very fast and easy coupling and uncoupling. fter a 0 turn of the coupling nut, the roller bolt snaps-in into the locking position of the bayonet groove with a metallic sound. In addition to this audible snap-in, the locked position is marked by colored arrows. connectors are basically designed for single wire harnessing. Under certain conditions, jacketed cables can be used for the shell styles,, and. or full environmental sealing each conductor is sealed completely within the special sealing grommet. ukdong lectronic Precision o.,td. 2
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4 / V 9523Series echanical eatures mbient temperature -55 / +5 Safety provisions IP 67 according to I 0050 (1 bar pressure after hrs.) Vibration test 0 m/s 2 at 10 to 00z ating cycles 500 cycle. Separating force per contact The corresponding separating force has to be measured according to V Part 2, test no 5.7 using the required test gage. ontact Separating force W min. age age (See also V 9523 Part 1) oupling torque The allowable coupling torques have to be tested under full bundle conditions of the connectors according to V Part 2, test no S S S S/ ontact W llowable coupling torque closing and opening.. m ontact retention The contact retention has to be tested according to V Part 2, test no 5. Test force direction = ating direction Test force Opening min.. m age ontact diameter aterials aterial inish Insulator and grommets ontacts aterial inish luminum alloy Olive drab chromate coating over cadmium plating Polychloroprene opper alloy hard silver ukdong lectronic Precision o.,td.
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6 / V 9523 Series Separating and mounting dimensions When using connectors according to V 9523 the below mentioned installation dimensions have to be met onnector style / -15 onnector style and with shrink boot straight according to V onnector style / -15 onnector style and with shrink boot 90 according to V 9533 min min 5 6 min min 10S S S S ukdong lectronic Precision o.,td. 6
7 / V 9523 Series ow to order Order Reference Standard 06 - S W - *** odification Position ontact type ontact arrangement lass style Series Special 06 W - S W *** 1 Z0 ntry ngle odification Position ontact type ontact arrangement lass style Series xplanations Series ukdong ircular connectors with bayonet coupling style 00 Wall mounting receptacle 01 able connecting plug 02 ox mounting receptacle 05 ummy receptacle for front and panel mounting 06 Plug, straight 0 Plug, 90 angle 07 am nut receptacle 07 am nut receptacle with RI/I shielded coil within receptacle shell 070 am nut receptacle with threaded real for accessories 070 am nut receptacle with threaded real for accesories and RI/I shielded coil whitin receptacle shell T Thru-bulkhead receptacle lass environmental with resilient insulators and endbell with clamp and bushing environmental with resilient insulator and endbell for flex tube 00P - Txx Tinel-ock adapter 06W - Txx Tinel-ock adapter 00P - Zxx Zetalok adapter 06W - Zxx Zetalok adapter 10S, S, 1S, S,, 1,, 22, 2, 2, 32, 36 ontact arrangement see pages ontact type P - Pin contact S - Socket contact PS - one side pin, one side socket(only for T) Position See pages 9- odification 02 adapter for shrink boots, W crimp contacts 05 rear mounting through holes in flange ( 00, 02, T) 0 90 angle shell, threaded holes in flange ( 00) angle, through holes( 00) 15 endbell for shielded cables and heat shrink boots, W crimp contacts rear mount with four threaded holes (for receptacles only) 0 W crimp contacts ngle ntry see page 29 7 ukdong lectronic Precision o.,td.
8 / V 9523 Series V Order Reference V S 1 xplanations Position The V 9523 specification includes two additional insert positions X and Y to prevent mismating when using more than one connector with same shell and layout. The position is achieved by turning the inserts clockwise (pin connector) and couterclockwise (socket connector) to the basic position. ontact termination identification 1 - contact for W wire s ontact type P - Pin contact S - Socket contact PS - One side pin, one side socket(only for T) ontact arrangement ll contact arrangements are shown on pages The reference in bold type under each contact layout identifies the contact arrangement. The first two digits indicate the shell ; the second part of the reference defines the contact arrangement, which, however, is not always identical with the number of contacts. The capital letters in the lowest line indicate the service rating according to I-T s 10S to 36 style See pages 27 to 37 Series umber of spezification Position ontact termination ontact type ontact arrangement style Series Important When ordering connectors according to V 9523, however in modified versions, for example with special finish, other contact arrangements or solder contacts, please use only the ukdong designation. ukdong lectronic Precision o.,td.
