AE40 CATALOG D38999 CYLINDRICAL CONNECTORS FOR PCB APPLICATIONS

Transcription

1 AE40 CATALOG D38999 CYLINDRICAL CONNECTORS FOR PCB APPLICATIONS

2 9452 De Soto Avenue I Chatsworth, CA I Voice: I Toll Free: I Fax: I sales@airelectro.com

3 TABLE OF CONTENTS 1 Wall Mounting Receptacle 3 Wall Mounting Receptacle with Clinch Nuts 5 Box Mount Receptacle 7 Box Mount Receptacle with Clinch Nuts 9 Double Flange Receptacle 11 Jam Nut Mounting Receptacle 13 Jam Nut Receptacle with Double Flange 15 Standoff Adaptor 17 PCB Wash Cap 18 Keyway Polarization 19 Options for PC Tail Connectors 21 MIL-STD-1560 Insert Arrangements 24 Footprint

4 INSIDE THIS CATALOGUE The AE40 Catalogue was designed to serve as a tool for buyers and engineers to help in the selection of circular connectors with printed circuit tail contacts, as well as a variety of other customizable features to assist in board level mounting. Part #: AE40R/24FC98PA-101 D38999 Ser. III Jam Nut Receptacle with Right Angle PC Tail Part #: AE40WD/20WJ35SN-101 Double Flange. PC Tail High Density. Stability for thin PC Tails. Helicoils loaded into shell for ease of assembly to board. All Air Electro product in this catalogue meets or exceeds the applicable requirements of military specifications of MIL-DTL We utilize the most common shell sizes, styles, plating types and insert arrangements to provide better availability and competitive pricing. With a full in-house engineering team and dedicated machinery, our connector and contact capabilities are not limited to what is in this catalogue so please contact sales@airelectro.com for any additional requirements.

5 MANUFACTURING CAPABILITIES Manufacturing at With over 60 years of experience in the Mil/Aero Interconnect Industry, Air Electro has evolved into an industry leader in the design and manufacturing of specialized connectors and contacts. Air Electro s expertise in cylindrical connectors with printed circuit contacts makes us the Company of choice for specialized applications in military and commercial aerospace. These products are available in a variety of shell styles, including jam nut, box mount and wall mount receptacles, with the option for low profile shells, double flange, and integrated back shells, along with clinch nuts or helicoils for mounting. Epoxy sealed and EMI filtering is also available. capabilities range from straight PC tail to right angle, to PC tail coax and triax with the ability to design per any required dimensions, materials and plating requirements including NADCAP approved plating. Permanency of marking, band protection and laser marked part numbers are also available. Air Electro is ISO 9001 & AS 9100 certified, and our quality evaluation lab and engineering department utilizes the latest equipment, analysis tools and computer aided design software. Our products are designed to meet or exceed applicable Military and customer specifications.

6 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts WALL MOUNTING RECEPTACLE AE40/ AE40E/ AE40R/ AE40RE/ TABLE I SHELL SIZE A ±.011 B1 B2 C ±.008 CC ±.008 D MAX G THREAD H THREAD 9 A M12x1.0-6g 0.100R 11 B M15x1.0-6g 0.100R 13 C M18x1.0-6g 0.100R D M22x1.0-6g 0.100R 17 E M25x1.0-6g 0.100R 19 F M28x1.0-6g 0.100R 21 G M31x1.0-6g 0.100R 23 H M34x1.0-6g 0.100R J M37x1.0-6g 0.100R 1

7 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts WALL MOUNTING RECEPTACLE Basic Series: AE40/ : No Epoxy AE40E/ : Epoxy Sealed AE40R/ : Right Angle AE40RE/ : Right Angle with Epoxy Shell Style: 20: Square Flange receptacle Material and Plating: See Table II How To Order: AE40/ 20 F A 35 P N -101 Shell Size: See Table I (A,B,C ) Insert Arrangement: Per MIL-DTL (See Pages 21-23) Type: P=Pin S= Socket Polarization: Per MIL-DTL (See Page 18) Sequential Number For PCB Tail TABLE II SYM Material Finish F Aluminum Electroless Nickel W Aluminum Olive Drab Cadmium Z Aluminum Black Zinc Nickel K Stainless Steel Passivated S Stainless Steel Electroless Nickel PC TAIL DIMENSIONS CONTACT SIZE E θf 22D.242 / / / / / / / /.093 M Composite Electroless Nickel J Composite Olive Drab Cadmium NOTES: 1. Gold over Nickel standard contact finish. 2. Tin dipping available. 3. Epoxy seal for harsh environments Performance: 10-5 atm cc/sec Helium 4. Call factory for different PC tail length, diameters, and shell material. 5. All Dimensions in inches Unless Noted Otherwise. This Document Is Issued In Strict Confidence On The Condition That It Is Not To Be Used As Basis For Manufacturing Or Sale, And That It Is Not To Be Copied, Reprinted Or Disclosed To A Thrid Party Without The Written Consent Of Air Electro, Inc. 2

