Table of Contents Introduction... 2 Amphenol MIL-DTL-5015 and MIL-5015 Type Standard Cylindrical Connectors General Information, Class

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3 able of ontents age Introduction mphenol I and I-5015 ype tandard ylindrical onnectors eneral Information, lass esignations , - eneral Information or wall mounting receptacle cable connecting plug or box mounting receptacle straight plug degree plug / eneral Information / wall mounting receptacle / cable connecting plug box mounting receptacle / straight plug degree plug eneral Information wall mounting receptacle cable connecting plug box mounting receptacle straight plug ontact and Insert rrangements /tandard insert arrangement charts , 23 /tandard special insert arrangement chart /tandard alternate positioning /tandard contact arrangements /tandard special contact arrangements /tandard thermocouple contact arrangements /tandard ccessories cable clamp, 3420 sleeve cable clamp, 3420( ) sleeve cable clamp, 3420( ) sleeve cable clamp hru-bulkhead shells , 60 ssembly instructions for and cable clamps rommet/sealing plugs lug protection caps eceptacle protection caps ust caps ealing gaskets older contacts rimp contacts /tandard pplication ools /tandard ow to Order dditional /tandard onnectors offered by mphenol atrix I with crimp rear release contacts, I-5015 ype odification onnectors, 97 eries (5015 type) onnectors, re-arth onnectors mphe-ower 5015 onnectors ( threaded series with high amperage O contacts), I-5015 onnectors with contacts ales Office isting 1

4 his catalog covers mphenol I connectors and I-5015 type connectors. I has been replaced as follows: nvironmental lasses and are updated to and produced in strict accordance to I lasses, and are still produced, but are no longer listed on the qualified products listing (Q). mphenol gives the user the largest selection of /tandard cylindrical connectors available in the market place. his catalog is divided into three sections; the first section by service class, a second section by contacts and insert arrangements, and a third section for accessories. ach section is prefixed with an overview to assist the user in determining selections. hould more information be required concerning the connectors covered in this publication, or if special application needs arise, please contact: mphenol orporation mphenol Industrial Operations elaware venue idney, ew York elephone ax: ow, also offered within the broad family of mphenol interconnection products is the mphenol /atrix I--5015* connector series which incorporates rear release crimp contacts. ee page 71 for further description and for complete details ask for catalog lso ask for these additional product catalogs: mphenol Industrial onnector rochure, -381, for an overview of the industrial family of connectors. mphenol atalog -100, which provides an overview of all products, military and industrial, offered through mphenol erospace. mphenol mphe-ower rochure -391, for 5015 type connectors with O high amperage contacts. ee reference on page 72. * ote: I is superceded to I for all mphenol/atrix rear release crimp type connectors. mphenol erospace operates Quality ystems that are ertified to IO-9001 and by third party egistrars. 2

5 mphenol I and I-5015 ype tandard ylindrical onnectors -, - -/ - 3 I II edium to heavy weight cylindrical urable, field-proven design nvironmental resistant esilient inserts Operating voltage to 3000 () at sea level ed couplings ingle key/keyway shell polarization ost effective UO OIO ive shell styles ineteen shell sizes 305 contact arrangements from 1 to 104 circuits older or crimp contacts, sizes 16-0 accepting 22-0 W. oaxial and thermocouple contact options ive class designations lternate insert positioning ermetic configurations available inc alloy plating (cadmium-free) available connectors meet the latest performance requirements of I hese connectors represent well-proven electrical capability at an acceptable cost for most equipment where durability is important. I features threaded couplings and single key/keyway polarization, representing maximum simplicity in design. pplications include military ground support equipment, ordnance and shipboard installations. mphenol Industrial Operations manufactures five classes of connectors to meet different requirements. lass designations and brief descriptions are listed below. olid hell for general, non-environmental applications. ressurized for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and class of plug mated with them. / nvironmental esisting with train elief designed for applications where the connector will be exposed to moisture, vibration, and rapid changes in pressure and temperature. ightweight nvironmental esisting shorter in length and lighter in weight than the and classes, the - offers a high degree of reliability under adverse conditions: recommended for new design applications.

6 /tandard - and - wall mounting receptacle cable connecting plug box mounting receptacle - and - - and - class connectors perform many of the vital functions in powering, testing and ground support systems. lass applications include communications equipment, computers and shipboard installations where mechanical forces and physical parameters are not subject to extreme or rapid environmental changes. lass connectors are most frequently used on pressurized bulkheads or pressure barriers at elevated altitudes or maritime applications. ir leakage is limited to one cubic inch per hour at a pressure differential of 30 lbs. per square inch. hells: hell components are fabricated from high grade aluminum alloy. lectrically conductive cadmium plate finish with an olive drab chromate after-treat offers corrosion resistance. ontacts: ontacts are available in both solder and crimp versions. ins and sockets are machined from copper alloy with a silver plated finish. ize 16 and 12 socket contacts incorporate a closed entry design. efer to pages 49, 67 and 68 for additional contact information. Inserts: Inserts are resilient neoprene, offering high dielectric strength, high arc resistance and resistance to vibration. roprietary design permits pressurization of either pin or socket insert. straight plug 90 degree plug 4

7 /tandard 3100 or wall mounting receptacle 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in ull ± ±.005 ±.031 ia lass U U U U U U U U U U U U U U U U.641* * * * * * U * U U.500* 44*** U U.751** 48*** U U.751** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. ***vailable in proprietary version only ±

8 /tandard 3101 cable connecting plug o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ±.030 ia. ax. lass 2 ± U U U U U U U U U U U U U U 1.532* * * * * * U * U U 1.532* 44*** U U 1.782** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. ***vailable in proprietary version only. 6

9 /tandard 3102 or box mounting receptacle 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in ull ia ±.005 ±.031 ia U U U U U U U * * * * * U * U * 44*** U ** 48*** U ** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. ***vailable in proprietary version only ±.020 7

10 /tandard 3106 straight plug Q o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ±.030 Q ia. ax. lass 2 ± U U U U U U U U U U U U U U.812* * * * * * U * U U.812* 44*** U U 1.063** 48*** U U 1.063** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. ***vailable in proprietary version only