9 / V 9523 Series ontact rrangements lternate Insert Positions W X View shows pin front side or socket rear side Q Y ormal Z Special position Insert umber ontacts lternate Pos. Spec Pos. Insert umber ontacts lternate Pos. Tot 0 W X Y Z o. Q Tot 0 W X Y Z o. Q Spec Pos. 10S 10S S S S S S S S S S 1S S S S S S S S S S S S S S S S S S S S S S S S Special Position () - the basic nomal insert configurations are same as the right aboue the columm marked 9 ukdong lectronic Precision o.,td.
10 / V 9523 Series lternate Insert Positions W X View shows pin front side or socket rear side Q Y ormal Z Special position Insert umber ontacts lternate Pos. Spec Pos. Insert umber ontacts lternate Pos. Tot 0 W X Y Z o. Q Tot 0 W X Y Z o. Q Spec Pos Special Position () - the basic nomal insert configurations are same as the right aboue the columm marked ukdong lectronic Precision o.,td. 10
11 / V 9523 Series lternate Insert Positions W X View shows pin front side or socket rear side Q Y ormal Z Special position Insert umber ontacts lternate Pos. Spec Pos. Insert umber ontacts lternate Pos. Tot 0 W X Y Z o. Q Tot 0 W X Y Z o. Q Spec Pos Special Position () - the basic nomal insert configurations are same as the right aboue the columm marked 11 ukdong lectronic Precision o.,td.
12 / V 9523 Series ontact rrangements lternate Insert Positions W X View shows pin front side or socket rear side Q Y ormal Z Special position Insert umber ontacts lternate Pos. Spec Pos. Tot 0 W X Y Z o. Q Special Insert lternations Special insert alternations are marked by positions Q. The position number indicates the turning of the contact insert in the direction of the polarizing key in view of the mating or termination side of the socket insulator Position o. Position Q use Pos use Pos Special Position () - the basic nomal insert configurations are same as the right aboue the columm marked ukdong lectronic Precision o.,td.
13 / V 9523 Series ontact rrangements OTT SIZ 0 1 OTTS S S ontact ontact OTTS ontact 10S- S S-9 S- 2 2 ontact ukdong lectronic Precision o.,td.
14 / V 9523 Series OTT SIZ 0 ontact OTTS ontact 10S-3 3 1S-1 3 1S-7 3 S-5 3 ontact , , ontact ukdong lectronic Precision o.,td. 1
15 / V 9523 Series OTT SIZ 0 ontact () (,) OTTS ontact S10 IST 1S-2 IST -9 2-,2-1- ontact , ,2- ontact 22-2-, ukdong lectronic Precision o.,td.
16 / V 9523 Series OTT SIZ 0 ontact OTTS ontact 1S-5 S- 5 5 IST ontact , , , ,2- ontact , ,1-, ,2-0 () (,,,) ,3- ukdong lectronic Precision o.,td.
17 / V 9523 Series OTT SIZ 0 ontact ,3-0 6 OTTS ontact 1S-6 6 IST ,2- IST ,5- ontact , , ,5- () (all others) ,3- ontact , , ukdong lectronic Precision o.,td.
18 / V 9523 Series OTT SIZ 0 7 OTTS ontact 1S7 7 IST S ,2- IST ontact (all others) (,,) ontact ,3-,1- (,,,) (all others) ,2-,2- () (,,,,,) ,2-,2- () (,) (,) (,) ontact , ukdong lectronic Precision o.,td. 1
19 / V 9523 Series OTT SIZ 0 OTTS ontact 1-7-,1- -7 (,,,) (all others) 22-1 (all others) (,,) () (all others) ontact () (all others) 2-6 (,,) (all others) , ,-0 9 OTTS I I ontact , ,3-9 9 () IST(all others) ,3- I ontact ,1- () (all others) , ,3- (,,) (,,,,,) 19 ukdong lectronic Precision o.,td.
20 / V 9523 Series OTT SIZ 0 P S ontact ,- () IST(all others) ,2- (,P,S) (,,,,,) ,2-,2-, OTTS I 9 10 ontact 1S (,,,) IST(all others) ,1- ontact ,- (,) (,) (all others) 11 OTTS ontact , ukdong lectronic Precision o.,td.