8 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts WALL MOUNTING RECEPTACLE WITH CLINCH NUTS AE40CL/ AE40CLE/ AE40CLR/ AE40CLRE/ TABLE I SHELL SIZE A ±.011 B C MAX D MAX E MAX AA THREAD BB THREAD 9 A B C D UNC-3B E F G H J UNC-3B

9 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts WALL MOUNTING RECEPTACLE WITH CLINCH NUTS Basic Series: AE40CL/ : No Epoxy AE40CLE/ : Epoxy Sealed AE40CLR/ : Right Angle AE40CLRE/: Right Angle Epoxy Shell Style: 20: Square Flange receptacle Material and Plating: See Table II How To Order: AE40CL/ 20 F A 35 P N -101 Shell Size: See Table I (A,B,C ) Insert Arrangement: Per MIL-DTL (See Pages 21-23) Type: P=Pin S= Socket Polarization: Per MIL-DTL (See Page 18) Sequential Number For PCB Tail TABLE II SYM Material Finish F Aluminum Electroless Nickel W Aluminum Olive Drab Cadmium Z Aluminum Black Zinc Nickel PC TAIL DIMENSIONS CONTACT SIZE E θf 22D.242 / / / / / / / /.093 NOTES: 1. Gold over Nickel standard contact finish. 2. Tin dipping available. 3. Epoxy seal for harsh environments. Performance: 10-5 atm cc/sec Helium 4. Call factory for different PC tail length, diameters, and shell material. 5. All Dimensions in inches Unless Noted Otherwise. 6. Self locking linch nuts This Document Is Issued In Strict Confidence On The Condition That It Is Not To Be Used As Basis For Manufacturing Or Sale, And That It Is Not To Be Copied, Reprinted Or Disclosed To A Thrid Party Without The Written Consent Of Air Electro, Inc. 4

10 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts BOX MOUNT RECEPTACLE AE40LP/ AE40LPE/ AE40LPR/ AE40LPRE/ TABLE I SHELL SIZE A ±.011 B1 B2 C ±.008 CC ±.008 D MAX E MAX H THREAD 9 A B C D E F G H J

11 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts BOX MOUNT RECEPTACLE Basic Series: AE40LP/ : No Epoxy AE40LPE/ : Epoxy Sealed AE40LPR/ : Right Angle AE40LPRE/ : Right Angle Epoxy Shell Style: 20: Square Flange receptacle Material and Plating: See Table II How To Order: AE40LP/ 20 F A 35 P N -101 Shell Size: See Table I (A,B,C ) Insert Arrangement: Per MIL-DTL (See Pages 21-23) Type: P=Pin S= Socket Polarization: Per MIL-DTL (See Page 18) Sequential Number For PCB Tail TABLE II SYM Material Finish F Aluminum Electroless Nickel W Aluminum Olive Drab Cadmium Z Aluminum Black Zinc Nickel K Stainless Steel Passivated PC TAIL DIMENSIONS CONTACT SIZE E θf 22D.242 / / / / / / / /.093 S Stainless Steel Electroless Nickel M Composite Electroless Nickel J Composite Olive Drab Cadmium NOTES: 1. Gold over Nickel standard contact finish. 2. Tin dipping available. 3. Epoxy seal for harsh environments. Performance: 10-5 atm cc/sec Helium 4. Call factory for different PC tail configuration. 5. All Dimensions in inches Unless Noted Otherwise. 6. Self locking clinch nuts This Document Is Issued In Strict Confidence On The Condition That It Is Not To Be Used As Basis For Manufacturing Or Sale, And That It Is Not To Be Copied, Reprinted Or Disclosed To A Thrid Party Without The Written Consent Of Air Electro, Inc. 6

12 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts BOX MOUNT RECEPTACLE WITH CLINCH NUTS AE40BLP/ AE40BLPE/ AE40BLPR/ AE40BLPRE/ TABLE I SHELL SIZE A ±.011 B C MAX D MAX E MAX H THREAD 9 A J THREAD B C D UNC-3B E F G H J UNC-3B