11 /tandard degree plug Q U W o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. Q ia. ax. U ax. lass 2 W ± U U U U U U U U U U U U U U * * * * * * U * U U * * Increase dimension by.312 for size 0 contact only. 9

12 /tandard -/ wall mounting receptacle cable connecting plug box mounting receptacle - & lass connectors satisfy all the performance requirements of I lass, environmental is also produced, but is no longer listed on the qualified products listing (Q). hese connectors are recommended for conditions where vibration, moisture, pressure and/or temperature are extreme. train relief is supplied on most shell sizes. hells: hell components are fabricated from high grade aluminum alloy. he standard hardware plating is electrically conductive cadmium plated finish with an olive drab chromate after-treatment for corrosion resistance. onsult mphenol, idney, Y for other plating options. ontacts: ontacts are silver plated copper alloy for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. ize 16 and 12 socket contacts incorporate a closed entry design. rimp and solder versions are available. efer to pages 49, 67 and 68 for additional contact information. Inserts: esilient neoprene inserts provide an outstanding moisture barrier, high dielectric strength, and resistance to vibration. ither pin or socket insert can be pressurized. train elief lamp: train relief clamps minimize tension at the solder well connection and provide a positive mechanical moisture seal. omplete field serviceability is possible with the strain relief clamp. straight plug 90 degree plug 10

13 /tandard 3100/ wall mounting receptacle XX 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ax ax. ±.005 ±.010 ia * ax. XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 11

14 /tandard 3101/ cable connecting plug XX o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ax. ax. * ax. XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 12

15 /tandard 3102 box mounting receptacle 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ia ±.005 ±.031 ia U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 13

16 /tandard 3106/ straight plug Q XX o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. ax. Q ax. * ±.045 XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 14

17 /tandard degree plug Q U Y o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. ax. Q ia. ax. U ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 15

18 /tandard - wall mounting receptacle cable connecting plug box mounting receptacle - pecification requirements for greater reliability in a shorter, lighter weight environmental resistant connector led to the design of the -. lass connectors satisfy all the performance requirements of I his low profile assembly was attained by moving the axial compression nut and grommet assembly forward and flush with the rear of the insert. he neoprene grommet, with its low coefficient of friction, assures easier threading of wire bundles and quicker assembly and serviceability of the unit. olded webs in each wire hole insure a moisture barrier around each wire. he addition of an O ring at the main joint of all 3106 plugs provide a main joint seal supplementary to the interfacial seal, thus insuring a higher degree of reliability when connector halves from different sources are employed. - types are recommended for new design applications. hells: hell components are fabricated from high grade aluminum alloy. ll components have the standard electrically conductive cadmium plated finish with an olive drab chromate after-treatment for corrosion resistance. onsult mphenol, idney, Y for other plating options. ontacts: ontacts are machined from copper alloy for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. oth crimp and solder versions are available. efer to pages 49, 67 and 68 for additional contact information. Inserts: esilient neoprene inserts provide an outstanding moisture barrier, maximum vibration resistance and high dielectric strength. ither pin or socket insert can be pressurized. straight plug 16

19 /tandard 3100 wall mounting receptacle 4 oles Y o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 in. ull ia. ax ax ia. ax. ±.005 ±.031 Y lass U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. ia

20 /tandard 3101 cable connecting plug Y o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 in. ull ia. ax. ia. ax. ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 18

21 /tandard 3102 box mounting receptacle 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ia ±.005 ±.031 ia U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 19

22 /tandard 3106 straight plug Q Y o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ia. ax. ±.005 ax. ia. ax. Q ia. ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 20

23 21 /tandard contact and insert arrangements

24 /tandard insert arrangements Insert ervice otal ontact ize rrangement ating ontacts Inst Inst Inst Inst /Inst Inst Inst /Inst Insert ervice otal ontact ize rrangement ating ontacts / Inst / Inst Inst Inst / / / / / / / arrangement available only with pin contacts in receptacle and socket contacts in plug

25 /tandard insert arrangements, cont. Insert ervice otal ontact ize rrangement ating ontacts / / / / Inst / / // / // ///Inst // Insert ervice otal ontact ize rrangement ating ontacts / / Inst./ /// / / / /

26 /tandard special insert arrangements Insert rrange ment otal ontacts ontact ize ervice oax** ating 4/0 2/ * * * / / 8 8* * i olt * Inst * * Inst Inst oax * * Y Inst Inst./ * oax oax oax Inst oax * rimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. rrangements identified with an asterisk (*) are exceptions. ee insert arrangement drawings on pages for application wire size. ** oaxial cable data can be found on insert arrangement drawings, pages or further information on coaxial contacts and cable see catalog onsult idney, Y for alternate rotations not covered on page Insert rrange ervice ontact ize oax** otal on- ment ating tacts 4/0 2/ * * * oax oax oax * * oax / 35 35* * oax oax * * Inst U

27 /tandard insert alternate positioning o avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. he socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. osition W osition X osition Y osition iew looking into front face of pin insert or rear of socket insert. he following insert arrangements have the same alternate insert rotations for W, X, Y and, which are: egrees W X Y U Insert egrees rrangement W X Y Insert egrees rrangement W X Y Y Insert egrees rrangement W X Y

28 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated ront of ocket Insert ront of ocket Insert Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating Inst. Inst. Inst. umber of ontacts ontact ize otation of otation of 14-7 Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O

29 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated I Insert rrangement ervice ating,,, = ; al. = Inst. umber of ontacts * 10 2 ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ** ontact ize I otation of otation of 18-1 Insert rrangement ervice ating Inst.,,, = ; al. = Inst. umber of ontacts ontact ize * = Iron; = onstantan **, = Iron;, = onstantan 27 O

30 28 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,,, = Inst. = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O otation of otation of I I

31 29 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O otation of otation of I I

32 30 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating = ;,,,, = = ; al. =,,,, = ;,, = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize O U

33 31 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating,, = ;,, = = ; al. =,,, = ;,, = = ; al. = * umber of ontacts ontact ize Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O I O I *,,, = Iron,,, = onstantan

34 32 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating,,, = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating Inst.,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize O Q U W X Y

35 33 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating, = ; = ; al. = = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;,, = ; to = = ;,,,, = ;, = ; al. = Inst., = ;, = ; al. = umber of ontacts ontact ize O otation of U W X Y a b d I U W X U W X Y a b d W X Y U a b c d e f g h j k m l Q U

