Amphenol s 2M Micro38999 Connector Series The New Aerospace Standard
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1 Tri-Start Threaded Coupling General Information Page Guide Order... C29 Weight... C30 Plugs... C31 In-Line... C32 Square Flange... C33 Jam Nut... C34 PCB Sq Flange... C35 PCBJam Nut... C36 PCB Double Flange. C37 Protection Cap... C38-39 s 2M Micro38999 Connector Series The New Aerospace Standard Averaging less than half the size and weight of their ancestors, s 2M Micro38999 series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn t mean sacrificing ruggedness. With almost 2,000,000 configurations in every termination style and a full complement of accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller: s 2M the only connector you ll ever need. Features Tri-start fast coupling Excellent EMI shielding Superior vibration resistance Waterproof Nickel plated ground spring Why? connectors are the evolution of the mil-standard circular. Designed to meet the same harsh environmental requirements of D38999, they were developed to make scaling-down existing technology easy and risk-free. Your systems are getting smaller, lighter, and faster; so why wouldn t your interconnect do the same? Less than half the size and weight of their predecessors, you can reduce size, reduce space, and reduce cost but never reduce your expectations. VS Specification MIL-DTL Series III Signal Count 1 to to 187 Insulation Resistance 5,000 megaohms min 5,000 megaohms min Operating Temperature -65 C to +150 C -65 C to +175 C Shock 300 G ± G ± 15 Vibration "43.9 G Random 60.0 G Sine" "43.9 G Random 60.0 G Sine" Shielding Effectiveness "85 db m from 100 MHz to 1000 MHz" "65 db m from 100 MHz to 1000 MHz" Durability 500 mating cycles m 500 mating cycles to Conductivity 2.5 mv drop max 2.5 mv drop max Contacts Per AS39029 Per AS39029 Environmental Resistance IP67 (When Mated or with a Protection Cap) IP67 (When Mated or with a Protection Cap) 2M MATERIALS AND FINISHES s Aluminum Alloy or Stainless Steel Contacts Copper Alloy, gold plated Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber 28 Contact Aerospace for more information at
2 Tri-Start Threaded Coupling Ordering Guide for Plugs & Receptacles Micro SERIES SHELL SERVICE SHELL SIZE CONTACTS KEYING SUFFIX STYLE CLASS INSERT ARANGEMENT ZNU 5-3 P A 1. SERIES Type Part # Description PLUG CRIMP PCB SOLDER -001 Plug with Integral Backshell -002 Plug with Accessory Threads REPTACLE -003 Receptacle with Integral Backshell -004 Receptacle with Accessory Threads STRAIGHT PCBSOLDER -005 Receptacle w Epoxy Potting -017 Receptacle for Open Face Immersion Receptacle with Standoff -067 Flange for Mechanical PCB Strain Relief RIGHT ANGLE PCB -011 Receptacle w Right Angle PCB 4. SHELL SIZE-INSERT ARRANGEMENT See Table on pages 7-20 Part # SHELL STYLE Desciption PLUG Self-Locking Plug with Ratchet mechanism REPTACLE -01 In-Line Receptacle -02 Square Flange Receptacle -07 Jam Nut* Receptacle STRAIGHT PCBSOLDER -02 Square Flange Receptacle -07 Jam Nut* Receptacle RIGHT ANGLE -07 Jam Nut* Receptacle *add "-501" as a suffix to the Jam Nut Part number to include a Hex Nut instead of a Spanner Nut. 5. CONTACTS Style Part # Description P Pin S Socket A Pin-Less Contacts B Socket-Less Contacts CRIMP STRAIGHTRIGHT ANGLE 3. SERVICE CLASS Material Part # Description ALUMINUM STAINLESS STEEL C M NF MT ZN ZNU BEN Z1 ZM Anodized (Non-conductive) Electroless Nickel Olive Drab Cadmium Durmalon (Ni PTFE) Olive Drab Zinc Nickel Black Zinc Nickel Black Electroless Nickel Passivated Electroless Nickel 6. KEYING Part # A B A B C 230 D PCB SOLDER P S E F Pin-PCB Socket-PCB Pin-Solder Cup Socket-Solder Cup A B B A For additional assistance building a part number and for 3D models, please visit to access our 2M configurator. Receptacle View Contact Aerospace for more information at Plug View 29
3 Tri-Start Threaded Coupling Connector Weight in Grams SERIES CONNTOR WEIGHT IN GRAMS Insert Arrange Cable Plug JN Crimp JN PCB Sq. Flange Crimp Sq. Flange PCB 8-1P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S Insert Arrange SERIES CONNTOR WEIGHT IN GRAMS Cable Plug JN Crimp JN PCB Sq. Flange Crimp Sq. Flange PCB P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S Contact Aerospace for more information at
4 Tri-Start Plug -001 and -002 Micro MASTER KEY A THREAD EMIRFI SPRING A THREAD EMIRFI SPRING C DIA. B DIA. C DIA. SELF-LOCKING COUPLING KNURL SELF-LOCKING COUPLING D THREAD KNURL A Threads B Dia. C Dia. D Threads Accessory P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A Contact Aerospace for more information at