13 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts BOX MOUNT RECEPTACLE WITH CLINCH NUTS Basic Series: AE40BLP/ : No Epoxy AE40BLPE/ : Epoxy Sealed AE40BLPR / : Right Angle AE40BLPRE/ : Right Angle Epoxy Shell Style: 20: Square Flange receptacle Material and Plating: See Table II How To Order: AE40BLP/ 20 F A 35 P N -101 Shell Size: See Table I (A,B,C ) Insert Arrangement: Per MIL-DTL (See Pages 21-23) Type: P=Pin S= Socket Polarization: Per MIL-DTL (See Page 18) Sequential Number For PCB Tail TABLE II SYM Material Finish F Aluminum Electroless Nickel W Aluminum Olive Drab Cadmium Z Aluminum Black Zinc Nickel PC TAIL DIMENSIONS CONTACT SIZE E θf 22D.242 / / / / / / / /.093 NOTES: 1. Gold over Nickel standard contact finish. 2. Tin dipping available. 3. Epoxy seal for harsh environments. 4. Call factory for different PC tail length, diameters, and shell material. 5. All Dimensions in inches Unless Noted Otherwise. 6. Self locking linch nuts This Document Is Issued In Strict Confidence On The Condition That It Is Not To Be Used As Basis For Manufacturing Or Sale, And That It Is Not To Be Copied, Reprinted Or Disclosed To A Thrid Party Without The Written Consent Of Air Electro, Inc. 8

14 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts DOUBLE FLANGE RECEPTACLE AE40WD/ AE40WDE/ TABLE I SHELL SIZE A MAX. B C MAX D G H THREAD J THREAD 9 A B C D UNC-3B E F G H J UNC-3B

15 38999/20 Series III Type Connectors Electrical Connector with PCB COntacts DOUBLE FLANGE RECEPTACLE Basic Series: AE40WD/ : No Epoxy AE40WDE/ : Epoxy Sealed Shell Style: 20: Square Flange receptacle Material and Plating: See Table II How To Order: AE40WD/ 20 F A 35 P N -101 Shell Size: See Table I (A,B,C ) Insert Arrangement: Per MIL-DTL (See Pages 21-23) Type: P=Pin S= Socket Polarization: Per MIL-DTL (See Page 18) Sequential Number For PCB Tail TABLE II SYM Material Finish F Aluminum Electroless Nickel W Aluminum Olive Drab Cadmium Z Aluminum Black Zinc Nickel K Stainless Steel Passivated S Stainless Steel Electroless Nickel PC TAIL DIMENSIONS CONTACT SIZE E θf 22D.242 / / / / / / / /.093 M Composite Electroless Nickel J Composite Olive Drab Cadmium NOTES: 1. Gold over Nickel standard contact finish. 2. Tin dipping available. 3. Epoxy seal for harsh environments. Performance: 10-5 atm cc/sec Helium 4. Call factory for different PC tail length, diameters, and shell material. 5. All Dimensions in inches Unless Noted Otherwise. 6. Self locking linch nuts This Document Is Issued In Strict Confidence On The Condition That It Is Not To Be Used As Basis For Manufacturing Or Sale, And That It Is Not To Be Copied, Reprinted Or Disclosed To A Thrid Party Without The Written Consent Of Air Electro, Inc. 10

16 38999/24 Series III Type Connectors Electrical Connector with PCB COntacts JAM-NUT MOUNTING RECEPTACLE AE40/ AE40E/ AE40R/ AE40RE/ TABLE I SHELL SIZE A MAX B ±.015 C D E ±.005 F J THREAD K THREAD 9 A M12x1.0-6g 0.100R 11 B M15x1.0-6g 0.100R 13 C M18x1.0-6g 0.100R 15 D M22x1.0-6g 0.100R 17 E M25x1.0-6g 0.100R 19 F M28x1.0-6g 0.100R 21 G M31x1.0-6g 0.100R 23 H M34x1.0-6g 0.100R 25 J M37x1.0-6g 0.100R 11