36 34 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating,,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,, h, j = Inst.; al. = umber of ontacts ontact ize O U W X a b c d e f g h j k m n p r s O O U W I X I O U W X Y a b c d e f g h j k I O U W X Y a b c d e I

37 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated X W Y U O Insert rrangement ervice ating, = ; = ;, = ;, =,,,, = ; al. = umber of ontacts ontact ize I O U W X O U W X Y a b m c d e g h j k n p q s t u v x y w z f r I O U W 100 otation of 32-6 Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;, = umber of ontacts ontact ize O

38 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated I O U W X Y a b c e f g d h k m j t n p u v r x w z y s I O W Y U a X b c d e f g k h j n p m r s u t v w x z y d e f U a Y W b c X I O Insert rrangement ervice ating umber of ontacts ontact ize O Q U W X Y a b c d e f g h j k m n p q r s t u v w x y z O Q U W X Y a b c d e f g h j k m n p q r s t u v w x y z O Q U W X Y a b c d e f g h j k q m n p r s t u v w x y z 100 otation of otation of Insert rrangement ervice ating umber of ontacts ontact ize Q I Q Q d c k j b h a U e m f W g X Y Insert rrangement ervice ating,, Q = ; al. = = ; al. = umber of ontacts ontact ize O

39 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated 100 I O U W X Y a b c d e f g h j t k n p m u w v r s 110 I O U W X Y a b c e d f g m h j t k n u v p w r s 100 U a d e Y f W b c X I O x z y x z y 100 otation of otation of otation of 36-9 Insert rrangement ervice ating umber of ontacts ontact ize U W X Y a b c d e h j f g k m U W X Y a b c d f g h i j k m n p q r s t u v w x y z I O U W X Y a b c d e Insert rrangement ervice ating umber of ontacts ontact ize I O Q U W X Y a b c d g h i e f l m j o k n p q r s t u U W X Y a b c d f g q h i j k m n p r s t u v w x y z U W X Y U Insert rrangement ervice ating umber of ontacts ontact ize O

40 38 pecial contact arrangements equirements for more complex circuits prompted mphenol to provide inserts not covered by the drawings. Illustrated here and on the following pages are insert layouts which have from one contact (high tension) to the 104 contact insert in shell size 44. any of these special inserts are also available in alternate keyway arrangements. lease contact mphenol, idney, Y for additional information on special circuit application requirements. front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts * 7* 5 5 ontact ize for #14 or 16 wire Insert rrangement ervice ating = ; al. = = ; al. = umber of ontacts 3* 1 5 7* 1* 4 8 8* 8 5 ontact ize 8 for #10 or 12 wire for #10 wire for #16 wire for #14 or 16 wire Insert rrangement ervice ating i-olt umber of ontacts 3* 12 5* 1 5* ontact ize 8 for #10 or 12 wire 16, for #10 or 12 wire ,, for #8 wire * olderless O U

41 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated U 90 Insert rrangement ervice ating Inst. umber of ontacts 7 7 7* ontact ize for #10 or 12 wire Q U U 90 W X Insert rrangement ervice ating Inst. umber of ontacts 2* 5* ontact ize 8 8 for #10 or 12 wire 8 8 for #16 wire (oax) -188/U or -174/U Q U W X Y a U Insert rrangement ervice ating Inst. umber of ontacts ontact ize * olderless O

42 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts * 4* 3* 9* 7* 7 9 ontact ize (oax) -59/U for #10 wire 16 8 for #10 wire 8 16 or -62/U (,, ) I Insert rrangement Y ervice ating umber of ontacts ontact ize U W X Y a b c d f g h i j k m n p q r s t u v w x y z 90 a b c Y j k d X i m f U q r W h n g p s v t u w 90 W otation of Insert rrangement ervice ating Inst. t, u = ; al. = Inst. umber of ontacts ontact ize * olderless O

43 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated c d e Y a b U W X O I Y X W p n w m U k v j U i q h s g t a b c d f Insert rrangement ervice ating ** umber of ontacts ontact ize for #10 wire 12 0 (oax) -71/U 4 (oax) -161/U 16 8 (oax) -161/U or -179/U a Y X W U I O U W X O U W X Y a b c d e f g h j k m n p q r s t u v w x y z Q Insert rrangement ervice ating ** Inst. umber of ontacts ontact ize 16 8 (oax) -124/U (oax) -124/U (oax) -58/U Q Insert rrangement ervice ating 8, 9 = umber of ontacts ontact ize (oax) -180/U ** onsult mphenol, idney, Y for service rating of power contacts. O

44 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated O U W X Y a b c d e f g h j k n q m p r s t u v w x y z W X U Y k j i a b h r q s t m c p n d f g Insert rrangement ervice ating umber of ontacts ontact ize W X Y k a r s b t m c n d U W X Y a b c d f g h i j k I O U W X Y a b c U j i q h p f g m n p q r s t u v w x y z h n r d j x u e f g k t p v w z y s m Insert rrangement ervice ating ** umber of ontacts ontact ize 16 8 for #6 wire for #10 wire for #10 wire 0 (oax) -11/U, -12/U or -13/U U W X Y a b c d f g h i j k m n p q r s t u v w x y z Insert rrangement ervice ating umber of ontacts ontact ize 0 (oax) -59/U, -62/U (oax) -62/U 16 8 (oax) -187/U or -71/U ** onsult mphenol, idney, Y for service rating of power contacts. O

45 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire Q d c k b j h a U e m f g Y W X Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize for #10 wire 4 (oax) -58/U 16 for #12 wire z d e y Q f x g O w Y h v c X j b a u W U k t m s n r p q 5 Insert rrangement ervice ating umber of ontacts ontact ize 4/ O /0 43

46 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated I Y O W c a Q U X b Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize h g p f d n c m b a i U j q k W X Y Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire (oax) -124/U 0 (oax) -63/U O

47 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated W U X Insert rrangement ervice ating umber of ontacts ontact ize 16 4 (oax) -59/U Insert rrangement ervice ating umber of ontacts ontact ize 16 4 (oax) -9/U (oax) -62/U 0 (oax) -9/U or -214/U Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire O