21 / V 9523 Series OTT SIZ 0 OTTS ontact , OTTS ontact IST 13 IST 1 OTTS I P P P ontact , ,10- O I ontact ,2- (ll others) (,,,) , ,- 21 ukdong lectronic Precision o.,td.
22 / V 9523 Series OTT SIZ 0 15 OTTS P R O P ontact (R), (,,P) (ll others) ,5- (,,,,) (ll others) OTTS P S R P I O P I O I P Q ontact , , ,5-,5-17 OTTS T S P R P O Q I ontact ,5-,1-,1-0 ukdong lectronic Precision o.,td. 22
23 / V 9523 Series OTT SIZ 0 19 OTTS OTTS U T V P S R U T V P S R T S V R Q P U ontact 19 IST OTTS 23 OTTS U V W X P R S T I I O P R S T U V W P Q R S T U V W X Z I O P U W R S T V X ontact , , IST ,2-,3-,2-2 OTTS 26 OTTS P Q R S T U V W X Y Z P Q R S T U V W X Y Z P Z a R Y d X S T b V U W ontact 2 2 IST IST 23 ukdong lectronic Precision o.,td.
24 / V 9523 Series OTT SIZ 0 27 OTTS 2 OTTS S X R b I W f a d V Z U c Y T T S U d V R b e W a X Q Z Y P ontact arrangement ontact IST ,9-30 OTTS 31 OTTS 3 OTTS c d e T Y U Z V a W b X I O P R S d e f S Z U a V Y W b X c T O I P R P R S X Y Z d e h k T U V W a b c f g j m ontact arrangement ontact , ,1-,2-, ,2-,2-35 OTTS P R S T U V W X Y Z a b c d e f g h j k l m W c X h d Y e j Z k f g a b V P S R T U I O S R Q T d U k P c e V j m f b W h g a X Z Y ontact arrangement ontact ,7- (ll others) IST(,,h,j) (m) (ll others) ukdong lectronic Precision o.,td. 2
25 / V 9523 Series OTT SIZ 0 37 OTTS 3 OTTS P R P R S T U P R S T U S T U V W X Z a b c d e f g h j k m n p r s V W Y Z a b c d e f g h j k l m n p r s t u v w y V W Y Z a b c d e f g h j k l m n p r s t u v w y ontact OTTS 7 OTTS W X Y P Q R e f g Z S T U V a b c d m n p q r s t u v w x y h j k l O P U V Y Z d e h j n u r x I R S T W X a b c t f g k p m v w s y z I O P R S T U V W X Y Z a f b c d e g h m n k j p r s t u v w x z y ontact , ,1- OTTS 52 OTTS O P Q R S T U V W X Y Z a b c d e f m n p g q h t u v w x y z r j s k P R S T U V W X Y Z a b c d f g h i j k m n p q r s t u v w x y z P R S T U V W X Y Z a b k c d f g h i m n p q r s t s t u v w x y z j ontact ukdong lectronic Precision o.,td.
26 / V 9523 Series OTT SIZ 0 5 OTTS 55 OTTS O P R S T U V W X Y Z a b c f d e g h j m n p q k r s t u v w x y z O P R S T U V W X Y Z a d b c e f g h j k m n p q r s t u v w x y z ontact OTTS 61 OTTS S R P j a Z Y h g X f W V U T e d c b P Q R W X Y Z S T U V a b d e t s r p n m l k z y x w v u p f r g t h j k m n y P Q S z T U V W R ontact , ,- IST 65 OTTS 101 OTTS P R S T U V W X Y Z a b c d e j f g h k l m t s n p r u v w x y z P R S T U V ontact ,15- IST ukdong lectronic Precision o.,td. 26
27 / V 9523 Series onnector imensions 00P Txx Wall mounting receptacle shielded with Tinel - ock adapter 2 1 Z X Y 3 od ± min 00P 10S-xx-xx-Txx 00P S -xx-xx-txx 00P 1S -xx-xx-txx 00P S -xx-xx-txx 00P 00P 1 00P 00P 22 00P 2 00P 2 00P 32 00P 36 order o. -xx-xx-txx -xx-xx-txx -xx-xx-txx -xx-xx-txx -xx-xx-txx -xx-xx-txx -xx-xx-txx -xx-xx-txx 00P Zxx Wall mounting receptacle shielded with Zetalok adapter 00P 10S-xx-xx-Zxx 00P S -xx-xx-zxx 00P 1S -xx-xx-zxx 00P S -xx-xx-zxx 00P 00P 1 00P 00P 22 00P 2 00P 2 00P 32 00P 36 order o. -xx-xx-zxx -xx-xx-zxx -xx-xx-zxx -xx-xx-zxx -xx-xx-zxx -xx-xx-zxx -xx-xx-zxx -xx-xx-zxx 10S S 1S S od.05 10S S 1S S od.05 ± ±0.2 ±0.3 ntry od.05 ± ± min ±0.2 Spring coil ±0.3 ntry *Refer to Txx-table Ⅰ / Zxx-tableⅡ,Ⅲ page o. 29 for entry dimension. *If you have any guesting on adapter angle 5, 90 please as ask to our kukdong company. Z X Y 27 ukdong lectronic Precision o.,td.