17 38999/24 Series III Type Connectors Electrical Connector with PCB COntacts JAM-NUT MOUNTING RECEPTACLE Basic Series: AE40/ : No Epoxy AE40E/ : Epoxy Sealed AE40R/ : Right Angle AE40RE/ : Right Angle with Epoxy Shell Style: 24: JAM NUT Material and Plating: See Table II How To Order: AE40/ 24 F A 35 P N -101 Shell Size: See Table I (A,B,C ) Insert Arrangement: Per MIL-DTL (See Pages 21-23) Type: P=Pin S= Socket Polarization: Per MIL-DTL (See Page 18) Sequential Number For PCB Tail TABLE II SYM Material Finish F Aluminum Electroless Nickel W Aluminum Olive Drab Cadmium Z Aluminum Black Zinc Nickel K Stainless Steel Passivated S Stainless Steel Electroless Nickel PC TAIL DIMENSIONS CONTACT SIZE E θf 22D.242 / / / / / / / /.093 M Composite Electroless Nickel J Composite Olive Drab Cadmium NOTES: 1. Gold over Nickel standard contact finish. 2. Tin dipping available. 3. Epoxy seal for harsh environments. Performance: 10-5 atm cc/sec Helium 4. Resistant to high level vibrations. 5. Call factory for different PC tail length, diameters, and shell material. 6. All Dimensions in inches Unless Noted Otherwise. This Document Is Issued In Strict Confidence On The Condition That It Is Not To Be Used As Basis For Manufacturing Or Sale, And That It Is Not To Be Copied, Reprinted Or Disclosed To A Thrid Party Without The Written Consent Of Air Electro, Inc. 12

18 38999/24 Series III Type Connectors Electrical Connector with PCB COntacts JAM-NUT RECEPTACLE WITH DOUBLE FLANGE AE40JD/ AE40JDE/ TABLE I SHELL SIZE A ±.015 B ±.008 C D E H J 9 A K THREAD L THREAD M12x1.0-6g 0.100R B M15x1.0-6g 0.100R C D M18x1.0-6g 0.100R M22x1.0-6g 0.100R E M25x1.0-6g 0.100R F M28x1.0-6g 0.100R G M31x1.0-6g 0.100R H M34x1.0-6g 0.100R J M37x1.0-6g 0.100R

19 38999/24 Series III Type Connectors Electrical Connector with PCB COntacts JAM-NUT RECEPTACLE WITH DOUBLE FLANGE Basic Series: AE40JD/ : No Epoxy AE40JDE/ : Epoxy Sealed Shell Style: 24: JAM NUT Material and Plating: See Table II How To Order: AE40JD/ 24 F A 35 P N -101 Shell Size: See Table I (A,B,C ) Insert Arrangement: Per MIL-DTL (See Pages 21-23) Type: P=Pin S= Socket Polarization: Per MIL-DTL (See Page 18) Sequential Number For PCB Tail TABLE II SYM Material Finish F Aluminum Electroless Nickel W Aluminum Olive Drab Cadmium Z Aluminum Black Zinc Nickel K Stainless Steel Passivated S Stainless Steel Electroless Nickel PC TAIL DIMENSIONS CONTACT SIZE E θf 22D.242 / / / / / / / /.093 M Composite Electroless Nickel J Composite Olive Drab Cadmium NOTES: 1. Gold over Nickel standard contact finish. 2. Tin dipping available. 3. Epoxy seal for harsh environments. Performance: 10-5 atm cc/sec Helium 4. Resistant to high level vibrations. 5. Call factory for different PC tail length, diameters, and shell material. 6. All Dimensions in inches Unless Noted Otherwise. This Document Is Issued In Strict Confidence On The Condition That It Is Not To Be Used As Basis For Manufacturing Or Sale, And That It Is Not To Be Copied, Reprinted Or Disclosed To A Thrid Party Without The Written Consent Of Air Electro, Inc. 14

20 MIL-DTL Series III Type Accessories STANDOFF ADAPTER A D SPANNER NUT ADAPTER 45 E ØF ØC 4X #6-32 UNC-2B THD X THREAD ØB G SHELL SIZE A ±.003 B Dia. ±.003 θc TABLE I D +/-.003 E ±.005 θf G ±.003 X Threaded PLATED 9 A M12x1-6H 11 B M15x1-6H 13 C M18x1-6H 15 D M22x1-6H 17 E M25x1-6H 19 F M28x1-6H 21 G M31x1-6H 23 H M34x1-6H 25 J M37x1-6H 15

21 MIL-DTL Series III Type Accessories STANDOFF ADAPTER How To Order: Basic Series AE09/ A S Material: 1 = Aluminum 2 = Stainless Steel Adapter Size (See Table I): (A,B,C ) Finish: 9 = Cadmium over Electroless Nickel G = Electroless Nickel NOTES: 1. Tooling Available. 2. All Dimensions in inches Unless Noted Otherwise. 3. Call Factory for different material or finish options. This Document Is Issued In Strict Confidence On The Condition That It Is Not To Be Used As Basis For Manufacturing Or Sale, And That It Is Not To Be Copied, Reprinted Or Disclosed To A Thrid Party Without The Written Consent Of Air Electro, Inc. 16