48 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize for #14 wire 0(oax) -115/U Insert rrangement ervice ating Inst. umber of ontacts ontact ize / Insert rrangement U 40- ervice ating umber of ontacts ontact ize / O /0 4/0 46

49 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated U W X Y a b c d f g h i j k m n p r t u v w s x y z U W X Y U W X Y q h g f p n d m c b q a i k U W j X Y Insert rrangement ervice ating umber of ontacts ontact ize (oax) -124/U (oax) -41/U U W X a b c d e f g h j k m n p r s Insert rrangement ervice ating umber of ontacts ontact ize 16 0 (oax) -41/U 12 O

50 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize (oax) -59/U Insert rrangement ervice ating umber of ontacts ontact ize (oax) -214/U O

51 hermocouple contact availability complete line of cylindrical connectors containing thermocouple insert arrangements is available. he contact layout for a particular arrangement will be found in either the /tandard contact arrangement section, pages 26-37, or the pecial contact arrangement section, pages ll thermocouple contact layouts may contain either iron, alumel, chromel, constantan, standard (copper) or brass (dummy) contacts. ee the thermocouple tabulations on the following pages. he following abbreviations are used in the contact material column in the charts that follow. lso, thermocouple contacts are color coded as shown. (his identification is made by means of small dots of stain on the solder well end of the contact). bbreviation aterial olor ode Ir. Iron lack on. onstantan Yellow u. opper lloy / h. hromel White l. lumel reen ummy rass / ontact ize Well Inside ia WI W Well epth older Well arrel Outside ia ± O WI I hromel - lumel II Iron - onstantan Use wire in accordance with I-W-5848 Use wire in accordance with I-W

52 hermocouple contact arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W = Ir.; = on = u.; = on = l.; = h one = Ir.; = on.; = u one = l.; = h.; = u one = l.; = h one = h.; = on one = h.; = l.; = u one = h.; = l one = Ir.; = on one = u.; = on one = u.; = l.; = Ir one, = on.; = h one, = h.; = l. ontact aterial = h.; = l = Ir.; = on = u.; = on one = l.; = h = h.; = l = Ir.; = on one = Ir.; = on one = u.; = on one = h.; = on one = h.; = l = l.; = h , = u.; = l.; = h = Ir.; = on ,, = Ir.;,, = on , = Ir.;, = on = Ir.; = on.;, = u , = l.;, = h = l.; = h.; = u = u.; = on one = l.; = h = l.; = h.; = Ir.; = on.;, = u one, = l.;, = h.; = Ir.; = on one, = on.;, = u one,., = u.;,, = on one = l.; = h.; alance = u = h.; = on.;, = u one = on.; = h.; = u one, = h.;, = l one,, = u.; = on one = on.; = u one, = u.; = l.; = h. 50

53 hermocouple contact arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W one, = h.;, = l one, = u.;, = on one, = l.;, = h one, = l.;, = h one = h.; = l. ontact aterial one = h.; = l one = l.; = h.; alance = u one = on.; alance = u = l.; = h = l.; = h.;, = u = l.; = h.; = u = on.; = u one = l.; = u.; = h one = on.;, = u one = l.; = h one = on.; = u one = Ir.;, = on.; = u.;, = ummy one = Ir.; = on.; = h.; = l.; = ummy one, = Ir.;, = on.;, = ummy one, = l.;, = h ,,,, I = Ir.;,,,, = on ,, = l.;,, = h , = Ir.;,, = on.; = u , = l.;,, = h.; = u one, = Ir.;, = on.; = h.; = l one,, = Ir.;,, = on one, = on.;, = u one = Ir.; = on.; alance = u one,,,, I = u.;,,,, = on one,, = u.;,, = on one, = l.;, = h.; = u one = l.; = h.; alance = u one = Ir.; = on.; = h.; = l.; = u one = on.; alance = u one = on.; alance = u one = l.; = h.; alance = u one = h.; = l.; = Ir.; = u.;, = on = Ir.; = on.; = h.; = l ,,, = Ir.;,,, = on = h.; = l.; alance = u ,, = u.; alance = on ,, = l.;,, = h.; = u one = l.; = h.; alance = u. 51

54 hermocouple contact arrangements hell ize and rrg. imilar to rrg. otal ontacts ontact ize in Insert otation W ontact aterial one,,,,,, = Ir.;, I,,,,, = on one = l.; I = h.; alance = u one,,, = on.;,,, = u one,,,,,, = u.;, I,,,,, = on one,,,,,,,, = Ir.;,,,,,,, = on one = l.; = h.; alance = u one,,,,,,, = Ir.;,,,,,,, = on.; = u one = l.; alance = h one = on.; alance = td one,,,, I,, = u.;,,,,,, = on one,,,, I,, = h.;,,,,,, = l one,,,,,,, = l.;,,,,,,, = h.; = u ,,, = Ir.;,,, = on ,,,,,,, = Ir.;,,,,,,, = on.;, U, = u U = l.; = h.; alance = u ,,, = l.;,,, = h ,,,,,, = Ir.;,,,,,, = on ,,,,,, = u.;,,,,,, = on one = l.; U = h.; alance = u one = l.; = h.; alance = u one = l.; = h.; alance = u one,,, = Ir.;,,, = on one = l.;,,, = u.; = h.; = Ir.; = on one W = on.; alance = u one,,,,,,, = u.;,, = Ir.;,, = on one,,,,,,,,, = on.; alance = u one,, = on.;, = u = l.; = h.; alance = u ,,,, Y, W,,,, U,, = h.; alance = l one,,, = Ir.;,,, = on.;, = h.;, U = l.; alance = u one,,,,,,,,, U, W, Y = u.;,,,, Q,,,,,, X, = on one,,,,,,, = Ir.;,,,,,,, = on one = on.; alance = u one,,,, I,,,, = u.;,,,,,, O = on , = l.;, = h.; alance = u ,,,,, = l.;,,,,, = h.;, = u ,,,, m, r, n, a,,,, X, k, h,,,, d = Ir.; alance = on ,,,, = l.;,,,, = h.; alance = u one, d = l.;, j = h.;,,,,,,,,,,,,,, W, X, Y, = on.; alance = u one,,,,,,,,, = Ir.; X, = l.;,,,,,,,, U, W = on.; Y, a = h.; b, d = u one U = on.; alance = u = l.; U = h.; alance = u. 52