5 Tri-Start In-Line Receptacle and MASTER KEYWAY A DIA. C THREAD * C THREAD * D DIA. B FLAT RED BAND WHEN COVERED RED BAND E THREAD WHEN COVERED * Grommet protrudes for powercombo arrangement A Dia. B Flat D Dia. C Threads E Threads Accessory P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A 32 Contact Aerospace for more information at
6 Tri-Start Square Flange Receptacle and Micro MASTER KEYWAY B BSC C DIA * * A SQ F DIA. E THREAD E THREAD G THREAD 4X D DIA. RED BAND RED BAND * Grommet protrudes for powercombo arrangement A Sq. B BSC. C Dia. D Dia. ±.003 F Dia. ±.08 E Threads G Threads Accessory P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A Contact Aerospace for more information at
7 Tri-Start Jam Nut Receptacle and MASTER KEYWAY B FLAT E DIA. C FLAT TYP A DIA. D THREAD F THREAD PANEL THICKNESS D THREAD RED BAND F THREAD G THREAD PANEL THICKNESS A Dia. B Flat C Flat E Dia. D Threads F Threads G Threads Accessory P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A A FLAT PANEL CUTOUT FOR JAM NUT 34 Contact Aerospace for more information at B DIA. ±.002 A Flat ± 0.05 ±.005 B Dia ±
8 Tri-Start PC Tail, Solder Cup Square Flange and Micro MASTER KEYWAY B BSC C DIA MIN PC TAIL CONTACT A SQ 4X D DIA. G DIA. F DIA. E THREAD PANEL THICKNESS RED BAND.320 ± SOLDER CUP CONTACT A Sq. B BSC. C Dia. D Dia. ±.003 F Dia. ±.08 E Threads G PC Tail Dia P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A #2020HD # # Contact Aerospace for more information at
9 Tri-Start PC Tail, Solder Cup Jam Nut and MASTER KEYWAY MIN PC TAIL CONTACT B FLAT G DIA. E DIA. C FLAT A DIA. D THREAD RED BAND F THREAD PANEL THICKNESS.340 ±.015 SOLDER CUP CONTACT A Dia. B Flat C Flat E Dia. D Threads F Threads G PC Tail Dia P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A #2020HD P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A A FLAT B DIA. PANEL CUTOUT FOR JAM NUT A Flat B Dia 36 Contact Aerospace for more information at ±.002 ± 0.05 ±.005 ±
10 PCB Standoff Double Flange Micro PANEL THICKNESS Ø D.382±.015 F C FLAT AB H TYP AC Ø.019±.002 A THREAD B THREAD.025 4X HELI-COIL #2-56 X DEEP Ø.005 E SQ A Threads B Threads C Flat D Dia. E SQ F H Typ P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A A FLAT B DIA. PANEL CUTOUT Contact Aerospace for more information at ±.002 A Flat ± 0.05 ±.005 B Dia ±
11 Tri-Start Protection Cap Ordering Guide for 2M and 2M Tri-Start Protection Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles, and lengths to accommodate specific design requirements SERIES SERVICE CLASS ATTACHMENT TYPE SHELL SIZE ATTACHMENT CODE ATTACHMENT LENGTH IN INCHES 2M667-26X -NF -H SERIES 2. SERVICE CLASS 3. ATTACHMENT TYPE Part # Description 2M Protection Caps Plugs Material Part # Description -C Black Anodized (Non-conductive) Part # Description -G Nylon Rope 2M Protection Caps Receptacles ALUMINUM -M Electroless Nickel -NF -MT -ZN Olive Drab Cadmium Durmalon (Ni PTFE) Olive Drab Zinc Nickel -H -N -S Stainless Steel Wire Rope, Teflon Jacket No Attachment Stainless Steel Sash Chain -ZNU Black Zinc Nickel -SK Nylon Rope With Slip Knot STAINLESS STEEL -Z1 Passivated -ZM Electroless Nickel -T -U Stainless Steel Wire Rope, No Jacket Stainless Steel Wire Rope, Polyurethane Jacket 4. SHELL SIZE Part # ATTACHMENT CODE Omit for attachment Types N (No Attachment) and SK (Slip Knot) Small Ring Large Ring Split Ring Assembly Instructions for Protection Cap, see page Contact Aerospace for more information at For (3.20) I.D (3.68) I.D (4.78) I.D (5.00) I.D (16.13) I.D (17.65) I.D. 9, (22.48) I.D (27.17) I.D (30.73) I.D (32.39) I.D (38.86) I.D (10.67) I.D (12.19) I.D (16.13) I.D (18.92) I.D (22.48) I.D (25.65) I.D (28.58) I.D (34.16) I.D. 5. ADDITIONAL ATTACHMENT CODE (9.78) I.D (11.30) I.D (14.48) I.D (38.86) I.D (24.13) I.D. Large (19.46) I.D. Ring (25.78) I.D (8.0) I.D (35.05) I.D (20.83) I.D (6.7) I.D (12.) I.D. 6. ATTACHMENT LENGTH IN INCHES -5 Inch Length Omit for attachment Type N (No Attachment) Example "-5" equals five inch length
12 Tri-Start Protection Cap Metal Protective Caps 2M and 2M Micro M M GASKET GASKET A A B THREAD LENGTH ± LENGTH ± C THREAD A Max. B Thread C Thread P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B MATERIALS AND FINISHES Cover Aluminum alloy or stainless steel Gasket Wire, Hardware Fluorosilicone rubber Stainless steel, passivated Contact Aerospace for more information at
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A B C D E F G H J K HG2 HG3 HG4 Ø1.014 [25.76] 1.220 [30.98] Ø0.866 [22.00] 0.272 [6.91] 1.637 [41.59] 3.265 [82.93] Ø0.502 [12.75] Ø0.656 [16.66] 2.700 [68.56] 3.724 [94.60] Ø1.172 [29.77] 1.137 [28.87]