22 PCB Wash Cap Series III Type Accessories Inline Connector Board Environmental Cap Basic Series AE40 -XX F Protection Cap Size (See Table I): (9,11,13 ) Material: F = Aluminum, Electroless Nickel Finish TABLE I SHELL SIZE 9 A θb C THREAD P-0.3L-TS P-0.3L-TS P-0.3L-TS P-0.3L-TS P-0.3L-TS P-0.3L-TS P-0.3L-TS P-0.3L-TS P-0.3L-TS 17

23 KEYWAY POLARIZATION SHELL KEYWAY POSITION AR BR CR DR KEYWAY POLARIZATION SHELL SIZE POLARIZATION AA BB CC DD N A B C D E N A B C D E N A B C D E

24 Standard PC Tail Options Pin s Size PC Tail Length* (Nominal) Part Number Profile.770 AE A-3010 #22D.880 AE AE AE # AE AE # AE AE # AE AE40-12H #8 (Triax).870 AE40-08T *PC tail length is measured from edge of shoulder to tip of PC tail **Consult factory for additional contact lengths, diameters, materials, tin-dipping, selective plating, and special configurations. 19

25 Standard PC Tail Options Socket s Size PC Tail Length* (Nominal) Part Number Profile.755 AE #22D.840 AE AE AE # AE AE E020 # AE AE # AE AE #8 (Triax).870 AE40-08T *PC tail length is measured from edge of shoulder to tip of PC tail **Consult factory for additional contact lengths, diameters, materials, tin-dipping, selective plating, and special configurations. 20

26 AE 40 Series MIL-DTL Series III Layouts 09/A 11/B 13/C 15/D 21

27 AE40 Series MIL-DTL Series III Layouts 17/E 19/F 21/G 23H 22

28 AE 40 Series MIL-DTL Series III Layouts 25/J 23

29 AE40 Series MIL-DTL Series III Insert Arrangement 9-35 Number of Service s Size Rating 6 22D M Insert Arrangement 9-98 Number of Service s Size Rating 3 20 I 24

30 AE 40 Series MIL-DTL Series III Insert Arrangement Number of Service s Size Rating 13 22D M Insert Arrangement Number of Service s Size Rating 22 22D M 25

31 AE40 Series MIL-DTL Series III Insert Arrangement Number of Service s Size Rating I Insert Arrangement Number of Service s Size Rating I 26

32 AE 40 Series MIL-DTL Series III s Insert Arrangement Number of s 37 Conatact Size 22D Service Rating M Location Position X-axis Y-axis Location Location Position X-axis Y-axis Position X-axis Y-axis s Insert Arrangement Number of s 26 Conatact Size 20 Service Rating I Location Position X-axis Y-axis L M N P R S T U V W X Y Z a b c Location Location Position X-axis Y-axis Position X-axis Y-axis A F B G C H D J E K

33 AE40 Series MIL-DTL Series III s Insert Arrangement Number of s 55 Conatact Size 22D Service Rating M Location Position X-axis Y-axis Location Location Position X-axis Y-axis Position X-axis Y-axis

34 AE 40 Series MIL-DTL Series III Insert Arrangement Number of Service s Size Rating I Insert Arrangement Number of Service s Size Rating 66 22D M 29

35 AE40 Series MIL-DTL Series III s Insert Arrangement Number of s 79 Conatact Size 22D Service Rating M Location Position X-axis Y-axis Location Location Position X-axis Y-axis Position X-axis Y-axis

36 AE 40 Series MIL-DTL Series III Insert Arrangement Number of Service s Size Rating I Insert Arrangement Number of Service s Size Rating I 31

37 AE40 Series MIL-DTL Series III s Insert Arrangement Number of s 100 Conatact Size 22D Service Rating M Location Position X-axis Y-axis Location Location Position X-axis Y-axis Position X-axis Y-axis

38 AE 40 Series MIL-DTL Series III s Insert Arrangement Number of s 128 Conatact Size 22D Service Rating M Location Position X-axis Y-axis Location Location Position X-axis Y-axis Position X-axis Y-axis

39 AE40 Series MIL-DTL Series III s Insert Arrangement Number of s 61 Conatact Size 20 Service Rating I Location Position X-axis Y-axis h i j k m n p q r s t u v w x y Location Location z Position X-axis Y-axis Position X-axis Y-axis AA A S BB B T CC C U DD D V EE E W FF F X GG G Y HH H Z JJ J a KK K b LL L c MM M d NN N e PP P f R g

40 9452 De Soto Avenue Chatsworth CA Voice: Toll Free: Fax