55 hermocouple contact arrangements ontact hell ize imilar to otal in Insert ize and rrg. rrg. ontacts otation W ontact aterial one = l.; = h.; alance = u one = l.; = h.; alance = u one = on.; alance = u one,,,, n, s = Ir.;,,, f, g, r = on.;,,, b, e, j = l.;,,, X, h, k = h.; alance = u = h.; = l.; alance = u , = h.; O, = l.; alance = u u, v, w = l.; x, y, z = h.; alance = u one,,,,,,,,,,, X, b, d, f, h, k, q, n, m, u, w, y = on.; alance = u one W = l.; f = h. alance = u one = l.; = h.; alance = u one,,,,,,,,,,,, f, X, Y, h, j, c = on.; alance = u one,,, = l.;,, = h.; alance = u * one v, g = Ir.; p, y, c = on. x = h.; alance = u * one,,,,,,,, U, W, Y, a, c, f, h, j, m, p, r, t, v, x, z,,,,,,,,, U, W, Y,,,,,,,,, U = Ir.; alance = on * one = h.; = on.; alance = u * one 55, 60 = Ir.; 57, 58, 59 = on.; 56 = h.; alance = u * one 50, 51 = Ir.; 27, 28, 29, 31, 32, 34, 36, 37 = on.; 25, 39, 40, 41 = l.; 43, 44, 45, 46, 47, 48, 49, 52, 53, 54 = h.; alance = u one,,,,,, etc. = u.;,,,,,, etc. = on. * mphenol arrangement 53

56 54 /tandard accessories

57 /tandard ccessories style cable clamp, 3420 sleeve he style cable clamp was designed for use with jacketed cable or wires protected by tubing. oth clamping halves float for maximum strain relief. or unjacketed cable or wires, use corresponding 3420 sleeve. o order clamp with sleeve, add -1 to the 97 - number. wo telescoping sleeves are furnished with shells sizes 24 and larger. hell ize mphenol umber ±.031 ax. ia. in. 10, , , , , leeve art o. mphenol umber ±.005 ±.005 ±.010 ±

58 /tandard ccessories cable clamp, 3420( ) sleeve Included in the design of the clamp are features such as a shorter overall length, greater reduction of close-down diameters by the use of accessory sleeves and waterproofing between the clamp and attaching shells. inish is cadmium plating per QQ--146 type II, class 3 with olive drab chromate after-treatment. his is a suitable replacement clamp for 85049/ ( ) leeve lass 2 ia. ia. ± leeve art o. hell ize lamp art o. ree losed ±.010 ree ±.016 losed 8, U , 12, , U , U U , , U ia

59 /tandard ccessories cable clamp, 3420( ) sleeve able clamp features a reduced close-down diameter, a positive, physical moisture barrier, and cadmium olive drab plating with a chromate after-treatment. It has a slightly longer overall length than the his is a suitable replacement clamp for 85049/2. Y 3420-( ) leeve lass 2 (lated) ia. leeve art o. hell ize lamp art o. ree losed ax. Y ax. ree ±.016 losed 8, U , 12, U , U , U U , U , U U U U U ia

60 /tandard ccessories series cable clamp or waterproofing individual connectors, mphenol offers a simple modification of the 85049/1 cable clamp. his assembly incorporates a rubber grommet with holes for individual wires in place of the gland. s the assembly is tightened, the grommet is compressed around each wire, sealing moisture Order umber otal ize otal o. of oles o o. & ize of oles o o o o U U U U U U U U U U U U U U U U U U U U U U U U U U out. ased on standard insert arrangements, 97 different conductor combinations can be waterproofed. his assembly is identified as the XX (shell size) series and is used with the feed-thru shells on pages 59 and 60. Order umber otal ize otal o. of oles o o. & ize of oles o o o o * * U * U O: he series is available with a cadmium plate clear chromate aftertreatment, designated by is the base number to use if a cadmium plate olive drab chromate after-treatment is required. 58 * roprietary insert arrangements.

61 /tandard ccessories thru-bulkhead shells XXX* or Open Wire Waterproofing imilar to the shell in construction, but substitutes jam nut mounting. he grommet seats against the undercut for moisture-proofing between the clamp assembly and the shell. hell ize Order umber ±.005 ±.010 ±.010 ± X U X X U X U X U X X X X X X X U I XXX* or Open Wire Waterproofing feed-thru shell with an undercut for retention of the grommet in the series clamp. he undercut is notched to prevent grommet slippage. ounts to panel with four mounting bolts. hell ize Order umber ±.010 ±.010 ± X U X X U X U X U X X X X X X X U I * o complete order number add shell size and suffix number from finish chart below. or example, shell size 12 with an olive drab chromate finish would be or inish hromate treat Olive drab chromate 10-o. uffix -XX1 -XX3 59

62 /tandard ccessories thru-bulkhead shells XXX* or ulti-onductor able One panel hole will provide mounting surface for this shell. ightening the mounting nut locks the assembly in place and allows room for attachment of the clamp. hell ize Order umber ±.010 ±.005 ±.010 ±.010 ± X U X X U X U X U X X X X X U I XXX* or ulti-onductor able esigned to accommodate cable entrance through panel wall or bulkhead and provide attachment for cable clamp. ounts to panel or wall with four mounting bolts. hell ize Order umber ±.010 ±.010 ±.010 ± X U X X U X U X U X X X X X U I * o complete order number add shell size and suffix number from finish chart below. or example, shell size 12 with an olive drab chromate finish would be or inish hromate treat Olive drab chromate 10-o. uffix -XX1 -XX3 60