28 / V 9523 Series 06W Txx Straight plug shielded with Tinel - ock adapter 2 1 Z X Y 3.5± min order o. 06W 10S-xx-xx-Txx 10S ntry 05 06W S -xx-xx-txx 06W 1S -xx-xx-txx 06W S -xx-xx-txx 06W 06W 1 06W 06W 22 06W 2 -xx-xx-txx -xx-xx-txx -xx-xx-txx -xx-xx-txx -xx-xx-txx S 1S S W 2 06W 32 -xx-xx-txx -xx-xx-txx W 36 -xx-xx-txx 06W Zxx Straight plug shielded with Zetalok adapter 2 1 Z X Y 3.5±0.2 Spring coil 1.0 min order no 06W 10S- xx-xx-zxx 06W S - xx-xx-zxx 06W 1S - xx-xx-zxx 06W S - xx-xx-zxx 06W 06W 1 06W 06W 22 06W 2 06W 2 06W 32 06W 36 - xx-xx-zxx - xx-xx-zxx - xx-xx-zxx - xx-xx-zxx - xx-xx-zxx - xx-xx-zxx - xx-xx-zxx - xx-xx-zxx 10S S 1S S *Refer to Txx-table Ⅰ / Zxx-tableⅡ,Ⅲ page o. 29 for entry dimension. *If you have any guesting on adapter angle 5, 90 please as ask to our kukdong company ntry ukdong lectronic Precision o.,td. 2
29 / V 9523 Series ntry imensions TⅠ TⅡ ntry Size Z +0.1 X I Y ±0.1 ntry Size Z +0.1 X -0. Y ±0.1 Spring Ref Spring Ref T Ⅲ ukdong lectronic Precision o.,td.
30 / V 9523 Series 00 / -0 V 9523 Stlye 1 00 / V 9523 Stlye 2 Wall mounting receptacle with cable clamp and telescoping bushing 2 Style 1 3 Style only 1 only 2 10S S S S / -15 V 9523 Style 1 00 / V 9523 Style 2 shielded receptacle with endbell for shielded braids, and also for heat shrinkable boots ±0.1 3 Style ±0.2 ± Style ± S S 1S S only 1 only ± ± ± ± ukdong lectronic Precision o.,td. 30
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32 / V 9523 Series 02 / -0 V 9523 Style ox mounting receptacle for front panel mounting ±0.1 ± ±0.2 ±0.3 10S S S S Will mounting receptacle for rear panel single hole mounting threaded rear for accessories 3 Only 0 Type Same as 0 except : RI/I shielded coil within receptacle shell threaded rear for accessories Thread -2 3 ±0.1 ± ±0.2 ±0.3 10S S 1S S /-2U 5/-2U 3/-U 7/-U 7/-U 1 -U 1 1/-1U 1 1/-1U 1 3/-1U 1 5/-1U 1 7/-U 2 1/-U ukdong lectronic Precision o.,td. 32
33 / V 9523 Series 02 / -109 V 9523 Style 1 02 / V 9523 Style 2 ox mounting receptacle for rear panel mounting 3 Style 1 Style S S 1S S only 1 only ±0.1 ± ±0.2 ± T V 9523 Style 1 T / -05 V 9523 Style 2 2 Style 1 Socket 1 O-Ring Pin Thru-bulkhead receptacle 3 Style Only 1 Only 2 ±0.1 ±0.7 10S S S S ±0.2 ± ukdong lectronic Precision o.,td.