63 ssembly Instructions for & cable clamps he cable clamp and 3420 sleeve illustrated are used only on the rear of - or type connectors. he clamp and grommet assembly can only be used on special feed-thru applications involving dummy shells, part numbers and able lamp & 3420 leeve lamping ut 2. apered leeve 3. land 4. educing or elescoping leeve lamp and rommet ssembly Y oth clamps are shipped from the factory with lubricant conforming to I emove any dirt or foreign material from components with ethyl alcohol and relubricate as outlined under lubrication. lace the clamping nut (1) on the wire bundle or cable with the threads facing toward the connector or dummy shell. osition the tapered sleeve (2) on the bundle or cable with the narrow portion toward the clamping nut (1). ext install either the gland (3) used with the clamp or thread each wire through the grommet (3) used with the clamp. ependent on the application, the wire bundle or cable is fed through the dummy shell, or the wire ends are soldered to the connector contacts. ove the components forward in the reverse order of preliminary assembly. (In applications where grommets (3) are used, seat the grommet against the undercut in the back shell before bringing the tapered sleeve (2) up against it). Insure proper positioning of glands (3) or grommets (3), tapered sleeves (2) and clamping nuts (1). ighten the clamp using a strap wrench until a metal to metal seat is obtained lamping ut 2. apered leeve 3. rommet 61

64 /tandard ccessories grommet/sealing plugs O XX-XX* he mphenol grommet provides maximum performance when cables are used which have an O.. equal to the O.. specified in I-W or waterproof assembly a cable sheath of neoprene base material is required maintaining the O.. per I-W hell ize Order umber* ±.010 ± XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX * o complete grommet order number add the contact arrangement number desired. (ee pages 22 and 23 for available insert arrangements). xample: is the order number for the grommet used with 10-2 insert arrangement. I U XX XX1 ealing plugs are used to fill unused holes in multi-holed grommet configurations. Order o. ontact ize umber Wire ize olor ode ia. ±.010 ±.005 ± lue ** Yellow ** White lue Yellow I **± I 45 62

65 /tandard ccessories protection caps plug U OIO XX* ssembly umber lass 2 ia pprox. ax U U U U U U U U U U U U U U U OIO XX* ssembly umber lass 2 pprox. ef. ax U U U U U U OIO XX* umber lass 2 ia pprox. ax U U U U U U U U U U U U U * rotective caps are illustrated with sash chains and are available with beaded chains or without chains. Optional terminations are also available. onsult mphenol, idney, Y when ordering. 63

66 /tandard ccessories protection caps receptacle OIO XX* ssembly umber lass 2 ia. in. pprox. ia. ax. ax U U U U U U U U U U U U U OIO XXX* ssembly umber lass 2 ef. pprox. ia. ax. ax U U U U U U U U U U U U OIO XX* umber lass pprox. ia. ax. ax U U U U U U U U U U U U U * rotective caps are illustrated with sash chains and are available with beaded chains or without chains. Optional terminations are also available. onsult mphenol, idney, Y when ordering. 64

67 /tandard ccessories dust caps U for external threads 1 hell ize Order umber ia. ominal ia. ± ± U U for internal threads 2 hell ize Order umber ia. in. 2 ±

68 /tandard ccessories , sealing gaskets.031 ±.010 I.020 ±.004 II 4 O.031 ±.010 OW U he mphenol plain flat gasket of synthetic rubber material is provided to take complete advantage of waterproof and pressure sealing features. It is for use with the flange mounted receptacle. his flat gasket is provided to give the maximum in connector performance. Its special feature is in providing the maximum radio shielding under difficult conditions of high receiver sensitivity and low signal strength while retaining the sealing characteristics of the plain gasket. his gasket is for use with the flange mounting receptacle. his gasket is provided for applications where the major requirement is resistance to the injurious effects of extremely low temperature. ven at temperatures as low as 67 this gasket retains its resiliency and will seal a pressure differential of 30 psi. hell ize Installation imensions ± ll dimensions for reference only. Order ata ±.010 lain hielding ow emperature

69 /tandard solder contacts achined copper alloy contacts in a full range of sizes, with closed entry socket design in the size 12 and 16 contacts. heavy silverplated finish is deposited on all style solder contacts for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. art umber / O O* in/ ocket in ocket in ocket in ocket in ocket in ocket in ocket ating nd ize 16 hort Wire arrel ize ong llowable Wire ize est urrent** mps I O I I ervice ating ecommended Operating oltage* at ea evel () ffective reepage istance om. echanical pacing om. Inst / /8 1/ /16 1/ /4 3/ /16 1/ /16 * he values listed in able I represent operating values which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find able II useful for determining the degree to which the recommended values of able I can be exceeded. * older Wells illed ** ontact ratings as stated are test ratings only. he connector could not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. he 10, 12, 14 and 16 connectors require short contacts. ervice ating irspace ominal istance reepage II IU O I** tandard ea evel onditions inimum lashover oltage () est oltage () ressure ltitude 50,000 eet inimum lashover oltage () est oltage () ressure ltitude 70,000 eet inimum lashover oltage () est oltage () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature. ** o attempt has been made to recommend operating voltages. he designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 67

70 /tandard crimp contacts achined from copper alloy and silver-plated for maximum corrosion resistance, with a minimum millivolt drop and a maximum current carrying capacity, the size 16 and 12 socket contacts are of the closed entry design. rimp contacts are available for all insert arrangements and are identified with an mphenol proprietary number. art umber or or or or or / I O in/ ocket in ocket in ocket in ocket in ocket in ocket in ocket ating nd ize 16 hort 16 ong Wire arrel ize llowable Wire ize equired Wire dapter leeve * * * * * est urrent** mps I O I I ervice ating ecommended Operating oltage* at ea evel () ffective reepage istance om. echanical pacing om. Inst / /8 1/ /16 1/ /4 3/ /16 1/ /16 * he values listed in able I represent operating values which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find able II useful for determining the degree to which the recommended values of able I can be exceeded. * When using wire adapter sleeve shown. ** ontact ratings as stated are test ratings only. he connector could not withstand full rated current through all contacts continuously. lease note that the electrical data given is not an establishment of electrical safety factors. his is left entirely in the designer s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. he 10, 12, 14 and 16 connectors require short contacts. ervice ating irspace ominal istance reepage II IU O I** tandard ea evel onditions inimum lashover oltage () est oltage () ressure ltitude 50,000 eet inimum lashover oltage () est oltage () ressure ltitude 70,000 eet inimum lashover oltage () est oltage () Inst. 1/32 1/ /16 1/ /8 3/ /16 1/ /4 5/ / ot corrected for changes in density due to variations in temperature. ** o attempt has been made to recommend operating voltages. he designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 68

71 /tandard application tools When proprietary crimp contacts are employed rather than the standard approved solder contacts, the following application tools are recommended for use. here is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. omplete instructions for providing reliable crimped wire to contact terminations and inserting proprietary crimp contacts in /tandard series connectors are available in publication rimping ool ositioner/ urret ontact ize * Use aniels urret 29-1 or stro ool o. urret ** or appropriate crimp tool and positioner refer to ico rimping ool o. ool used with rbor press OOI ontact tyle Insertion ool emoval ool 22520/1-01 * 16 in & ocket it 22520/1-01 * 12 in & ocket it ** ** 8 in & ocket it ** ** 4 in & ocket in ocket ** ** 0 in & ocket in ocket

72 /tandard how to order I and I-5015 ype (older ontacts) W () onnector ype designates ilitary tandard * designates service class and with proprietary special contact arrangements * designates service class with proprietary special contact arrangements * designates service class and with proprietary special contact arrangements 2. onnector tyle 3100 wall mounting receptacle 3101 cable connecting plug 3102 box mounting receptacle 3106 straight plug plug 3. ervice lass solid shell for general, non-environmental applications solid shell for pressurized applications environmental resisting environmental resisting with strain relief ( part number only) lightweight environmental resisting 4., 5.hell size and insert arrangement - see tables, pages ontact ypes designates pin contact designates socket contact 7. Insert otation W, X, Y, or designate that insert is rotated in its shell from normal position. o letter required for normal (no rotation) position. 8. () strain relief for non-military connectors (or use class) * or insert arrangements over 50 and shell size 40 and above. xceptions: 36-52, 40-1, 40-9 and are approved. onsult mphenol, idney, Y for availability of alternate finishes, including black and olive drab zinc alloys. roprietary (rimp ontacts) onnector ype 75 connector utilizing silver plated contacts 80 less contacts 85 contacts utilizing 50 micro-inches gold over silver plating 2. ervice lass 68 service class, general duty 474 service class, environmental resisting 190 service class, lightweight environmental resisting 3. onnector tyle 0 wall mounting receptacle 1 cable connecting plug 2 box mounting receptacle 6 straight plug 8 90 plug 4. hell ize esignator hell ize hell esignator hell ize hell esignator Insert rrangements ee page ontact ype/lternate Insert otation designates pin, designates socket for normal positioning of inserts. When an alternate position of the connector insert is required to prevent cross-mating, a different letter (other than or ) is used. ee page 25 for description of alternate positions, then convert to mphenol proprietary coding by the following charts: in ontacts ocket ontacts etter mphenol mphenol etter etter etter W W X I X Y Y 70

73 dditional /tandard onnectors offered by mphenol /tandard I--5015* onnectors with rimp ear elease ontacts mphenol broadens their /tandard family of connectors with the addition of the atrix I crimp rear release series. his series bridges the gap between the old connector standard and the environmental and high performance needs of current technologies. esign characteristics of the mphenol/atrix 5015 series include: 345( ) series intermateable with existing I solder or crimp versions on existing equipment aptive coupling nut mechanism, utilizes retaining rings in combination with washers to prevent inadvertent disassembly ultiple interlock systems ensure permanent insert retention ositive control of dielectric separation with guaranteed ease of contact insertion ositive contact retention provided by a closely toleranced damageproof metal retention clip ompletely sealed against environmental extremes with individual contact seals, interfacial seals between contacts, peripheral gasket shell-to-shell seals and rear wire seals mphenol /atrix /tandard I onnectors with rimp ear elease ontacts ustomer Options even mounting styles, in shell sizes 8 to 48 (consult mphenol for availability of shell sizes 44 and 48) ed coupling or self-locking plug (3459) with an internal racheting mechanism to prevent unmating due to vibration and shock, eliminating the need for safety wiring roprietary quick disconnect plug, with or without lanyard available lasses include aluminum or stainless steel shells, or firewall capability and roprietary versions available ome styles are supplied to connell ouglas pecification 7025, 60 eries ccommodation of contact sizes 0 to 16 Over 100 insert arrangement patterns available, accommodating from 1 to a maximum of 85 circuits lternate positioning available; thermocouple contacts available sk for mphenol catalog for detailed information. I-5015 odifications In order to supplement standard shell styles and provide a greater variety of styles for the electrical connector user, there are several and odified cylindrical connectors offered by mphenol. hese types include flange mount plugs, thru bulkhead receptacles, jam nut receptacles, connectors for potting and connectors designed specifically to terminate jacketed cable. sk for mphenol catalog for detailed information. 97 eries, I-5015 ype onnectors he low cost, general duty connector used extensively in the machine tool industry, welding industry and numerous other industrial applications, is the mphenol 97 eries. Offered in non-environmental styles, these connectors have hard dielectric inserts and threaded coupling. hey are Underwriters aboratories ecognized and anadian tandards ssociation ertified. sk for mphenol catalog for detailed information. re-arth onnectors esigned for applications where a protective circuit from the ground contact to the shell is a safety requirement, re-earth connectors use I type shells, inserts and arrangements. hey have first mate, last break capability; when mated this feature protects operators and sensitive circuits. sk for roduct ata heet 187 for detailed information eries, I ype onnectors * ote: I supercedes I for all mphenol/atrix rear release crimp type connectors.

74 dditional /tandard onnectors offered by mphenol, cont. mphe-ower 5015 onnectors mphenol offers the threaded series derived from the I-5015 family that can be enhanced with high amperage O contacts. esign characteristics of the mphe-ower 5015 connectors are: he O contact handles up to 150% higher amperages than standard contacts he O contact has a twisted hyperbolic, stamped grid configuration within the socket. his design ensures a large, coaxial, faceto-face surface area engagement. s male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss. ontact arrangements have O sockets in sizes 0, 4 and 8 with standard contacts in sizes 16 and 12. he contacts available in O and the amperages are as follows: ize 8 W can handle currents up to 69 amps. ize 4 W can handle currents up to 120 amps. ize 0 W can handle currents up to 250 amps. (or availability of size 12 O that handles currents up to 35 amps, consult mphenol.) threaded 5015 styles include: solid shell for general, non-environmental applications; pressurized style for use on pressurized bulkheads or pressure barriers; environmental resisting style with strain relief; lighter weight and shorter environmental resisting style or more information ask for mphenol brochure -391, mphe-ower onnectors with O technology. mphe-ower 5015 onnectors ( ed 5015 type connectors with O high amperage contacts) he O design - socket cylinder within female contact has twisted hyperbolic grid. rovides higher amperage capabilities with low insertion force and low temperature rise. I-5015 onnectors with ontacts ox mount receptacle I-5015 type connectors can be supplied with tails for mounting to a printed circuit board. ee catalog , mphenol ylindrical onnectors for rinted ircuit oard pplications. his catalog gives the most commonly available and widely used insert patterns for cylindrical connectors with tails, along with pin-out location diagrams. 72