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35 / V9523 Series 01 / 0 V 9523 Style able connection plug with cable clamp and telescoping bushing S S 1S S / 02 able connection plug with adapter for heat shrinkable boots ± ± ± min 5 ±0.2 6 ±0.2 ± ±0.2 ±0.5 10S S 1S S ukdong lectronic Precision o.,td.
36 / V 9523 Series 06 / 0 V 9523 Style Straight plug with endbell cable clamp and telescoping bushing S S 1S S / 02 V 9523 Style Straight plug with adapter for heat shrinkable boots ±0.2 10S S 1S S min ±0.2 6 ±0.2 ± ukdong lectronic Precision o.,td. 36
37 / V9523 Series 06 / 15 V 9523 Style Straight shielded plug with endbell for shielded braids and heat shrinkable boots ±0.2 10S S 1S S min / -0 V 9523 Style Plug 90 which is available with cable clamp and bushing ± S S 1S S ukdong lectronic Precision o.,td.
38 / V 9523 Series ccessories R etal protecting caps for receptacles shell type 00, 01 and order o ±0.3 R-10 10S R- S R-1 1S R- S R R R R R R R R P etal protecting caps for plugs shell type 06, order o. P-10 P- P-1 P- 10S S 1S S P-17 P-1 1 P- P P-2 2 P-2 2 P P ± ukdong lectronic Precision o.,td. 3
39 / V 9523 Series 05 V 9523 Style O ront panel and Rear panel mounting flange with through holes od.03 Order o od.03 ±0.1 ± ±0.3 10S S S S askets Thickness of gaskets ade of lu-lex 2 = 0.7mm ade of polychloroprene 1 = 1.5mm 2 1 Version ront panel mounting Order o. 10 -x -x 1 -x -x 1 -x -x 22 -x 2 -x 2 -x 32 -x 36 -x 10S S 1S S& Version Rear panel mounting ±0.2 ±0.1 ±0.3 Order o *X= "1"(electrically not conductive) or "2"(electrically conductive) x -x 1 -x -x 1 -x -x 22 -x 2 -x 2 -x 32 -x 36 -x 10S S 1S S& ukdong lectronic Precision o.,td.
40 / V 9523 Series ontacts Pin ontacts ontact W ±0.2 ± min.6 S Socket ontacts ,, 0, s,, ontact W S ± ± min min ukdong lectronic Precision o.,td. 0
41 / V 9523 Series ross Reference ists 1. omparison by item number, V, onnectors P-0 V V P P-0 2. omparison by Wire W (merican Wire auge) P- 0 V V P P- 0 2 mm (etric) P- 01 V V P P- 01 W (merican Wire auge) 2 mm (etric) Solder ontacts V V 00 *-0 V *-0 00 *-01 V * * 3100 * 00 *-05-0 V * * V * * * *-15 V * *-1 V *-1 00 * * * V * *-05-1 V * * * *-02 V9523 U * *-03 V9523 U * * * * V9523 U * * V9523 U * * * *-32 V9523 S * * V9523 S * * * * * * * * *-0 00 * * * * * * * *-0 00 * * * 3100 * 00 * * * * * * * * * * * *-0 00 * * * * * *-09 00R * R *-0 00R * R *-01 00R * 3100R * 00R * R * R * R * R * R * *-0 V *-0 02 *-01 V * * 3102 * 0 * 0 * 02 *-109 V * *-0 V *-0 02 * * *-05-0 V * * V * * *-05 T * V T- T *-05 V T *-0 07 * 070 * * 070 S * ST * *-0 07 * 070 * * 070 S * ST * *-0 V *-0 01 *-01 V * * 3101 * 01 * * * * * * * * * *-1 01 * * * *-0 01 * * * 3101 * 01R * R *-0 01R * R *-01 01R * 3101R * 06 *-0 V *-0 06 *-01 V * * 3106 * 06 *-02 V * *-03 V * * * *-15 V * *-1 V *-1 06 * * *-32 V9523 R * *-32 V9523 R * *-0 V *-0 06 *-01 V * * 3106 * 06 *-15 V * *-1 V *-1 06 * *-13 06R * R *-0 06R * R *-01 06R * 3106R * 0 *-0 V *-0 0 *-01 V *-01 0 * 310 * 0 *-0 V *-0 0 *-01 V *-01 0 * 310 * 0 *-15 V *-15 0 *-1 V *-1 0 * *-13 1 ukdong lectronic Precision o.,td.
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