75 mphenol orporation mphenol erospace mphenol Industrial Operations elaware venue idney, Y hone: ax: Web: Web: OI mphenol orporation mphenol erospace mphenol Industrial Operations outh ointe rive uite 113 aguna ills, hone: ax: mphenol orporation mphenol erospace mphenol Industrial Operations 7506 ast Independence lvd. harlotte, hone: ax: mphenol orporation mphenol erospace mphenol Industrial Operations 2010 orporate idge cean, hone: or information on International roducts, a orth merican office can be contacted: hone: ax: mphenol Industrial Operations mphenol ower olutions iveria rive raser, I hone: ax: mphenol cd 2 echnology rive eabody, hone: ax: Web: mphenol anada 20 elford rive carborough, O 1 2X6 anada hone: ax: Web: UOI IUI IIUO orporate eadquarters I II llied lectronics ort Worth, X hone: rrow lectronics nglewood, O hone: strex lainview, Y hone: vnet allas, X hone: arlton-ates o. ittle ock, hone: igi-ey hief iver alls, hone: lectronic onnector orp. hicago, I hone: lectro nterprises Oklahoma ity, O hone: lectronic xpeditors Waukesha, WI hone: lectro onic Inc. Ontario, anada hone: OI/ roup Wilmington, orce lectronics eilind lectronics hone: & onnectors eattle, W hone: adison lectronics raser, I hone: ouser lectronics ansfield, X hone: ewark InOne hicago, I hone: I lectronic rankfurt, ermany hone: (06109) I enesis hiladelphia, hone: owell lectronics hiladephia, hone: lectronics ivonia, I hone: ager lectronics ingham, hone: chuster lect. incinatti, O hone: imcona ochester, Y hone: I Inc. ort Worth, X hone: I/ IOIY IIUO herokee ation istributors tilwell, O hone: lectronics Inc. arlton, hone: IIO atin merica I mphenol rgentina venida allao 930 2nd floor Office laza 1023 uenos ires, rgentina hone: (54 11) ax: (54 11) mail: vendas@amphenol.com.ar I mphenol do rasil tda. ua iogo oreira ao aulo -, razil hone: (55-11) ax: (55-11) mail: vendas@amphenol.com.br XIO mphenol exico rolongacion eforma ol. aseo de las omas exico.., exico hone: (52-55) ax: (52-55) mail: info@amphenolmexico.com urope UI & UO mphenol uropean ales Operations.O. ox 63, 3990 outen, he etherlands hone: ax: mail: info@amphenol-nl.com mphenol imited hanet Way, Whitstable ent 5 3, United ingdom hone: ( ) ax: ( ) Web: mphenol ocapex romenade de l rve, 29 hyez edex, rance hone: (33-4) ax: (33-4) Web: mphenol- ir 29, oie d Y ois lagny, rance hone: ax: Web: Y mphenol-uchel lect. mb ugust-aeusser trasse 10 ostfach eilbronn, ermany hone: ( ) ax: ( ) Web: Y mphenol-ir mb m leibahnhof aarlouis, ermany hone: ( ) ax: ( ) Web: IY mphenol Italia.p.. ia arbaiana ainate (ilano), Italy hone: ax: mail: info@amphenol-it.com UX mphenol uropean ales Operations mphenol enelux.o. ox 63, 3990 outen he etherlands hone: ax: mail: info@amphenol-nl.com I & OU mphenol Iberica dificio urgosol - Oficina o. 55 c/ omunidad de adrid, 35-bis, as ozas, adrid, pain hone: ax: mail: info@amphenol-it.com WI mphenol witzerland.o. ox 63, 3990 outen he etherlands hone: ax: mail: info@amphenol-nl.com Iddle ast / frica I ar-ec td. 3 agavish t.,.o fir-arkan ldg., ast Indust. one far ava 44102, Israel hone: (972-9) ax: (972-9) mail: OU I mphenol outh frica 30 Impala oad 2196 andton - hislehurston outh frica el: (27-11) ax: (27-11) mail: amphenol_africa@csi.com UY mphenol urkiye yazaga ah. eydan k. o. 28 eybi iz laza, at aslak/istanbul hone: 90 (0212) ax: 90 (0212) sia / acific UI mphenol ustralia ty td 2 iveways lvd. eysborough elbourne, ictoria 3173 ustralia hone: ax: mail: info@amphenol.com.au I mphenol hanghai Office 14/, ong han ommercial ldg. 669 eijing oad West, hanghai, , hina hone: (86) ax: (86) O O mphenol ast sia td. 26/ ailway laza 39 hatham oad outh owloon, ong ong hone: ax: II mphenol Interconnect India, vt, td. 105 hosari Industrial rea une, , India hone: (91-20) ax: (91-20) mail: sales@amphenol-in.com mphenol apan il ero & Industrial 471-1, eba, itto-city higa , apan hone: ax: O mphenol aeshin #558 oa, ongae ucheon-ity, yungki-o orea hone: ax: IO mphenol ast sia, td. 300 each oad #34-06 he oncourse ingapore hone: ax: IW mphenol aiwan o. 116, ane 956, hong han d. aoyuan ity, aiwan,.o hone: (886-3) ax: (886-3) otice: pecifications are subject to change without notice. ontact your nearest mphenol orporation ales Office for the latest specifications. ll statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. tatements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. he user should not assume that all safety measures are indicated or that other measures may not be required. pecifications are typical and may not apply to all connectors mphenol orp. rinted in U... 5/

76

Amphenol. AC and SAE AS50151 Threaded Standard Cylindrical Connectors.

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